CN212750608U - Magnet separation device - Google Patents
Magnet separation device Download PDFInfo
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- CN212750608U CN212750608U CN202022144557.6U CN202022144557U CN212750608U CN 212750608 U CN212750608 U CN 212750608U CN 202022144557 U CN202022144557 U CN 202022144557U CN 212750608 U CN212750608 U CN 212750608U
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Abstract
The utility model discloses a magnet separation equipment, include: the feeding device is internally provided with a longitudinal blanking channel, and the bottom end of the blanking channel is provided with a blanking port; the separating device is arranged below the feeding device, and a separating cavity with an opening at the top is formed in the separating device; the separating device can be movably arranged so that the separating cavity receives the magnet falling from the blanking channel when correspondingly communicated with the blanking channel, and the magnet in the separating cavity is separated from the magnet in the blanking channel when moving to deviate from the blanking channel; and the polarity detection sensor is matched with the separation device to detect the polarity of the magnet in the separation cavity. The utility model discloses a magnet in the magnet of separator's motion will separating the intracavity and the magnet separation in the loading attachment to make things convenient for the assembly of follow-up magnet, and whether the polarity direction through polarity detection sensor detection magnet satisfies the assembly condition, prevent that the product that contains magnet that follow-up assembly was accomplished is unqualified.
Description
Technical Field
The utility model relates to a magnet assembly field, in particular to magnet splitter.
Background
Magnets have found wide application in the field of machining and electronics, for example, where a cylindrical powerful magnet needs to be mounted within the interior of a magnetron capsule endoscope. In the process of assembling the magnets, the magnets attract each other to form a magnet string under the action of magnetic force when the magnets are supplied. Therefore, the magnets need to be separated one by one in actual use, and the operation of personnel for a long time is fatigued, which is not suitable for stable mass production.
The existing magnet separation equipment comprises a separation device, and the separation device can drive a magnet at the tail end of a magnet string to move relative to other magnets on the magnet string, so that the magnets at the end part are separated.
However, in the conventional magnet separation apparatus, if the polarity of the separated magnet does not satisfy the assembly requirement, the magnet flows into the subsequent assembly operation, and the product including the magnet is rejected.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a magnet splitter to with the magnet separation of magnet cluster tail end, and detect the polarity of separating back magnet.
In order to realize one of the above objects of the present invention, an embodiment of the present invention provides a magnet separating apparatus, including:
the feeding device is internally provided with a longitudinal blanking channel, and the bottom end of the blanking channel is provided with a blanking port;
the separating device is arranged below the feeding device, and a separating cavity with an opening at the top is formed in the separating device; the separating device is movably arranged so that the separating cavity receives the magnet falling from the blanking channel when correspondingly communicated with the blanking channel, and the magnet in the separating cavity is separated from the magnet in the blanking channel when the separating cavity moves to deviate from the blanking channel;
and the polarity detection sensor is matched with the separation device to detect the polarity of the magnet in the separation cavity.
As an embodiment of the present invention, the separation device drives the magnet in the separation chamber is deviated in the moving direction of the blanking channel, the magnet separation device has a detection position, when the separation device moves to the detection position, the polarity detection sensor and the separation chamber are set along the longitudinal correspondence.
As a further improvement of an embodiment of the present invention, the magnet separating apparatus further includes a first locating part, and when the separating device moves to the detection position, the first locating part is right to the separating device.
As a further improvement of an embodiment of the present invention, the magnet separating apparatus further includes a second locating part, the first locating part is disposed on one side of the separating device in the transverse direction, the second locating part is disposed on the other side of the separating device in the transverse direction, when the separating chamber and the blanking channel are communicated correspondingly, the second locating part is offset by the separating device.
As a further improvement of an embodiment of the present invention, the magnet separating apparatus further includes a first driving device, the first driving device includes a first driving element, a slider, and a slide, the separating device is connected to an output end of the first driving element and the slider, and the slider is slidably mounted on the slide.
