Surface dust removal device for fabric processing
Technical Field
The utility model relates to a surface dust collector is used in surface fabric processing specifically is a surface dust collector is used in surface fabric processing belongs to surface fabric surface dust removal application technology field.
Background
The fabric is a material for making clothes, and as one of three elements of the clothes, the fabric can not only explain the style and the characteristics of the clothes, but also directly control the expression effects of the color and the shape of the clothes, the fabric is more in variety, and the surface of some fabrics is easy to adhere with rough and dust when the fabric is produced, and at the moment, the surface of the fabric needs to be dedusted.
The existing fabric processing has the advantages that when the surface of the fabric is dedusted, the fabric is manually cleaned by holding the hairbrush to achieve the dedusting effect, the labor intensity of workers is increased, human resources are occupied, meanwhile, the cleaned dust is scattered in the air and is not collected, the dust can fall on the fabric again, the cleaning effect is reduced, the quality of the working environment is also reduced, and certain defects exist. Therefore, the surface dust removal device for fabric processing and the use method thereof are provided for solving the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems and provide a surface dust removal device for processing fabrics and a use method thereof.
The utility model realizes the purpose by the following technical proposal, a surface dust removing device for processing fabrics and a using method thereof, which comprises a box body, a flapping mechanism, a wiping mechanism and a dust suction mechanism, wherein the dust suction mechanism is arranged on the top plate of the box body, the wiping mechanism is arranged on the bottom surface of the top plate and the top surface of the bottom plate at one end of the box body, and the flapping mechanism is arranged on the top surface of the bottom plate of the box body;
the flapping mechanism comprises a motor, a motor mounting plate, a second mounting column, a flapping plate and a rotating shaft, wherein the second mounting column is vertically and fixedly connected at four corners of the bottom surface of the motor mounting plate, the bottom end of the second mounting column is fixedly connected to the top surface of the bottom plate of the box body, the motor is mounted on the top surface of the motor mounting plate, the output end of the motor is connected with one end of the rotating shaft, and a plurality of flapping plates are mounted on the outer wall of the rotating shaft;
the cleaning mechanism comprises a material supporting plate, a first mounting column, a first brush, a second brush and a first electric push rod, wherein the first mounting column is vertically and fixedly connected to four corners of the bottom surface of the material supporting plate, the bottom end of the first mounting column is fixedly connected to the top surface of the bottom plate of the box body, the first brush is mounted on the top surface of the material supporting plate, the first electric push rod is vertically mounted on the top surface of the top plate of the box body, the second brush is horizontally mounted at the bottom end of the first electric push rod, and the second brush is located right above the material supporting plate;
dust absorption mechanism includes air exhauster, dust collection box, second electric putter, wind fill, third brush, filter screen and gooseneck, air exhauster and dust collection box are installed in proper order to the top surface of box roof, the joint has the filter screen between roof and the bottom plate, run through on the roof of dust collection box and install second electric putter, the third brush is installed to second electric putter's bottom, the brush hair of third brush touches mutually with a side of filter screen, run through on the roof of box and install the gooseneck, the wind fill is installed to the bottom of gooseneck, run through respectively on two blocks of curb plates that the dust collection box corresponds each other and install first joint and second joint, the one end of first joint and second joint is connected with the input of air exhauster and the top of gooseneck respectively.
Preferably, the two side plates of the box body corresponding to each other are provided with fabric discharge ports, and the fabric discharge ports are subjected to chamfering treatment.
Preferably, the inner wall and the outer wall of box all spray and have corrosion-resistant antistatic coating, the stabilizer blade is installed to four corners of box bottom plate bottom surface, the attached corrosion-resistant rubber pad of installing in the bottom surface of stabilizer blade.
Preferably, one side of the box body is hinged with two oppositely opened box doors, a sealing gasket is arranged at the contact position of the box doors and the box body, and an observation window is embedded in the box doors.
Preferably, the top surface of box bottom plate vertical rigid coupling respectively has two first bearing roller mounting panels and second bearing roller mounting panel, two top department between first bearing roller mounting panel and two second bearing roller mounting panels all rotates and installs the support material roller, beater mechanism is located between first bearing roller mounting panel and the second bearing roller mounting panel.
Preferably, the lowest surface of the material supporting roller at the top end of the second carrier roller mounting plate and the highest surface of the material supporting roller at the top end of the first carrier roller mounting plate are positioned on the same horizontal line, and the outer wall of the material supporting roller is subjected to polishing treatment.
