CN212731353U - Ultra-clean production system of urea solution for vehicle - Google Patents
Ultra-clean production system of urea solution for vehicle Download PDFInfo
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- CN212731353U CN212731353U CN202022076149.1U CN202022076149U CN212731353U CN 212731353 U CN212731353 U CN 212731353U CN 202022076149 U CN202022076149 U CN 202022076149U CN 212731353 U CN212731353 U CN 212731353U
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Abstract
The utility model provides an ultra-clean production system of automobile-used urea solution relates to urea production technical field, which comprises a tank body, the motor is installed on jar body top, and jar body bottom installs the support base, jar body middle part one side is installed out the sediment box, and jar body middle part opposite side is equipped with protecting sheathing, the discharge gate is installed to jar body bottom, and jar body top one side is equipped with the dog-house. The utility model discloses in, through being equipped with the scraper blade on every filter layer top of group, and the scraper blade is connected with driving actuating cylinder through the push rod, through being equipped with out the sediment box in jar body middle part one side, and it is equipped with the fly leaf to slag out box one side, and the fly leaf is connected with electric piston through sealing ring and piston rod, can be after the purification, electric piston starts to lift up the fly leaf through the piston rod, start to promote the push rod and drive the scraper blade and discharge the filter layer top crystallization from the box of slagging tap through driving actuating cylinder, reduce the time that the people need clear up the crystallization, accelerate automobile-used urea ultra-clean speed.
Description
Technical Field
The utility model relates to a urea production technical field especially relates to an automobile-used urea solution ultra-clean production system.
Background
With the development of science and technology and the progress of times, automobiles are gradually popularized, and automobile urea is a necessary product for heavy-duty diesel vehicles to reach the national emission standard of four. The automobile urea is urea aqueous solution with the concentration of 32.5 percent and the solvent of ultrapure water, and the raw materials are special raw materials for the automobile urea and the ultrapure water. The domestic automobile urea is mainly purified from industrial urea.
The ultra-clean production system of current automobile-used urea solution needs multiple equipment cooperation purification in use, wastes a large amount of time and money, and purification back impurity remains and still needs follow-up clearance through the manpower to consume a large amount of time at the filter layer, can not once only carry out purification many times to urea and still virtual throw the material again, the pure rate of urea that has significantly reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving current automobile-used urea solution ultra-clean production system in use and needing multiple equipment cooperation purification, extravagant plenty of time and money, and purification back impurity remains and still needs follow-up clearance through the manpower to consume the plenty of time at the filter layer, can not once only carry out purification many times to urea and still virtual throw the material again, the pure speed's of the urea shortcoming that has significantly reduced, and the automobile-used urea solution ultra-clean production system who provides.
In order to realize the purpose, the utility model discloses an automobile-used urea solution ultra-clean production system adopts's technical scheme is: the ultra-clean production system for the urea solution for the vehicle comprises a tank body, wherein a motor is installed at the top end of the tank body, a supporting base is installed at the bottom end of the tank body, a slag outlet box is installed on one side of the middle of the tank body, a protective shell is arranged on the other side of the middle of the tank body, a discharge outlet is installed at the bottom end of the tank body, a feeding port is arranged on one side of the top end of the tank body, a first circulating pipe is arranged at the bottom end of the discharge outlet, a liquid pump is installed at the top end of the first circulating pipe, a second circulating pipe is arranged at the top end of the liquid pump, a stirring column is installed at the bottom end of the motor, a dustproof air hole is formed in the top end of the stirring column, an electric heating ring is arranged in the middle of the stirring column and is connected with the inner, the utility model discloses a hydraulic pressure piston, including hydraulic piston, jar body, movable shaft.
Preferably, the bottom plate and the protective shell form a movable structure through the hydraulic piston and the hydraulic cylinder, and the hydraulic piston and the hydraulic cylinder are connected in a chimeric mode.
Preferably, the scraper blade passes through the push rod and constitutes the active structure with driving the cylinder, and drives between cylinder and the protecting sheathing inner wall for fixed connection.
Preferably, the electric heating ring and the stirring column form a movable structure through the arc-shaped rail and the sliding block, and the sliding block is connected with the arc-shaped rail in an embedded mode.
Preferably, the tank body is fixedly connected with the clamping block, and the section of the clamping block is of a rectangular structure.