As a further improvement of an embodiment of the present invention, the first locating part is installed on the polarity detection sensor, and the first locating part is located by abutting against a tip of the first driving element output end.
As a further improvement of an embodiment of the present invention, the number of the blanking channels is plural and plural the blanking channels are parallel to each other, the separation chamber is selectively matched with the blanking channels, the magnet separation apparatus further comprises a bearing member disposed below the feeding device, the bearing member has a bearing surface for the feeding device, the feeding device can move laterally along the bearing surface, the bearing member is disposed inside or along a lateral side of the bearing member, and the blanking region is disposed on the bearing member.
As an embodiment of the utility model provides a further improvement, loading attachment comprises a plurality of longitudinal distribution's splice concatenation, and is adjacent the detachably of splice connects, all be provided with the blanking passageway in the splice, just butt joint about the inside blanking passageway behind the splice concatenation.
As a further improvement of an embodiment of the present invention, the magnet separation device further includes an adsorption magnet the blanking passage with when the separation chamber is linked together the adsorption magnet set up in the below of the separation chamber.
As an embodiment of the present invention, the magnet separation device further includes an optical fiber sensor, the feeding device is provided with a window communicating with the blanking channel, the window is disposed in the bottom of the feeding device, and the optical fiber sensor corresponds to the window position.
As a further improvement of an embodiment of the present invention, the magnet separating apparatus further includes a suck-back preventing member and an adsorption magnet, the discharge passage and the separation chamber are communicated with each other, the adsorption magnet is disposed below the separation chamber, and when the separation chamber is deviated from the discharge passage, the suck-back preventing member covers the separation chamber.
Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model discloses a magnet in the magnet of separator's motion will separating the intracavity and the magnet separation in the loading attachment to make things convenient for the assembly of follow-up magnet, and whether the polarity direction through polarity detection sensor detection magnet satisfies the assembly condition, prevent that the product that contains magnet that follow-up assembly was accomplished is unqualified.
Drawings
Fig. 1 is a plan view of a magnet separator according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a blanking process of the magnet separation device according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of the magnet separation device according to an embodiment of the present invention, which is moved to the detection position;
fig. 4 is a schematic structural diagram of a feeding device according to an embodiment of the present invention;
100, a feeding device; 101. a blanking channel; 102. splicing pieces; 103. a jack; 104. a bolt; 105. a window; 200. a separation device; 201. a separation chamber; 300. a polarity detection sensor; 400. a first limit piece; 500. a second limiting member; 600. a first driving device; 601. a first drive element; 602. a slider; 603. a slideway; 700. a carrier; 800. a second driving device; 801. a second drive element; 802. a slide rail; 803. a moving block; 900. adsorbing a magnet; 110. an optical fiber sensor; 120. a suck-back prevention member.
Detailed Description
The present invention will be described in detail below with reference to specific embodiments shown in the drawings. However, these embodiments are not intended to limit the present invention, and structural, methodical, or functional changes that may be made by one of ordinary skill in the art based on these embodiments are all included in the scope of the present invention.
In the various figures of the present invention, certain dimensions of structures or portions are exaggerated relative to other structures or portions for ease of illustration, and thus, are used only to illustrate the basic structure of the subject matter of the present invention.
As shown in fig. 1 to 3, an embodiment of the present invention provides a magnet separating apparatus, including:
the feeding device 100 is provided with a longitudinal blanking channel 101, and the bottom end of the blanking channel 101 is provided with a blanking port;
the separating device 200 is arranged below the feeding device 100, and a separating cavity 201 with an open top is formed in the separating device 200; the separating device 200 is movably arranged, so that the separating cavity 201 receives the magnet falling from the blanking channel 101 when correspondingly communicated with the blanking channel 101, and the magnet in the separating cavity 201 is separated from the magnet in the blanking channel 101 when moving away from the blanking channel 101;
and a polarity detection sensor 300 arranged in cooperation with the separating apparatus 200 to detect the polarity of the magnet in the separating chamber 201.
