CN212734085U - Pressure casting production line - Google Patents

Abstract

The utility model belongs to the technical field of pressure casting, mainly relate to a pressure casting's production line, including feed bin, die casting machine, cooling platform, bead cutter, transfer bin, a plurality of machining center, the finished product storehouse that loops through grabbing device and connect. The feed bin is used for saving raw and other materials, the die casting machine is used for melting back die-casting with raw and other materials and is the part, the cooling bench is used for the part cooling of taking out on the die casting machine, the edge trimmer is used for watering and rising head on the die-cut part, the transfer storehouse is used for the part after the die-cut processing of buffer memory, a plurality of machining centers are used for carrying out once or many times processing with the part, the finished product storehouse is used for saving finished product part, grabbing device is used for snatching raw and other materials or part from a part of production line and places on. The utility model provides a pressure casting's production line can reach the intelligent production from raw materials to finished product part, and it is big to solve the danger that meets at present, and intensity of labour is high, and the quality is unstable, the inefficiency scheduling problem.

Description

Pressure casting production line

Technical Field

The utility model belongs to the technical field of pressure casting, mainly relate to a pressure casting's production line.

Background

The pressure casting is a method for obtaining a casting by filling a liquid or semi-liquid metal into a mold cavity at a higher speed under the action of high pressure and molding or solidifying under pressure, and the production process of the pressure casting is as follows: die casting → trimming → processing; wherein the die casting machine feeds in raw material, gets the piece, and the last piece, the lower of bead cutter, the last piece, the lower of machine tool all rely on manual operation to accomplish. The die casting production flow comprises the following steps: adding raw materials into a die-casting machine by an operator of the die-casting machine, die-casting the melted raw materials into a product by the die-casting machine, manually taking out the product from the die-casting machine, and putting the product into a material frame; the method comprises the following steps that an edge cutting operator transfers a material frame to an edge cutting process from a die casting process, the edge cutting operator takes a product from the material frame and places the product on an edge cutting machine for edge cutting, and the product is manually taken out from the edge cutting machine and placed in the material frame; the machine tool operating personnel transports the material frame to the machine tool process from the edge cutting process, and the machine tool operating personnel take the product from the material frame and place the product on the machine tool for processing.

The above-described die casting method has the following problems: firstly, the danger is high, the pressure casting relates to the metal melting and high-speed injection forming process, operators are arranged on the periphery of the pressure casting, and safety accidents are easily caused; secondly, the labor intensity is high, and workers work in a high-temperature and high-noise environment, so that the working desire of a working post is poor; thirdly, the product quality is unstable, all the working procedures are completed by manual operation without linkage and control, and the product quality of each batch is uneven; and fourthly, the efficiency is low, the working beat of the die casting machine is fast, but the efficiency is low because the manual fetching piece cannot follow the die casting beat.

Disclosure of Invention

The utility model provides a pressure casting's production line to overcome prior art in dangerous big, intensity of labour is high, the quality is unstable, problem of inefficiency, realized pressure casting's full flow intelligent production.

The utility model provides a pressure casting's production line, the production line includes feed bin, die casting machine, cooling platform, bead cutter, transfer bin, a plurality of machining center, the finished product storehouse that loops through grabbing device and connect. The automatic production line comprises a bin, a cooling table, an edge trimmer, a transfer bin, a plurality of machining centers, a grabbing device and a control device, wherein the bin is used for storing raw materials, the die-casting machine is used for die-casting the molten raw materials into parts, the cooling table is used for cooling the parts taken out of the die-casting machine, the edge trimmer is used for die-cutting a pouring gate and a dead head on the parts, the transfer bin is used for caching the die-cut parts, the machining centers are used for machining the parts once or for multiple times, the finished product bin is used for storing finished product parts, the grabbing device is used for grabbing the raw materials or the parts from one part of the production line to be; the production flow of the pressure casting production line is as follows: charge → die casting → cooling → trimming → buffer → process → storage.

In one embodiment, the cooling table comprises a driving mechanism, a speed reducing mechanism, a rotating mechanism and a fan; the driving mechanism is arranged below the speed reducing mechanism, the rotating mechanism is arranged above the speed reducing mechanism, and the fan is arranged on the periphery of the rotating mechanism. Preferably, the fans are arranged on three sides of the periphery of the rotating mechanism; and one side of the periphery of the rotating mechanism, which is not provided with the fan, is used for storing and taking parts, and the fan continuously supplies air for cooling the casting.

In one embodiment, the driving mechanism is a mechanism capable of controlling speed regulation, a power output end of the driving mechanism is connected with a power input end of the speed reducing mechanism, and a power output end of the speed reducing mechanism is fixedly connected with the rotating mechanism. Wherein the driving mechanism is preferably a stepping motor or a motor with an encoder; the speed reducing mechanism is preferably a mechanism in which a gear box or a turbine box can reduce speed. The driving mechanism drives the rotating mechanism to rotate at a low speed after rotating at a high speed and decelerating through the decelerating mechanism.

