CN212738571U - Bag feeding type full-automatic quantitative packaging unit - Google Patents
Bag feeding type full-automatic quantitative packaging unit Download PDFInfo
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- CN212738571U CN212738571U CN202021831263.4U CN202021831263U CN212738571U CN 212738571 U CN212738571 U CN 212738571U CN 202021831263 U CN202021831263 U CN 202021831263U CN 212738571 U CN212738571 U CN 212738571U
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Abstract
The utility model discloses a bag feeding type full-automatic quantitative packaging unit, which comprises a feeding machine, a bag feeding type automatic quantitative packaging machine, a finished product conveyor and a control system, wherein the feeding machine comprises a frame, a lifting mechanism, a turnover mechanism and a turnover material box, the lifting mechanism is arranged in the frame, the turnover material box is fixedly connected to the turnover mechanism and drives the turnover material box to turn over when rising to the top end; give automatic quantitative packagine machine of pocket type and include storage hopper, feed mechanism and metering mechanism, the below of turnover workbin feed opening is located to the storage hopper, and feed mechanism locates the export below of storage hopper, and metering mechanism is used for measuring its inside material and weighs to send its measuring hopper total weight to control system. The utility model realizes the automation of aluminum shell packaging, reduces the labor intensity of workers, and also reduces unnecessary economic loss of enterprises caused by metering problems; simultaneously the utility model discloses compact structure still has, and overall dimension is little, convenient operation, advantage such as the cost is lower.
Description
Technical Field
The utility model belongs to the technical field of packaging machinery, specifically speaking relates to a give full-automatic ration packing unit of pocket type suitable for electrolytic capacitor aluminum hull production packaging workshop.
Background
On a packaging production line of an electrolytic capacitor aluminum shell (aluminum shell for short, the same below) production enterprise, a quantitative packaging mode of manual operation and metering by using an electronic scale is still adopted at present, namely: a thin film plastic bag is taken, a bag opening is opened, the bottom of the bag is dragged and dropped on an electronic platform scale, an outlet of a storage hopper with an aluminum shell is arranged above the bag opening, the aluminum shell is not suitable for extrusion, a cloth pocket-shaped channel is arranged at the outlet of the storage hopper and serves as a hopper outlet door, when quantitative weighing is carried out, a worker constantly observes numbers displayed by a display screen on the electronic platform scale, when the weight is close to or reaches a set weight, the bag outlet is quickly pulled high by hand to stop blanking, and then the aluminum shell is added or reduced in a manner of being grabbed by hand according to stable numbers displayed by the platform scale so as to meet the requirement of metering precision. After the quantitative weighing is finished, the bag opening is manually and thermally sealed. Because the output of product is very big, the variety is numerous, and it is also different to weigh how much, therefore, artifical intensity of labour is very big, and the measurement accuracy also is influenced by artificial great, often adds some aluminium shells more.
In addition, it is also troublesome to add the materials in the turnover box into the storage hopper, because in order to reduce the pollution of the materials, prevent the mixing of the materials and also to reduce the number of the materials with a large variety in the production process, it is not suitable to use the general single-hopper or multi-hopper or baffle plate type material lifting conveyor, but it is suitable to directly use the turnover box for feeding, at present, the work is to use the lifting machinery to vertically lift the turnover box, and then to turn over and pour the materials manually, therefore, the feeding is time-consuming and labor-consuming.
With the increase of labor cost and the aggravation of market competition, the labor intensity of workers is reduced, the number of personnel is reduced, unnecessary loss of enterprises caused by metering reasons is reduced, and the like, so that the automation of the packaging work of the enterprises is urgently needed.
At present, the bag-feeding type automatic quantitative packaging machines on the market are relatively few, are generally used for materials of powder materials and granular materials, use packaging bags made of harder materials, such as kraft bags, composite plastic bags, harder plastic bags and the like, and adopt a multi-head combination scale packaging machine or a rotary disc type multi-station packaging machine, but the packaging equipment has larger volume and higher price; because the aluminum shell is different from common granular materials, the aluminum shell is not suitable for extrusion, has larger volume and more varieties, has larger weight difference of each bag, less 2kg and more 6.5kg, and needs to use larger thin film plastic bags with different specifications. In addition, the requirements of actual production rhythm and metering precision are also met, and at present, no suitable equipment exists in the market, and related technical documents and patent reports are not found.