Preferably, the movable plate and the electric piston form a movable structure through a sealing ring and a piston rod, and the sealing ring is connected with the movable plate in a jogged mode.
Preferably, the activated carbon filter layer is connected with the inner wall of the tank body through a clamping groove and a clamping block, and the clamping block is connected with the clamping groove in an embedded mode.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
1. the utility model discloses in, through being equipped with the scraper blade on every filter layer top of group, and the scraper blade is connected with driving actuating cylinder through the push rod, through being equipped with out the sediment box in jar body middle part one side, and it is equipped with the fly leaf to slag out box one side, and the fly leaf is connected with electric piston through sealing ring and piston rod, can be after the purification, electric piston starts to lift up the fly leaf through the piston rod, start to promote the push rod and drive the scraper blade and discharge the filter layer top crystallization from the box of slagging tap through driving actuating cylinder, reduce the time that the people need clear up the crystallization, accelerate automobile-used urea ultra-clean speed.
2. The utility model discloses in, through being equipped with first circulating pipe in the discharge gate bottom, and first circulating pipe is connected with the internal wall of top jar through drawing liquid pump and second circulating pipe, can drop into urea from jar body top through the drawing liquid pump after purification once and go on purifying once, reduce the people for the secondary throw the material required time, embodied automobile-used urea ultra-clean production system's practicality.
3. The utility model discloses in, through being equipped with the motor on jar body top, and the motor bottom is equipped with the stirring post, the stirring post middle part is equipped with electric heating ring, and electric heating ring is connected with the stirring post through arc rail and slider, the stirring post bottom is equipped with the bottom plate, and the bottom plate is connected with the pneumatic cylinder through hydraulic piston, can reduce still to need the type to establish agitated vessel in use, after still needing to stir to end and drop into the jar internal with urea, after the urea stirring is heated through electric heating ring, the pneumatic cylinder starts to promote hydraulic piston and drives the bottom plate and open, make urea flow in the filter layer cool off the crystallization purification, greatly increased the purification speed of urea, and reduced arranging of unnecessary equipment.
Drawings
FIG. 1 is a schematic diagram of the structure of the middle and outer parts of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the present invention;
FIG. 3 is a schematic view of a top view of the tank of the present invention;
FIG. 4 is a schematic view of the structure of the activated carbon filter layer of the present invention;
fig. 5 is a schematic view of the internal structure of the middle electric heating ring of the present invention.
Illustration of the drawings:
1. a tank body; 2. a slag discharging box; 3. a support base; 4. a discharge port; 5. a first circulation pipe; 6. a protective housing; 7. a liquid pump; 8. a second circulation pipe; 9. an electric motor; 10. a feeding port; 11. a stirring column; 12. an electrical heating ring; 13. a hydraulic piston; 14. a seal ring; 15. an activated carbon filter layer; 16. an electric piston; 17. a piston rod; 18. a movable plate; 19. an ion exchange resin filter layer; 20. a quartz filter layer; 21. a squeegee; 22. a push rod; 23. a driving cylinder; 24. a hydraulic cylinder; 25. a support bar; 26. dustproof air holes; 27. a clamping block; 28. a card slot; 29. a slider; 30. an arc-shaped rail; 31. a base plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-5, a super-clean production system of urea solution for vehicles comprises a tank body 1, a slag discharging box 2, a supporting base 3, a discharging port 4, a first circulating pipe 5, a protective casing 6, a liquid pumping pump 7, a second circulating pipe 8, a motor 9, a feeding port 10, a stirring column 11, an electric heating ring 12, a hydraulic piston 13, a sealing ring 14, an active carbon filter layer 15, an electric piston 16, a piston rod 17, a movable plate 18, an ion exchange resin filter layer 19, a quartz filter layer 20, a scraping plate 21, a