CN212722657U

CN212722657U - Aluminum profile surface defect detection device

Info

Publication number: CN212722657U
Application number: CN202021821197.2U
Authority: CN
Inventors: 戴兵
Original assignee: Jiangxi Zhongan Aluminium Co ltd
Current assignee: Jiangxi Zhongan Aluminium Co ltd
Priority date: 2020-08-27
Filing date: 2020-08-27
Publication date: 2021-03-16
Anticipated expiration: 2030-08-27

Abstract

The utility model relates to an aluminium alloy production technical field, and disclose an aluminium alloy surface defect detection device, solved general aluminium alloy in the process of detecting, because adopt artificial mode to detect, so detect insufficiently comprehensively, problem that work efficiency is lower, it includes the workstation, the top fixed mounting of workstation has the detection case, and the top symmetrical fixed mounting of detection case has the camera, and the bottom symmetrical rotation of detection case installs the rotor, connects through the conveyer belt transmission between the rotor, and the bottom middle part fixed mounting of workstation has the mounting bracket, and the inside symmetrical fixed mounting of mounting bracket has the lift cylinder, and the top fixed mounting of lift cylinder has the frame, and the both sides of frame are all fixed mounting bracket; the utility model discloses, shoot four surfaces of aluminium alloy through the camera, make the picture of defect show through touch display screen display, convenient to use personnel's observation realizes the detection on four surfaces of aluminium alloy, has improved the efficiency and the quality that detect.

Description

Aluminum profile surface defect detection device

Technical Field

The utility model belongs to the technical field of the aluminium alloy production, specifically be an aluminium alloy surface defect detection device.

Background

In recent years, with the rapid advance of large-scale capital construction investment and industrialization process in China, the yield and consumption of the whole industry of aluminum profiles are rapidly increased, and China also becomes the biggest aluminum profile production base and consumption market in the world; with the national industrial policy, industrial structure adjustment and improvement of product quality requirements of consumers, the current situations of extensive type and low additional value in the aluminum processing industry gradually change, and a manufacturer needs to detect defects on the surface of the aluminum profile in the production process to ensure the quality of the aluminum profile.

However, in the process of detection of a general aluminum profile, the detection is not comprehensive enough due to the adoption of a manual mode, and the working efficiency is low.

Disclosure of Invention

To the above situation, for overcoming prior art's defect, the utility model provides an aluminium alloy surface defect detection device, the effectual general aluminium alloy of having solved is at the in-process that detects, owing to adopt artificial mode to detect, so detect not comprehensive enough, the lower problem of work efficiency.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an aluminium alloy surface defect detection device, comprises a workbench, the top fixed mounting of workstation has the detection case, the top symmetry fixed mounting of detection case has the camera, the bottom symmetry of detection case is rotated and is installed and change the roller, it connects through the conveyer belt transmission between the roller to change, the bottom middle part fixed mounting of workstation has the mounting bracket, the inside symmetry fixed mounting of mounting bracket has the lift cylinder, the top fixed mounting of lift cylinder has the frame, the equal fixed mounting in both sides of frame has the support, the gyro wheel is installed in the top rotation of support, the barrel is installed on the top of frame, barrel and gyro wheel roll connection, the outer wall fixed mounting of barrel has driven gear, and the middle part of barrel is formed with the through-.

Preferably, the inside symmetry fixed mounting of through-hole has the actuating cylinder that drives, and the bottom fixed mounting who drives the actuating cylinder has the clamp plate.

Preferably, the middle part of the frame is fixedly provided with a driving motor, an output shaft of the driving motor is fixedly provided with a driving gear, and the driving gear is meshed with the driven gear.

Preferably, the two sides of the detection box are provided with openings, a material pushing platform is arranged in one opening and fixedly arranged on the workbench, and a material guide plate is fixedly arranged in the other opening.

Preferably, one end of each of the two rotating rollers is fixedly provided with a transmission gear, and the corresponding transmission gears are in transmission connection through chains.

Preferably, a transmission motor is fixedly mounted on the back surface of the detection box, and an output shaft of the transmission motor is fixedly connected with one end of one of the rotary rollers.

Compared with the prior art, the beneficial effects of the utility model are that:

in operation, camera through setting up, the lift cylinder, the cooperation of driving gear and driven gear etc. is used, can at first carry the through-hole in the barrel through the conveyer belt with the aluminium alloy, then it fixes the aluminium alloy to drive the clamp plate through driving motor, drive driven gear through driving motor on drives the driven gear and rotates after that, make the aluminium alloy in the barrel rotate, four surfaces of aluminium alloy are shot through the camera during, then transmit the inside processing that handles of central processing unit in the control panel, make the picture of defect show through touch display screen display, the user of being convenient for's observation, the realization is to the detection on four surfaces of aluminium alloy, the efficiency and the quality of detection have been improved.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic view of the barrel mounting structure of the present invention;

in the figure: 1. a work table; 2. a detection box; 3. rotating the roller; 4. a conveyor belt; 5. a mounting frame; 6. a lifting cylinder; 7. a frame; 8. a support; 9. a roller; 10. a barrel; 11. a driven gear; 12. a through hole; 13. a driving cylinder; 14. pressing a plate; 15. a drive motor; 16. a driving gear; 17. a camera; 18. an opening; 19. a material pushing table; 20. a material guide plate; 21. a transmission gear; 22. and a chain.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments; based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the first embodiment, as shown in fig. 1, fig. 2 and fig. 3, the utility model comprises a workbench 1, a detection box 2 is fixedly installed on the top of the workbench 1, a camera 17 is symmetrically and fixedly installed on the top of the detection box 2, the surface of the aluminum profile can be observed through the camera 17, rollers 3 are symmetrically and rotatably installed on the bottom of the detection box 2, the rollers 3 are in transmission connection through a conveyor belt 4, a mounting frame 5 is fixedly installed in the middle of the bottom end of the workbench 1, a lifting cylinder 6 is symmetrically and fixedly installed inside the mounting frame 5, a frame 7 is fixedly installed on the top of the lifting cylinder 6, the height of the frame 7 can be adjusted through the lifting cylinder 6, supports 8 are fixedly installed on both sides of the frame 7, rollers 9 are rotatably installed on the top of the supports 8, a cylinder 10 is installed on the top of the frame 7, the cylinder 10 is in rolling connection with the rollers, and the middle part of the cylinder 10 is formed with a through hole 12 which can drive the aluminum profile to rotate through the through hole 12.