In addition, in the aspect of using turnover box feeding equipment, a vehicle-mounted discharging device for a turnover box for containing garbage is generally in a hydraulic technology, the shape of the turnover box for containing garbage is completely different from that of the turnover box for producing aluminum shells, and automatic feeding equipment suitable for the turnover box for producing aluminum shells or related thesis and patent introduction are not found at present.
Therefore, to the requirement of aluminum hull production and packaging workshop, need urgently utility model a can utilize full-automatic packing unit of turnover case automatic feeding, automatic bag, automatic quantitative packing, automatic sealing of getting.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a give full-automatic quantitative packing unit of pocket type suitable for electrolytic capacitor aluminum hull production packaging workshop.
In order to achieve the purpose, the utility model adopts the technical proposal that: a bag feeding type full-automatic quantitative packaging unit comprises a feeding machine, a bag feeding type automatic quantitative packaging machine, a finished product conveyor and a control system, wherein the feeding machine comprises a rack, a lifting mechanism, a turnover mechanism and a turnover bin; give automatic quantitative packagine machine of pocket type and include storage hopper, feed mechanism and metering mechanism, the below of turnover workbin feed opening is located to the storage hopper for accept the material of turnover workbin conveying, the export below of storage hopper is located to feed mechanism for carry the material in the storage hopper to metering mechanism, metering mechanism is used for measuring its inside material and weighs to send its measuring hopper total weight to control system.
Furthermore, the frame includes four channel-section steels, the channel-section steel is as hoist mechanism's guide rail, and wherein two channel-section steels are vertical setting, and a section of the top of two other grooves is 1/4 arc.
Furthermore, the lifting mechanism comprises a lifting bracket which is connected with four channel steels in a sliding mode through guide wheels and driven by a three-phase alternating current asynchronous motor and pulled by a chain.
Furthermore, the turnover mechanism comprises an L-shaped turnover supporting plate, the supporting plate is rotatably connected with the lifting bracket, the turnover bin is fixedly connected above the supporting plate, guide wheels are mounted at two ends of the side surface of the L-shaped supporting plate and are arranged on two channel steel guide rails with arc sections, and when the guide wheels move into the arc guide rails, the L-shaped supporting plate can turn over around the rotating shaft of the L-shaped supporting plate, so that the turnover bin is driven to turn over together.
Furthermore, the discharge gate of storage hopper adopts the slope slide to the material can freely slide, and be equipped with adjustable baffle in its exit.
Further, the feeding mechanism comprises a conveying belt and an electromagnetic vibration feeding machine, a material baffle plate is arranged above a discharging port for vibration feeding, and the material baffle plate is driven by an air cylinder.
Furthermore, the metering mechanism adopts a hopper type metering scale, the hopper type metering scale adopts three weighing sensors and a weighing control instrument, the scale body adopts an independent bracket, and the weighing sensors convert the total weight of the hopper into current signals through a weight transmitter and transmit the current signals to a controller of a control system.
Furthermore, the control system comprises a programmable logic controller, a touch screen, a bar code scanner and a motor driver, wherein the bar code scanner is connected with the programmable logic controller, scans bar codes to obtain parameter information of the aluminum shells to be packaged, stores the parameter information in the PLC, and then is controlled by the PLC to perform automatic feeding, automatic bag taking and automatic quantitative packaging.
Further, the bag feeding type automatic quantitative packaging machine further comprises a bag taking mechanism, a bag clamping mechanism, a bag opening mechanism, an exhaust mechanism, a sealing mechanism and a bag supporting mechanism.
Furthermore, a video monitoring system is arranged on a channel for storing and flowing the materials to monitor whether the materials are residual or not.
The utility model has the advantages that: the utility model is suitable for the requirements of aluminum shells and packaging weights of different specifications, and the control system can automatically complete the operation after the bar code scanner obtains the relevant information; the turnover box has the advantages that lifting, overturning, feeding, quantitative weighing, bag taking, packaging, sealing and other work are carried out, the automation of aluminum shell packaging is realized, the labor intensity of workers is reduced, and unnecessary economic loss of enterprises caused by metering problems is reduced. Meanwhile, the unit also has the advantages of compact structure, small overall dimension, small occupied area, convenient operation, lower cost and the like.