In one embodiment, the cooling table further comprises a cooling table frame, and the driving mechanism is fixedly arranged at the bottom of the cooling table frame; the fan is fixedly connected with the cooling table frame.

In one embodiment, the transfer bin comprises a full box stacking mechanism, a full box position, a full box moving mechanism, an empty box moving mechanism I, an empty box moving mechanism II, an empty box position and an empty box stacking mechanism; the full box stacking mechanism is arranged behind the full box position and used for stacking boxes filled with parts layer by layer and also used for chopping the full boxes after stacking; the full box stacking mechanism and the full box position are arranged above the full box moving mechanism, the full box moving mechanism is used for transferring boxes with full parts to the full box stacking mechanism, and can also be used for transferring the full boxes after being chopped to the full box position from the full box stacking mechanism; the empty box station is arranged on one side of the full box position, the first empty box moving mechanism is arranged between the empty box station and the full box position, and the first empty box moving mechanism is used for transferring an empty box at the full box position to the empty box station and also transferring an empty box at the empty box station to the full box position; the empty box stacking mechanism is arranged behind the empty box station and used for stacking empty boxes layer by layer and also used for chopping the stacked empty boxes; the empty box stacking mechanism and the empty box position are arranged above the empty box moving mechanism II; and the empty box moving mechanism II is used for transferring the empty boxes of the empty box stations to the empty box stacking mechanism and also can transfer the chopped empty boxes to the empty box stations from the empty box stacking mechanism.

In one embodiment, the transfer bin further comprises a transfer bin frame, and the full-box stacking mechanism and the empty-box stacking mechanism are fixedly connected with the transfer bin frame respectively.

In one embodiment, the full box moving mechanism, the empty box moving mechanism I and the empty box moving mechanism II are respectively and fixedly arranged at the bottom of the transfer bin frame.

In one embodiment, the gripping device comprises a robot; the feed bin with set up manipulator one between the die casting machine, the die casting machine with set up manipulator two between the cooling bench, the cooling bench with set up manipulator three between the bead cutter, the bead cutter with be provided with manipulator four between the transfer storehouse, the transfer storehouse with be provided with manipulator five between the machining center, the machining center with be provided with manipulator six between the finished product storehouse.

In one embodiment, the clamp of the first manipulator is fixedly arranged; because the specification of raw and other materials in the feed bin is unified, and because the position of placing of raw and other materials in the feed bin and the position of feed bin for manipulator one are pinpointed, the manipulator is according to the fixed raw and other materials that snatch of coordinate that the system set for promptly, therefore the anchor clamps of manipulator one are fixed setting.

In one embodiment, the clamp arrangement of the second manipulator and the clamp arrangement of the third manipulator are the same; the parts grabbed by the second manipulator and the third manipulator are all water gaps, and the shapes of the water gaps of different parts are consistent, so that the fixtures of the second manipulator and the third manipulator are arranged identically.

In one embodiment, the fourth manipulator, the fifth manipulator and the sixth manipulator are provided with three clamp stations; the fourth manipulator, the fifth manipulator and the sixth manipulator clamp different fixtures according to different part designs, so that three fixture stations are configured, the corresponding fixtures are manually preset to be placed on the matched fixture stations according to the system arrangement sequence, and the automatic replacement of the fixtures by the manipulators can be realized.

The utility model provides a pressure casting's production line mainly utilizes feed bin, grabbing device, cooling platform, transfer storehouse, finished product storehouse etc. and die casting machine, bead cutter, machining center mutually support, reaches the intelligent production from raw materials to finished product part, and it is dangerous big to solve the present meeting, and intensity of labour is high, and the quality is unstable, the inefficiency scheduling problem.

Drawings

FIG. 1 is a schematic view showing the overall structure of a production line for pressure casting;

FIG. 2 is a schematic view of the structure of a cooling table in a production line for pressure casting;

FIG. 3 is a schematic view of a transfer chamber in a pressure casting line;

100-a storage bin; 200-die casting machine; 300-a cooling table; 400-edge trimmer; 500-transit warehouse; 600-a machining center; 700-finished product warehouse; 800-a gripping device; 301-a drive mechanism; 302-a reduction mechanism; 303-a rotation mechanism; 304-a fan; 305-a cooling stage rack; 501-full box stacking mechanism; 502-full bin; 503-full box moving mechanism; 504-empty box moving mechanism one; 505-empty box moving mechanism two; 506-empty bin; 507-an empty box stacking mechanism; 508-a transit bin frame; 801-manipulator one; 802-manipulator two; 803-manipulator three; 804-manipulator four; 805-manipulator five; 806-manipulator six;

Detailed Description

To facilitate an understanding of the present invention, the present invention will now be described more fully hereinafter with reference to the accompanying drawings in which specific embodiments are shown. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

The utility model provides a pressure casting's production line please see that fig. 1 is shown, and the production line is including looping through feed bin 100, die casting machine 200, cooling platform 300, bead cutter 400, transfer storehouse 500, a plurality of machining center 600, finished product storehouse 700 that grabbing device connects.