push rod 22, a driving cylinder 23, a hydraulic cylinder 24, a support rod 25, a dustproof breather hole 26, a clamping block 27, a clamping groove 28, a sliding block 29, an arc-shaped rail 30 and a bottom plate 31, wherein the motor 9 is installed at the top end of the tank body 1, the slag discharging box 2 is installed at one side of the middle part of the tank, a discharge port 4 is arranged at the bottom end of the tank body 1, a feeding port 10 is arranged on one side of the top end of the tank body 1, a first circulating pipe 5 is arranged at the bottom end of the discharge port 4, a liquid pump 7 is arranged at the top end of the first circulating pipe 5, a second circulating pipe 8 is arranged at the top end of the liquid pump 7, a stirring column 11 is arranged at the bottom end of a motor 9, a dustproof air vent 26 is arranged at the top end of the stirring column 11, an electric heating ring 12 is arranged at the middle part of the stirring column 11, the electric heating ring 12 is connected with the inner wall of the tank body 1 through a support rod 25, an arc-shaped rail 30 is arranged in the electric heating ring 12, the arc-shaped rail 30 is connected with the stirring column 11 through a slide block 29, a hydraulic cylinder 24 is arranged at the top end in the protective shell 6, a hydraulic piston 13 is arranged on one side of the hydraulic cylinder 24, an active, and the bottom end of the ion exchange resin filter layer 19 is provided with a quartz filter layer 20, the middle part inside the protective shell 6 is provided with a driving cylinder 23, one side of the driving cylinder 23 is provided with a push rod 22, one side of the push rod 22 is provided with a scraper 21, one side of the slag discharging box 2 is provided with a movable plate 18, the top end of the movable plate 18 is provided with a sealing ring 14, the top end of the sealing ring 14 is provided with a piston rod 17, the top end of the piston rod 17 is provided with an electric piston 16.
Furthermore, the bottom plate 31 and the protective housing 6 form a movable structure through the hydraulic piston 13 and the hydraulic cylinder 24, and the hydraulic piston 13 and the hydraulic cylinder 24 are connected in a jogged mode, so that after the stirring column 11 and the electric heating ring 12 are heated and stirred, the hydraulic cylinder 24 is started, the bottom plate 31 is opened through the hydraulic piston 13, and urea flows into the bottom filtering layer to be cooled and crystallized.
Furthermore, the scraper 21 forms a movable structure with the driving cylinder 23 through the push rod 22, the driving cylinder 23 is fixedly connected with the inner wall of the protective shell 6, and after the ultra-pure treatment, the driving cylinder 23 is started to push the scraper 21 through the push rod 22 to replace manual work to discharge the crystallized impurities out of the tank body 1 from the residue discharge box 2.
Furthermore, the electric heating ring 12 and the stirring column 11 form a movable structure through the arc-shaped rail 30 and the sliding block 29, and the sliding block 29 and the arc-shaped rail 30 are connected in a jogged manner, so that when the stirring column 11 works, the electric heating ring 12 can conduct heat to the stirring column 11 through the arc-shaped rail 30 and the sliding block 29, and urea and ultrapure water are sufficiently heated and stirred.
Further, the tank body 1 is fixedly connected with the fixture block 27, and the section of the fixture block 27 is rectangular, so that the ion exchange resin filter layer 19 can be firmly fixed through the fixture block 27, and the falling off in use can be prevented.
Furthermore, the movable plate 18 forms a movable structure with the electric piston 16 through the sealing ring 14 and the piston rod 17, and the sealing ring 14 is connected with the movable plate 18 in a fitting manner, so that the electric piston 16 can be started to drive the movable plate 18 to move upwards through the piston rod 17 after the extraction is finished, and impurities can be discharged from the slag discharging box 2.
Further, the activated carbon filter layer 15 is connected with the inner wall of the tank body 1 through the clamping groove 28 and the clamping block 27, the clamping block 27 is connected with the clamping groove 28 in an embedded mode, and the clamping block 27 and the clamping groove 28 can be separated by a worker conveniently during later maintenance, so that the activated carbon filter layer 15 can be taken out conveniently.