The bag-feeding type automatic quantitative packaging machine of the utility model can also be used for packaging other materials which are not suitable for extrusion and have better fluidity; the utility model discloses a material loading machine still can be used to other occasions that need use the vertical lift upset material loading of turnover case.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural view of the vertical lifting and overturning feeding machine of the present invention;
FIG. 3 is a schematic view of the turnover mechanism of the vertical lift turnover loading machine of the present invention before and after operation;
FIG. 4 is a schematic structural view of the bag-feeding type automatic quantitative packaging machine of the present invention;
FIG. 5 is a schematic view of the feeding mechanism of the bag-feeding type automatic quantitative packaging machine of the present invention;
fig. 6 is a schematic view of the bag taking mechanism and the bag clamping mechanism of the bag feeding type automatic quantitative packaging machine of the present invention;
FIG. 7 is a schematic view of the exhaust mechanism of the bag feeding type automatic quantitative packaging machine of the present invention;
FIG. 8 is a schematic view of the bag supporting mechanism of the bag feeding type automatic quantitative packaging machine of the present invention;
fig. 9 is a schematic structural diagram of the finished product conveyor of the present invention.
Fig. 10 is a schematic diagram of the control system structure of the present invention.
Fig. 11 is a control flow chart of the control system of the present invention.
Labeled as: 1. a feeding machine, 1-1 parts of a frame, 1-2 parts of a lifting mechanism, 1.3 parts of a lifting bracket, 1.4 parts of a turnover mechanism, 1.5 parts of a turnover bin, 1-6 parts of an L-shaped supporting plate, 1-7 parts of a guide wheel, 2 parts of a bag feeding type automatic quantitative packaging machine, 2-1 parts of a storage hopper, 2-2 parts of a feeding mechanism, 2-3 parts of a hopper type metering scale, 2-4 parts of a bag taking mechanism, 2-5 parts of a bag clamping mechanism, 2-6 parts of a bag opening mechanism, 2-7 parts of an exhaust mechanism, 2-8 parts of a sealing mechanism, 2-9 parts of a bag supporting mechanism, 2-10 parts of a conveying belt, 2-11 parts of a material baffle, 2-12 parts of an air cylinder, 3 parts of a finished product conveying machine, 4-control cabinet, 4-1 parts of a programmable logic controller and 4-2 parts of a, 4-3 parts of a weight transmitter, 4-4 parts of a touch screen, 4-5 parts of an AD conversion module, 4-6 parts of a DA conversion module and 4-7 parts of a bar code scanner.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, a bag feeding type full-automatic quantitative packaging unit comprises a feeding machine 1, a bag feeding type automatic quantitative packaging machine 2, a finished product conveyor 3 and a control system.
As shown in fig. 2 and 3, the feeder is a vertical lift flip-flop feeder for feeding with a turnaround case, and has the width and thickness dimensions: 1150 × 930 × 3050 (mm). The feeding machine mainly comprises a frame 1-1, a lifting mechanism 1-2, a turnover mechanism 1-4 and a turnover bin 1-5, wherein the lifting mechanism 1-2 is arranged in the frame 1-1 and used for driving the turnover mechanism 1-4 to ascend and descend, the frame 1-1 comprises four channel steel serving as guide rails of the lifting mechanism, two channel steel are vertically arranged, one section of the top of the other two channels is 1/4 circular arc, and the radius corresponding to the central line of the other two channels is 200 mm; the lifting mechanism 1-2 comprises a lifting bracket 1-3, the lifting bracket 1-3 is connected with four channel steels in a sliding mode through a guide wheel, the lifting bracket is driven by a three-phase alternating current asynchronous motor and pulled by a chain, and the guide wheel is a ball bearing. The turnover mechanism 1-4 comprises an L-shaped turnover supporting plate 1-6, the supporting plate 1-6 is rotatably connected with a lifting bracket 1-3, the turnover work bin 1-5 is fixedly connected above the supporting plate 1-6, two ends of the side surface of the L-shaped supporting plate 1-6 are also provided with guide wheels 1-7, the guide wheels 1-7 are arranged on two channel steel guide rails with arc sections, if the guide wheels are positioned on the linear guide rail sections to move, the L-shaped supporting plate 1-6 makes up-and-down linear motion, when the guide wheels 1-7 enter the arc guide rail sections to move, the L-shaped supporting plate 1-6 can be turned over around the rotating shaft of the L-shaped supporting plate, and the turnover angle is about 140 degrees at most.
As shown in fig. 4 to 9, the length, width and height dimensions of the bag-feeding type automatic quantitative packaging machine are 1740 × 1200 × 2200(mm), respectively, which includes: the automatic bag opening and closing device comprises a storage hopper 2-1, a feeding mechanism 2-2, a hopper type weighing scale 2-3, an automatic bag taking mechanism 2-4, a bag clamping mechanism 2-5, a bag opening mechanism 2-6, a sealing mechanism 2-8, a bag supporting mechanism 2-9 and the like.