Referring to fig. 2, the cooling platform 300 includes a driving mechanism 301, a speed reducing mechanism 302, a rotating mechanism 303, a fan 304, and a cooling platform frame 305; the driving mechanism 301 is arranged below the speed reducing mechanism 302, the rotating mechanism 303 is arranged above the speed reducing mechanism 302, fans 304 are arranged on three sides of the periphery of the rotating mechanism 303, and the driving mechanism 301 is fixedly arranged at the bottom of the cooling platform rack 305; the fan 304 is fixedly connected to the cooling stage frame 305. The driving mechanism 301 is a mechanism capable of controlling speed regulation, a power output end of the driving mechanism 301 is connected with a power input end of the speed reducing mechanism 302, and a power output end of the speed reducing mechanism 302 is fixedly connected with the rotating mechanism 303.

Referring to fig. 3, the transfer bin 500 includes a full-box stacking mechanism 501, a full-box position 502, a full-box moving mechanism 503, an empty-box moving mechanism 504, an empty-box moving mechanism 505, an empty-box position 506, an empty-box stacking mechanism 507, and a transfer bin frame 508; the full-box stacking mechanism 501 is arranged behind the full-box position 502, and the full-box stacking mechanism 501 and the full-box position 502 are arranged above the full-box moving mechanism 503; an empty box position 506 is arranged on one side of the full box station, and a first empty box moving mechanism 504 is arranged between the empty box position 506 and the full box station; the empty box stacking mechanism 507 is arranged behind the empty box position 506, and the empty box stacking mechanism 507 and the empty set box position are arranged above the second empty box moving mechanism 505. The full box stacking mechanism 501 and the empty box stacking mechanism 507 are fixedly connected with a transfer bin frame 508 respectively, and the full box moving mechanism 503, the empty box moving mechanism one 504 and the empty box moving mechanism two 505 are fixedly arranged at the bottom of the transfer bin frame 508 respectively.

Referring to fig. 1, the gripping device 800 is a manipulator, a first manipulator 801 is disposed between the bin 100 and the die casting machine 200, a second manipulator 802 is disposed between the die casting machine 200 and the cooling table 300, a third manipulator 803 is disposed between the cooling table 300 and the edge trimmer 400, a fourth manipulator 804 is disposed between the edge trimmer 400 and the transfer bin 500, a fifth manipulator 805 is disposed between the transfer bin 500 and the machining center 600, and a sixth manipulator 806 is disposed between the machining center 600 and the finished product bin 700. The clamp of the first manipulator 801 is fixedly arranged, the clamp of the second manipulator 802 is arranged the same as that of the third manipulator 803, and the fourth manipulator 804, the fifth manipulator 805 and the sixth manipulator 806 are provided with three clamp stations.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (9)

1. The utility model provides a pressure casting's production line, its characterized in that, the production line includes feed bin, die casting machine, cooling platform, bead cutter, transfer bin, a plurality of machining center, the finished product storehouse that loops through grabbing device and connect.

2. The production line of die casting according to claim 1, wherein the cooling table includes a driving mechanism, a speed reducing mechanism, a rotating mechanism, a fan; the driving mechanism is arranged below the speed reducing mechanism, the rotating mechanism is arranged above the speed reducing mechanism, and the fan is arranged on the periphery of the rotating mechanism.

3. The production line of pressure casting as claimed in claim 2, wherein the driving mechanism is a mechanism capable of controlling speed, the power output end of the driving mechanism is connected with the power input end of the speed reducing mechanism, and the power output end of the speed reducing mechanism is fixedly connected with the rotating mechanism.

4. The production line of pressure casting according to claim 2 or 3, wherein the cooling table further comprises a cooling table frame, and the driving mechanism is fixedly arranged at the bottom of the cooling table frame.

5. A press casting production line as claimed in claim 4, wherein the fan is fixedly connected to the cooling table frame.

6. The production line of pressure casting as claimed in claim 1, wherein the transfer bin includes a full box stacking mechanism, a full box position, a full box moving mechanism, an empty box moving mechanism one, an empty box moving mechanism two, an empty box position, an empty box stacking mechanism; the full box stacking mechanism is arranged behind the full box position, and the full box stacking mechanism and the full box position are arranged above the full box moving mechanism; the empty box position is arranged on one side of the full box position, and the first empty box moving mechanism is arranged between the empty box position and the full box position; the empty box stacking mechanism is arranged behind the empty box position, and the empty box stacking mechanism and the empty box position are arranged above the empty box moving mechanism II.

7. The production line of pressure casting as recited in claim 6, wherein the transfer bin further comprises a transfer bin frame, and the full bin palletizer mechanism and the empty bin palletizer mechanism are fixedly connected with the transfer bin frame, respectively.

8. The production line of pressure casting according to claim 7, wherein the full-box moving mechanism, the first empty-box moving mechanism, and the second empty-box moving mechanism are respectively fixedly arranged at the bottom of the transfer bin frame.

9. A press casting production line as claimed in claim 1, wherein the gripping means comprises a robot.

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