Preferably, concave clamping pieces are symmetrically arranged on the bottom surface of the top plate of the dust collection box and the top surface of the bottom plate of the dust collection box, and the top and the bottom of the filter screen are clamped in the concave clamping pieces of the top plate and the bottom plate of the dust collection box.
Preferably, a door body is hinged to one side face of the dust collection box, and a sealing rubber strip is installed at the contact position of the door body and the dust collection box.
Preferably, a shock absorption gasket is arranged at the contact position of the exhaust fan and the box body, and the beating plate is a soft rubber beating plate.
Preferably, the surface dust removing device for fabric processing is a use method of the surface dust removing device for fabric processing, and the use method comprises the following steps:
firstly, placing the fabric, namely introducing one end of the fabric into a box body to enable the fabric to be positioned on a first brush, then penetrating through the bottom of a first carrier roller mounting plate, then leading through the top of a material supporting roller, then leading out of the box body and connecting the box body with external winding equipment;
secondly, dedusting the fabric, enabling an external winding mechanism to work, driving the fabric to move when the winding mechanism works, and meanwhile enabling a first electric push rod of a wiping mechanism to descend until a second brush is contacted with the surface of the fabric, wherein the first brush and the second brush can brush most of sundry hair, dust and the like on the passing fabric, and meanwhile enabling a motor of a beating mechanism to work, driving a rotating shaft to rotate rapidly when the motor works, and at the moment, a beating plate on the rotating shaft continuously beats the passing fabric, so that not only can the dust on the fabric be beaten, but also the fabric can have expansibility, and the situation that the fabric is shrunk together is reduced;
thirdly, dust is collected, wherein an exhaust fan of the dust collection mechanism works while the wiping mechanism and the flapping mechanism work, the exhaust fan works to enable negative pressure to be generated in the dust collection box, dust generated by wiping and flapping in the box body is sucked into the dust collection box under the action of the negative pressure, and is blocked and collected in the dust collection box under the action of a filter screen in the dust collection box;
and fourthly, cleaning the filter screen, enabling a second electric push rod to work through a control switch at regular time, driving a third brush to move up and down when the second electric push rod works, and brushing off dust adhered to the filter screen in the process of moving the third brush, so that the filter screen is cleaned.
The utility model has the advantages that:
1. the utility model comprises a wiping mechanism, when in use, when the fabric passes through the first brush and the second brush, most of the impure hair and dust on the fabric are brushed away, the manual brush is not needed to remove dust on the fabric, the labor intensity of workers is reduced, meanwhile, the investment of human resources is saved, the device has simple structure and is more convenient to use;
2. the utility model comprises a flapping mechanism, wherein a motor of the flapping mechanism drives a rotating shaft to rotate rapidly when working, and a flapping plate on the rotating shaft continuously flaps the passing fabric, so that not only can dust on the fabric be beaten away, the cleaning capability of the device is improved, but also the fabric can be expanded, and the situation that the fabrics are shrunk together is reduced;
3. the utility model discloses contain dust absorption mechanism, dust absorption mechanism's air exhauster work, air exhauster work makes the dust collection box in produce the negative pressure, under the effect of negative pressure for clean in the box, pat the dust that produces and be inhaled the dust collection box, is blockked under the effect of filter screen in the dust collection box and collects in the dust collection box, is favorable to the collection of dust, is convenient for improve operational environment's quality, and the dust on the dust absorption mechanism filter screen can be brushed by the third brush at second electric putter during operation, is favorable to the cleanness of filter screen.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive exercise.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a side view of the flapping mechanism of the present invention;
fig. 5 is a schematic view of the internal structure of the dust collecting box of the present invention.