The volume of the storage hopper 2-1 is more than three times of the volume of the large material box, and the material is not suitable for extrusion, but has good fluidity, so that an inclined slide way is adopted at the discharge port of the storage hopper 2-1, the material can freely slide, the size of the outlet is adjusted by using a baffle plate, the influence of the quantity of the material in the storage hopper on the feeding mechanism is reduced as much as possible under the condition of not influencing the required maximum flow, two outlets of the storage hopper 2-1 are arranged and respectively correspond to two electromagnetic vibration feeders of the feeding mechanism 2-2, and the size of a trough of the electromagnetic vibration feeder is about 200 x 800 (mm); a material baffle plate 2-11 is arranged above a discharge port of the vibration feeder and is driven by an air cylinder 2-12.
The hopper type weighing scales 2-3 adopt three weighing sensors and a weighing control instrument, and in order to reduce the influence of system vibration on the metering precision, the scale body adopts an independent bracket.
The bag feeding and opening mechanism mainly adopts devices such as a vacuum chuck, a vacuum generator, a cylinder and the like, and because the packaging bag is a PE plastic bag, the thickness of the film is 0.025mm, the weight of each bag is light, and is approximately in the range of dozens of grams to twenty grams, the vacuum chuck with smaller diameter is selected for bag taking and opening; the diameter of the nozzle of the vacuum generator is selected to be 1.5 mm. The bag taking and opening are respectively carried out by four vacuum suckers and two vacuum generators; the sealing mechanism adopts a unilateral heat-sealing type sealing mode, the bag supporting mechanism is an electric lifting platform, and a stepping motor and a ball screw pair are adopted.
The finished product conveyor 3 is a belt conveyor with a slope, the width of the conveyor is 500mm, the total length is 4500mm, and variable frequency speed regulation is adopted.
As shown in fig. 10 and 11, the control system adopts a mitsubishi PLC, a pedology touch screen, and a signal scanner, and in addition, the system also adopts a four-way video monitoring system to monitor whether residual materials exist in the storage hopper, the two vibrating feeders, and the weighing hopper. When the automatic packaging machine works, the bar code scanners 4-7 are used manually to scan the variety, the weight and other information of the materials to be packaged from each material box, the information automatically enters the PLC, and then the PLC controls the automatic feeding, the automatic bag taking and the automatic quantitative packaging.
The weighing sensor can convert the total weight of the hopper into a current signal of 4-20mA through the weight transmitter 4-3 and transmit the current signal to the AD conversion module 4-5 for processing, and when the total weight reaches a preset value, the DA conversion module 4-6 outputs an analog current signal to control the electromagnetic vibrating feeder to stop vibrating. The door of the measuring hopper is opened by pushing the door by a single-rod cylinder. In addition, the touch screen 4-4 is mainly composed of five pages. The system comprises a main interface, an automatic operation interface, a manual operation interface, a parameter setting interface and a fault query interface.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the above embodiments do not limit the scope of the present invention in any way, and all technical solutions obtained by using equivalent substitution modes and the like fall within the scope of the present invention.
The utility model discloses the part that does not relate to all is the same with prior art or can adopt prior art to realize.
Claims (10)
1. The bag feeding type full-automatic quantitative packaging unit comprises a feeding machine, a bag feeding type automatic quantitative packaging machine, a finished product conveyor and a control system, and is characterized in that the feeding machine comprises a rack, a lifting mechanism, a turnover mechanism and a turnover bin, wherein the lifting mechanism is arranged in the rack and used for driving the turnover mechanism to ascend and descend, the turnover bin is fixedly connected to the turnover mechanism and drives the turnover bin to overturn when ascending to the top end; give automatic quantitative packagine machine of pocket type and include storage hopper, feed mechanism and metering mechanism, the below of turnover workbin feed opening is located to the storage hopper for accept the material of turnover workbin conveying, the export below of storage hopper is located to feed mechanism for carry the material in the storage hopper to metering mechanism, metering mechanism is used for measuring its inside material and weighs to send its measuring hopper total weight to control system.
2. The full-automatic bag feeding type quantitative packaging unit as claimed in claim 1, wherein the frame comprises four channel steels serving as guide rails of the lifting mechanism, two of the channel steels are vertically arranged, and a section of the top of the other two channel steels is 1/4 circular arcs.