It should be noted that, in the present invention, the direction of gravity is the longitudinal direction or the up-down direction. The transverse direction is a direction perpendicular to the longitudinal direction, and may be front and back, or left and right.
The function of the feeding device 100 is feeding. Specifically, the magnet string is placed inside the blanking channel 101 of the feeding device 100, and the magnet string can fall from the blanking channel 101 under the action of gravity, and enters the separation cavity 201 of the separation device 200 after passing through the blanking port, so as to realize feeding.
The polarity detection sensor 300 is also referred to as a magnetic pole detection sensor, and can detect the polarity of the magnet.
In this embodiment, the magnet separating apparatus separates the magnet in the separating chamber 201 from the magnet in the feeding device 100 by moving the separating device 200 to deviate the separating chamber 201 from the blanking channel 101, so as to facilitate the subsequent assembly of the magnet. And whether the polarity direction of the magnet meets the assembly condition is detected by the polarity detection sensor 300, so that the magnet-containing product after the subsequent assembly is prevented from being unqualified. In this embodiment, the product containing the magnet may be a capsule endoscope.
Referring to fig. 1, in particular, in an embodiment of the present invention, the cross section of the blanking channel 101 in the transverse direction is circular to fit with a cylindrical magnet for a capsule endoscope. And the blanking channel 101 extends longitudinally and linearly in the feeding device 100 to match the shape of the magnet string formed by the plurality of cylindrical magnets being attracted together, and the process of feeding the magnets is smoother.
The separating device 200 is a transversely disposed plate that moves in a direction transverse to the direction of movement of the separating chamber 201 away from the blanking channel 101. When the separating chamber 201 communicates with the blanking channel 101, a gap may be provided between the separating chamber 201 and the blanking channel 101, and it is understood that the height of the gap is smaller than the height of the magnet to ensure that the magnet can enter the separating chamber 201 from the blanking channel 101.
Referring to fig. 3, preferably, the magnet separating apparatus has a detection position in a moving direction in which the separating device 200 drives the magnet in the separating chamber 201 to deviate from the blanking channel 101, and when the separating device 200 moves to the detection position, the polarity detection sensor 300 is disposed corresponding to the separating chamber 201 in the longitudinal direction.
The polarity detection sensor 300 arranged longitudinally can detect the polarity of the end of the magnet to ensure that the polarity of the magnet in the separation chamber 201 meets the assembly requirement. The detection position is arranged in the moving direction of the magnet in the separation cavity 201 driven by the separation device 200 to deviate from the blanking channel 101, the polarity detection sensor 300 cannot obstruct the movement of the separation device 200, which makes the separation cavity 201 deviate from the blanking channel 101, and the detection result of the polarity detection sensor 300 cannot be influenced by the strong magnetic force of the magnet string in the blanking channel 101.
Referring to fig. 3, the magnet separating apparatus preferably further includes a first stopper 400, and when the separating device 200 moves to the detection position, the first stopper 400 stops the separating device 200. The limiting means here that when the separating apparatus 200 moves to the detecting position, the first limiting member 400 prevents the separating apparatus from moving further. The first limiting member 400 can ensure that the separating apparatus 200 moves to the detecting position to ensure that the positions of the polarity detecting sensor 300 and the separating cavity 201 can correspond in the longitudinal direction, i.e. ensure that the separating cavity 201 and the polarity detecting sensor 300 are concentric and coaxial.
Referring to fig. 2, preferably, the magnet separating apparatus further includes a second limiting member 500, and when the separating cavity 201 is correspondingly communicated with the blanking channel 101, the second limiting member 500 abuts against the separating device 200. The second limiting member 500 can prevent the separating device 200 from moving continuously when the separating device 200 moves to a position where the separating cavity 201 is correspondingly communicated with the blanking channel 101, so as to ensure the corresponding relationship between the separating cavity 201 and the blanking channel 101, i.e. ensure that the separating cavity 201 and the blanking channel 101 are concentric and coaxial.