The working principle is as follows: when in use, urea and ultrapure water are fed from a feeding port 10 by manpower, an electric heating ring 12 is started to conduct heat to a stirring column 11 through an arc-shaped rail 30 and a sliding block 29, a motor 9 is started to drive the stirring column 11 to fully heat and stir the urea and the ultrapure water, a hydraulic cylinder 24 is started to drive a bottom plate 31 to move through a hydraulic piston 13 after stirring is finished, the stirred urea flows into a bottom active carbon filter layer 15, flows into a bottom ion exchange resin filter layer 19 after being filtered and crystallized by the active carbon filter layer 15, flows into a bottommost quartz filter layer 20 after being cooled and crystallized, the urea flows into the bottom end of a tank body 1 after crystallization is finished, an electric piston 16 is started to drive a movable plate 18 to move upwards through a piston rod 17, a driving cylinder 23 is started to drive a scraper 21 to push crystal impurities on the surfaces of the ion exchange resin filter layer 19, the quartz filter layer 20 and the active carbon filter layer 15 into a, reduce the time that manual cleaning was wasted, liquid pump 7 starts to flow into jar body 1 top inside through first circulating pipe 5 and second circulating pipe 8 urea once of purifying when needing the super pure of secondary, once purifying according to between, reduces the secondary purification needs take out urea earlier and invest required time.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. An ultra-clean production system for urea solution for vehicles comprises a tank body and is characterized in that a motor is installed at the top end of the tank body, a supporting base is installed at the bottom end of the tank body, a slag outlet box is installed on one side of the middle of the tank body, a protective shell is arranged on the other side of the middle of the tank body, a discharge port is installed at the bottom end of the tank body, a feed inlet is formed in one side of the top end of the tank body, a first circulating pipe is arranged at the bottom end of the discharge port, a liquid suction pump is installed at the top end of the first circulating pipe, a second circulating pipe is arranged at the top end of the liquid suction pump, a stirring column is installed at the bottom end of the motor, a dustproof air vent is formed in the top end of the stirring column, an electric heating ring is arranged in the middle of the stirring column and, and pneumatic cylinder one side is equipped with hydraulic piston, the hydraulic piston bottom is equipped with the active carbon filter layer, jar body bottom inner wall is equipped with the fixture block, and the fixture block is connected with the active carbon filter layer through the draw-in groove, active carbon filter layer bottom is equipped with the ion exchange resin filter layer, and ion exchange resin filter layer bottom is equipped with the quartz filter layer, the inside mid-mounting of protecting sheathing drives actuating cylinder, and drives actuating cylinder one side and be equipped with the push rod, push rod one side is equipped with the scraper blade, it is equipped with the fly leaf to slag tap box one side, and the fly leaf top is equipped with the sealing ring, the sealing ring top is equipped with the piston rod, and the.
2. The ultra-clean production system of urea solution for vehicle of claim 1, wherein said bottom plate is movably connected to said housing through a hydraulic piston and a hydraulic cylinder, and said hydraulic piston and said hydraulic cylinder are connected in a fitting manner.
3. The ultra-clean production system of urea solution for vehicle of claim 1, wherein said scraper and driving cylinder form a movable structure through a push rod, and the driving cylinder is fixedly connected with the inner wall of the protective housing.
4. The ultra-clean production system of urea solution for vehicle of claim 1, wherein the electrical heating ring and the stirring column form a movable structure through the arc-shaped rail and the sliding block, and the sliding block and the arc-shaped rail are connected in a jogged manner.
5. The ultra-clean production system of urea solution for vehicle of claim 1, wherein said tank and said block are fixedly connected, and the block has a rectangular cross-section.
6. The ultra-clean production system of urea solution for vehicle of claim 1, wherein the movable plate forms a movable structure with the electric piston through a sealing ring and a piston rod, and the sealing ring is connected with the movable plate in a fitting manner.
7. The ultra-clean production system of urea solution for vehicle of claim 1, wherein the activated carbon filter layer is connected with the inner wall of the tank body through a clamping groove and a clamping block, and the clamping block is connected with the clamping groove in an embedded manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022076149.1U CN212731353U (en) | 2020-09-21 | 2020-09-21 | Ultra-clean production system of urea solution for vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022076149.1U CN212731353U (en) | 2020-09-21 | 2020-09-21 | Ultra-clean production system of urea solution for vehicle |
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| Publication Number | Publication Date |
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| CN212731353U true CN212731353U (en) | 2021-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022076149.1U Active CN212731353U (en) | 2020-09-21 | 2020-09-21 | Ultra-clean production system of urea solution for vehicle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111939643A (en) * | 2020-09-21 | 2020-11-17 | 河南弘康环保科技有限公司 | Ultra-clean production system for automobile urea solution |
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2020
- 2020-09-21 CN CN202022076149.1U patent/CN212731353U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111939643A (en) * | 2020-09-21 | 2020-11-17 | 河南弘康环保科技有限公司 | Ultra-clean production system for automobile urea solution |
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