In the second embodiment, on the basis of the first embodiment, the driving cylinders 13 are symmetrically and fixedly installed inside the through holes 12, the pressing plates 14 are fixedly installed at the bottom ends of the driving cylinders 13, and the aluminum profile can be fixed through the pressing plates 14.

In the third embodiment, on the basis of the first embodiment, the driving motor 15 is fixedly installed in the middle of the frame 7, the driving gear 16 is fixedly installed on an output shaft of the driving motor 15, the driving gear 16 is meshed with the driven gear 11, and the driven gear 11 can be driven to rotate by the driving motor 15.

Fourth embodiment, on the basis of first embodiment, openings 18 have all been seted up to the both sides of detection case 2, and the internally mounted of one of them opening 18 has material pushing platform 19, and material pushing platform 19 fixed mounting has stock guide 20 on workstation 1, and the internally fixed mounting of one of them opening 18 is convenient for the business turn over of aluminium alloy.

Fifth, on the basis of the first embodiment, the end heads of one end of each of the two rotating rollers 3 are fixedly provided with a transmission gear 21, and the corresponding transmission gears 21 are in transmission connection through a chain 22, so that the two conveyor belts 4 can be driven to synchronously move.

Sixth embodiment, on the basis of first embodiment, the back of detection case 2 is fixed with the transmission motor, and the output shaft of transmission motor and one end fixed connection of one of them commentaries on classics roller 3 can provide power through the transmission motor.

The working principle is as follows: when the device works, firstly, a control panel is further installed at the top end of the detection box 2, a touch display screen is installed on the front face of the control panel, a printer is installed on one side of the control panel, when the device works, an aluminum profile enters the detection box 2 from the material pushing table 19, when the aluminum profile enters the through hole 12 in the cylinder 10 after passing through the conveyor belt 4 close to the material pushing table 19, the shape of the through hole 12 is matched with that of the aluminum profile, the pressing plate 14 is driven to move by the driving cylinder 13, the aluminum profile is fixed by the pressing plate 14, then the frame 7 is driven to move upwards by the lifting cylinder 6, the cylinder 10 at the top end of the frame 7 moves upwards for a certain distance, at the moment, the aluminum profile is not in contact with the conveyor belt 4, then the driven gear 11 on the cylinder 10 is driven to rotate by the driving gear 16 on the driving motor 15, so that the aluminum profile in, the picture information transmission who will shoot gives the central processing unit in the control cardboard, when central processing unit detected the picture defect, show the position of defect on touch display screen, the staff only need observe touch display screen and can accomplish the detection to four surfaces of aluminium alloy, central processing unit also prints the defect figure through the printer simultaneously, so that the staff contrast, wherein can be according to the needs of reality with the both ends fixed fixation of same aluminium alloy inside through-hole 12, then detect, thereby ensure the integrality of detection.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an aluminium alloy surface defect detection device, includes workstation (1), its characterized in that: the utility model discloses a roller bearing, including workstation (1), top symmetry fixed mounting of workstation (1) has detection case (2), the top symmetry fixed mounting of detection case (2) has camera (17), the bottom symmetry of detection case (2) is rotated and is installed and change roller (3), it connects through conveyer belt (4) transmission to change between roller (3), the bottom middle part fixed mounting of workstation (1) has mounting bracket (5), the inside symmetry fixed mounting of mounting bracket (5) has lift cylinder (6), the top fixed mounting of lift cylinder (6) has frame (7), the equal fixed mounting in both sides of frame (7) has support (8), the top of support (8) is rotated and is installed gyro wheel (9), barrel (10) are installed on the top of frame (7), barrel (10) and gyro wheel (9) roll connection, the outer wall fixed mounting of barrel (10) has driven gear (11), and the middle part of barrel (10) is formed with through-hole (12).

2. The aluminum profile surface defect detection device of claim 1, characterized in that: the inside symmetry fixed mounting of through-hole (12) has drive actuating cylinder (13), and the bottom fixed mounting of drive actuating cylinder (13) has clamp plate (14).

3. The aluminum profile surface defect detection device of claim 1, characterized in that: the middle of the frame (7) is fixedly provided with a driving motor (15), an output shaft of the driving motor (15) is fixedly provided with a driving gear (16), and the driving gear (16) is meshed with the driven gear (11).

4. The aluminum profile surface defect detection device of claim 1, characterized in that: the detecting box is characterized in that openings (18) are formed in two sides of the detecting box (2), a material pushing table (19) is arranged inside one opening (18), the material pushing table (19) is fixedly arranged on the workbench (1), and a material guide plate (20) is fixedly arranged inside the other opening (18).

5. The aluminum profile surface defect detection device of claim 1, characterized in that: one end of each of the two rotating rollers (3) is fixedly provided with a transmission gear (21), and the corresponding transmission gears (21) are in transmission connection through chains (22).

6. The aluminum profile surface defect detection device of claim 1, characterized in that: the back of the detection box (2) is fixedly provided with a transmission motor, and an output shaft of the transmission motor is fixedly connected with one end of one of the rotary rollers (3).