In an embodiment of the present invention, the first limiting member 400 is disposed on one side of the separating apparatus 200 in the transverse direction, and the second limiting member 500 is disposed on the other side of the separating apparatus 200 in the transverse direction. The feeding device 100 can reciprocate between the first limiting member 400 and the second limiting member 500.
Preferably, the magnet separating apparatus further comprises a first driving means 600 for driving and guiding the movement of the separating means 200. The first driving device 600 includes a first driving element 601, a slider 602, and a slide 603. The output of the first driving element 601 is connected to the separating apparatus 200 and the slide 602. In one embodiment of the present invention, the first driving element 601 is a cylinder, and the output end thereof is a telescopic rod thereof. The telescopic rod of the first driving element 601 is transversely arranged and the moving direction thereof is parallel to the moving direction of the separating device 200, the top of the telescopic rod is connected with the separating device 200, and the bottom of the telescopic rod is connected with the sliding block 602. The slide 602 is slidably mounted on a slide 603 disposed transversely, and the slide 603 is disposed transversely with its length direction parallel to the moving direction of the separating apparatus 200. When the first driving element 601 is activated, the output end of the first driving element drives the separating apparatus 200 to move between the first limiting member 400 and the second limiting member 500. And the slides 602 are simultaneously moved synchronously along the slide 603 by the first driving element 601 to guide the linear movement of the separating apparatus 200.
The first limiting member 400 is mounted on the polarity detecting sensor 300, and the first limiting member 400 limits the separating apparatus 200 by abutting against the end of the output end of the first driving element 601. When the first position-limiting member 400 abuts against the end portion of the first driving element 601 in the transverse direction, the polarity detecting sensor 300 is located below the separating cavity 201, and the polarity detecting sensor 300 can detect the polarity of the bottom end of the magnet in the separating cavity 201.
Referring to fig. 4, in an embodiment of the present invention, the number of the blanking channels 101 is plural and the plural blanking channels 101 are parallel to each other, and the separation chamber 201 is selectively matched with the blanking channels 101. In this embodiment, the separation chamber 201 is selectively engageable with the blanking channel 101 in the sense that the separation chamber 201 can select either of the blanking channels 101 to be in cooperative communication therewith. The plurality of blanking channels 101 are arranged, the feeding device 100 can bear more magnet strings, and after the separation of the magnets in one blanking channel 101 is finished, the separation cavity 201 can be matched with the other blanking channel 101 provided with the magnets. When all the blanking channels 101 have no magnet, the magnet separation device is required to stop working and place the magnet, so that the working efficiency is improved.
As a further improvement of an embodiment of the present invention, the magnet separation apparatus further includes a carrier 700 disposed below the loading device 100, and the carrier 700 is used to ensure that when one blanking channel 101 communicates with the separation chamber 201, the blanking ports at the bottom of the other blanking channels 101 with magnets are closed. And the carrier 700 may support the loading device 100, ensuring stability of the loading device 100.
The carrier 700 has a carrying surface for carrying the loading device 100, the loading device 100 can move laterally along the carrying surface, and a blanking region is disposed in the carrier 700 or at a lateral side of the carrier 700.
The feeding device 100 moves to switch the blanking channels 101, and when the magnets of one blanking channel 101 are all separated, the feeding device 100 moves to communicate the next blanking channel 101 with the separation chamber 201. A blanking region is provided in the carrier 700, which means that a blanking hole is provided in the carrier 700 to facilitate the falling of the magnet in the blanking channel 101. The carrier 700 is laterally flanked by blanking regions, which means that during movement of the loading device 100, a part of the loading device 100 protrudes laterally beyond the carrier 700, while a part of the number of blanking channels 101 is not covered by the carrier 700, so that the magnets in the part of the number of blanking channels 101 can fall down. Specifically, the supporting member 700 is a transverse plate body, and the supporting surface is a top surface thereof.
Further, the moving direction of the feeding device 100 is perpendicular to the moving direction of the separating device 200.