3. The full-automatic bag feeding type quantitative packaging unit as claimed in claim 2, wherein the lifting mechanism comprises a lifting bracket which is slidably connected with four steel channels through guide wheels and is driven by a three-phase alternating current asynchronous motor and pulled by a chain.
4. The full-automatic bag feeding type quantitative packaging unit as claimed in claim 3, wherein the turnover mechanism comprises an L-shaped turnover support plate, the support plate is rotatably connected with the lifting bracket, the turnover bin is fixedly connected above the support plate, guide wheels are mounted at two ends of the side surface of the L-shaped support plate, the guide wheels are arranged on two channel steel guide rails with arc sections, and when the guide wheels enter the arc guide rails to move, the L-shaped support plate can be turned around the rotating shaft of the L-shaped support plate, so that the turnover bin is driven to turn together.
5. The full-automatic bag feeding type quantitative packaging unit according to claim 1, wherein the discharge port of the storage hopper adopts an inclined slideway so that the material can freely slide down, and an adjustable baffle is arranged at the outlet of the storage hopper.
6. The full-automatic bag feeding type quantitative packaging unit according to claim 1, wherein the feeding mechanism comprises a conveying belt and an electromagnetic vibration feeding machine, and a material baffle plate is installed above a discharging port of the vibration feeding machine and is driven by an air cylinder.
7. The full-automatic bag feeding type quantitative packaging unit as claimed in claim 1, wherein the weighing mechanism is a hopper type weighing scale, the hopper type weighing scale is provided with three weighing sensors and a weighing control instrument, the scale body is provided with an independent bracket, and the weighing sensors convert the total weight of the hopper into current signals through weight transducers and transmit the current signals to a controller of the control system.
8. The bag feeding type full-automatic quantitative packaging unit as claimed in claim 1 or 7, wherein the control system comprises a programmable logic controller, a touch screen, a bar code scanner and a motor driver, the bar code scanner is connected with the programmable logic controller, scans a bar code to obtain parameter information of the aluminum shell to be packaged, stores the parameter information in the PLC, and then is controlled by the PLC to perform automatic feeding, automatic bag taking and automatic quantitative packaging operations.
9. The full-automatic bag feeding type quantitative packaging unit according to claim 1, wherein the automatic bag feeding type quantitative packaging unit further comprises a bag taking mechanism, a bag clamping mechanism, a bag opening mechanism, an exhaust mechanism, a sealing mechanism and a bag supporting mechanism.
10. The full-automatic bag-feeding type quantitative packaging unit as claimed in claim 1, wherein a video monitoring system is provided on the material storage and flow channel to monitor whether there is material residue.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021831263.4U CN212738571U (en) | 2020-08-28 | 2020-08-28 | Bag feeding type full-automatic quantitative packaging unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021831263.4U CN212738571U (en) | 2020-08-28 | 2020-08-28 | Bag feeding type full-automatic quantitative packaging unit |
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| Publication Number | Publication Date |
|---|---|
| CN212738571U true CN212738571U (en) | 2021-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021831263.4U Expired - Fee Related CN212738571U (en) | 2020-08-28 | 2020-08-28 | Bag feeding type full-automatic quantitative packaging unit |
Country Status (1)
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| CN (1) | CN212738571U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113184274A (en) * | 2021-04-26 | 2021-07-30 | 湖北富工摩擦材料有限公司 | Automatic material loading packing all-in-one of weighing |
| CN113895876A (en) * | 2021-11-02 | 2022-01-07 | 益阳市和天电子有限公司 | Feeding system based on intelligent electric capacity production usefulness |
| WO2024119212A1 (en) | 2022-12-09 | 2024-06-13 | Tgw Logistics Group Gmbh | Transfer device and method for transferring goods |
-
2020
- 2020-08-28 CN CN202021831263.4U patent/CN212738571U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113184274A (en) * | 2021-04-26 | 2021-07-30 | 湖北富工摩擦材料有限公司 | Automatic material loading packing all-in-one of weighing |
| CN113895876A (en) * | 2021-11-02 | 2022-01-07 | 益阳市和天电子有限公司 | Feeding system based on intelligent electric capacity production usefulness |
| WO2024119212A1 (en) | 2022-12-09 | 2024-06-13 | Tgw Logistics Group Gmbh | Transfer device and method for transferring goods |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210319 Termination date: 20210828 |