In an embodiment of the present invention, the magnet separation apparatus further includes a second driving device 800 for driving the feeding device 100 to move. The second driving device 800 includes a second driving element 801, a slide rail 802, and a moving block 803. The moving block 803 is connected to the loading device 100, the moving block 803 is mounted on the slide rail 802, and the second driving element 801 drives the moving block 803 to slide along the slide rail 802, so as to drive the loading device 100 to move. In this embodiment, the second driving element 801 is a servo motor, a screw is connected to an output shaft thereof, a moving block 803 is threadedly fitted to the screw, and a female screw that fits with a male screw of the screw is provided in the moving block 803. When the output shaft of the second drive element 801 rotates, the screw rotates, thereby moving the moving block 803.
Referring to fig. 4, preferably, the feeding device 100 is formed by splicing a plurality of longitudinally distributed splicing pieces 102, adjacent splicing pieces 102 are detachably connected, blanking channels 101 are arranged in the splicing pieces 102, and the blanking channels 101 inside the splicing pieces 102 after splicing are in up-and-down butt joint. If more magnets are needed in the subsequent assembly process of the capsule endoscope, the number of the splicing pieces 102 can be increased, so that the frequency of supplementing materials to the feeding device 100 is reduced, and the working efficiency is improved.
Further, the side of the splice 102 is provided with an extension extending laterally, and the extension is provided with a plug hole 103. Adjacent splice members 102 are connected by a plug 104 passing through the receptacle 103, and the adjacent splice members 102 are further connected by a connector to improve the stability of the connection. The connecting piece can be a nut, a screw or a bolt.
Preferably, the magnet separation device further comprises an adsorption magnet 900, and the adsorption magnet 900 is arranged below the separation cavity 201 when the blanking channel 101 is communicated with the separation cavity 201. The magnet in the blanking channel 101 is under the action of its own weight and the attraction of the attracting magnet 900 to ensure that it falls into the separating chamber 201.
Preferably, the magnet separation device further comprises an optical fiber sensor 110, a window 105 communicated with the blanking channel 101 is arranged on the feeding device 100 in a penetrating manner, the window 105 is arranged at the bottom of the feeding device 100, and the optical fiber sensor 110 corresponds to the window 105 in position. When the number of the blanking channels 101 is plural, the blanking channel 101 corresponding to the optical fiber sensor 110 is simultaneously communicated with the separation cavity 201.
The optical fiber sensor 110 can detect whether all the magnets in the blanking channel 101 are completely loaded. If there is no magnet, the feeding device 100 moves to communicate the next blanking channel 101 with the separation chamber 201 to feed the new material.
Preferably, the magnetic separation device further comprises a suck-back prevention member 120, and the suck-back prevention member 120 covers the separation chamber 201 when the separation chamber 201 is deviated from the blanking channel 101. The suck-back prevention member 120 can prevent the magnet in the separation chamber 201 from being attracted by the magnet in the loading device 100 during the process of separating the magnet by the separation device 200. Specifically, the suck-back prevention member 120 is a transversely disposed plate body disposed above the separation device 200. And when the separating apparatus 200 is moved to the detecting position, the suck-back preventing member 120 does not cover the separating chamber 201 to prevent the suck-back preventing member 120 from obstructing the magnet withdrawing operation in the separating chamber 201.
Referring to fig. 2 and 3, the working process of the magnet separation device is as follows:
(1) a magnet string formed by a plurality of magnets which are adsorbed together is placed in each blanking channel 101;
(2) the first driving element 601 drives the separating device 200 to a position where the separating device 200 abuts against the second limiting member 500, and at this time, the separating cavity 201 is correspondingly communicated with the blanking channel 101;
(3) the magnet at the bottommost part of the magnet string in the blanking channel 101 enters the separation cavity 201, then the first driving element 601 drives the separation device 200 to move, and the magnet entering the separation cavity 201 is separated from other magnets in the magnet string;
(4) the separation device 200 moves to a detection position, the polarity detection sensor 300 detects whether the polarity of the magnet in the separation cavity 201 meets the assembly condition, and if the polarity of the magnet in the separation cavity 201 meets the assembly condition, the magnet in the separation cavity 201 is taken out through the manipulator and then is subjected to subsequent assembly; if not, the magnet is removed;
(5) and (5) repeating the steps (2) to (4) until the optical fiber sensor 110 detects that the magnets in one blanking channel 101 are completely separated, driving the feeding device 100 to move by the second driving element 801, so that the next blanking channel 101 provided with the magnets is correspondingly communicated with the separation cavity 201, and repeating the steps (2) to (5) continuously.
The above list of details is only for the practical implementation of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the technical spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. A magnet separation apparatus, comprising:
the feeding device is internally provided with a longitudinal blanking channel, and the bottom end of the blanking channel is provided with a blanking port;
the separating device is arranged below the feeding device, and a separating cavity with an opening at the top is formed in the separating device; the separating device is movably arranged so that the separating cavity receives the magnet falling from the blanking channel when correspondingly communicated with the blanking channel, and the magnet in the separating cavity is separated from the magnet in the blanking channel when the separating cavity moves to deviate from the blanking channel;
and the polarity detection sensor is matched with the separation device to detect the polarity of the magnet in the separation cavity.
2. The magnet separation device according to claim 1, wherein the magnet separation device has a detection position in a moving direction in which the separation device drives the magnet in the separation chamber to deviate from the blanking channel, and the polarity detection sensor is disposed in longitudinal correspondence with the separation chamber when the separation device moves to the detection position.
3. The magnet separation apparatus of claim 2, further comprising a first stop that stops the separation device when the separation device is moved to the detection position.
4. The magnet separation device according to claim 3, further comprising a second limiting member, wherein the first limiting member is disposed on one side of the separation device in the transverse direction, the second limiting member is disposed on the other side of the separation device in the transverse direction, and the second limiting member abuts against the separation device when the separation chamber is correspondingly communicated with the blanking channel.
5. The magnet separation device of claim 3, further comprising a first driving device, wherein the first driving device comprises a first driving element, a sliding block and a sliding way, an output end of the first driving element is connected with the separation device and the sliding block, and the sliding block is slidably mounted on the sliding way which is transversely arranged.
6. The magnet separation device according to claim 5, wherein the first stopper is mounted on the polarity detection sensor, and the first stopper restricts the separation means by abutting against an end of the output end of the first driving element.
7. The magnet separation apparatus according to claim 1, wherein the number of the blanking channels is plural and plural blanking channels are parallel to each other, the separation chamber selectively cooperates with the blanking channels, the magnet separation apparatus further comprises a carrier disposed below the loading device, the carrier has a carrying surface carrying the loading device, the loading device is laterally movable along the carrying surface, and a blanking region is disposed in the carrier or the carrier along lateral sides.
8. The magnet separation device according to claim 1, wherein the feeding device is formed by splicing a plurality of splicing pieces which are longitudinally distributed, adjacent splicing pieces are detachably connected, blanking channels are arranged in the splicing pieces, and the blanking channels inside the splicing pieces are butted up and down after being spliced.
9. The magnet separation device according to claim 1, further comprising an optical fiber sensor, wherein a window communicated with the blanking channel is arranged on the feeding device in a penetrating manner and is arranged at the bottom of the feeding device, and the optical fiber sensor corresponds to the window in position.
10. The magnet separation device according to claim 1, further comprising a suck-back preventing member and an adsorption magnet, the adsorption magnet being disposed below the separation chamber when the blanking passage communicates with the separation chamber, the suck-back preventing member covering the separation chamber when the separation chamber deviates from the blanking passage.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022144557.6U CN212750608U (en) | 2020-09-25 | 2020-09-25 | Magnet separation device |
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| CN202022144557.6U CN212750608U (en) | 2020-09-25 | 2020-09-25 | Magnet separation device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113192746A (en) * | 2021-05-17 | 2021-07-30 | 湖北微硕新材料有限公司 | Novel magnetic core press equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113192746A (en) * | 2021-05-17 | 2021-07-30 | 湖北微硕新材料有限公司 | Novel magnetic core press equipment |
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