In the figure: 1. the box, 2, beater mechanism, 3, first bearing roller mounting panel, 4, ask flitch, 5, stabilizer blade, 6, first erection column, 7, first brush, 8, second brush, 9, first electric putter, 10, air exhauster, 11, dust collection box, 12, second electric putter, 13, wind scoop, 14, ask the material roller, 15, second bearing roller mounting panel, 16, third brush, 17, filter screen, 18, first joint, 19, second joint, 20, gooseneck, 201, motor, 202, motor mounting panel, 203, second erection column, 204, clapper board, 205, pivot.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the embodiments described below are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Referring to fig. 1-5, a surface dust removing device for fabric processing and a using method thereof, includes a box body 1, a beating mechanism 2, a wiping mechanism and a dust suction mechanism, wherein the dust suction mechanism is installed on a top plate of the box body 1, the wiping mechanism is installed on the bottom surface of the top plate and the top surface of a bottom plate at one end of the box body 1, and the beating mechanism 2 is installed on the top surface of the bottom plate of the box body 1;
the flapping mechanism 2 comprises a motor 201, a motor mounting plate 202, a second mounting column 203, a flapping plate 204 and a rotating shaft 205, wherein the second mounting column 203 is vertically and fixedly connected to four corners of the bottom surface of the motor mounting plate 202, the bottom end of the second mounting column 203 is fixedly connected to the top surface of the bottom plate of the box body 1, the motor 201 is mounted on the top surface of the motor mounting plate 202, the output end of the motor 201 is connected with one end of the rotating shaft 205, and the outer wall of the rotating shaft 205 is provided with a plurality of flapping plates 204;
the wiping mechanism comprises a material supporting plate 4, first mounting columns 6, first brushes 7, second brushes 8 and first electric push rods 9, the first mounting columns 6 are vertically and fixedly connected with four corners of the bottom surface of the material supporting plate 4, the bottom ends of the first mounting columns 6 are fixedly connected with the top surface of the bottom plate of the box body 1, the first brushes 7 are mounted on the top surface of the material supporting plate 4, the first electric push rods 9 are vertically mounted on the top surface of the top plate of the box body 1, the second brushes 8 are horizontally mounted at the bottom ends of the first electric push rods 9, and the second brushes 8 are located right above the material supporting plate 4;
the dust absorption mechanism comprises an exhaust fan 10, a dust collection box 11, a second electric push rod 12, an air funnel 13, a third brush 16, a filter screen 17 and a gooseneck 20, an exhaust fan 10 and a dust collection box 11 are sequentially arranged on the top surface of the top plate of the box body 1, a filter screen 17 is clamped between the top plate and the bottom plate, a second electric push rod 12 is penetratingly mounted on a top plate of the dust collection box 11, a third brush 16 is mounted at the bottom end of the second electric push rod 12, the bristles of the third brush 16 contact with one side of the filter screen 17, a gooseneck 20 is arranged on the top plate of the box body 1 in a penetrating way, the bottom end of the gooseneck 20 is provided with the wind scoop 13, the two corresponding side plates of the dust collection box 11 are respectively provided with a first joint 18 and a second joint 19 in a penetrating way, one end of the first joint 18 and one end of the second joint 19 are respectively connected with the input end of the exhaust fan 10 and the top end of the gooseneck 20.
And fabric discharge ports are formed in the two corresponding side plates of the box body 1 and are subjected to chamfering treatment.
The inner wall and the outer wall of box 1 all spray and have corrosion-resistant antistatic coating, stabilizer blade 5 is installed to four corners of 1 bottom plate bottom surface of box, the attached corrosion-resistant rubber pad of installing in bottom surface of stabilizer blade 5.
One side of the box body 1 is hinged with two oppositely-opened box doors, two sealing gaskets are arranged at the contact positions of the box doors and the box body 1, and an observation window is embedded in the box doors.
The top surface of the bottom plate of the box body 1 is vertically fixedly connected with two first carrier roller mounting plates 3 and two second carrier roller mounting plates 15 respectively, the top parts between the first carrier roller mounting plates 3 and the two second carrier roller mounting plates 15 are respectively rotatably provided with a material supporting roller 14, and the beating mechanism 2 is positioned between the first carrier roller mounting plates 3 and the second carrier roller mounting plates 15.
The lowest surface of the material supporting roller 14 at the top end of the second carrier roller mounting plate 15 and the highest surface of the material supporting roller 14 at the top end of the first carrier roller mounting plate 3 are located on the same horizontal line, and the outer wall of the material supporting roller 14 is subjected to polishing treatment.
Concave clamping pieces are symmetrically arranged on the bottom surface of the top plate of the dust collection box 11 and the top surface of the bottom plate, and the top and the bottom of the filter screen 17 are clamped in the concave clamping pieces of the top plate and the bottom plate of the dust collection box 11.
A door body is hinged to one side face of the dust collection box 11, and a sealing rubber strip is installed at the contact position of the door body and the dust collection box 11.
The contact part of the exhaust fan 10 and the box body 1 is provided with a shock absorption gasket, and the beating plate 204 is a soft rubber beating plate.
The use method of the surface dust removal device for fabric processing is obtained by the surface dust removal device for fabric processing, and comprises the following steps:
firstly, placing the fabric, namely introducing one end of the fabric into the box body 1 to enable the fabric to be positioned on the first brush 7, then penetrating through the bottom of the first carrier roller mounting plate 3, then penetrating through the top of the carrier roller 14, then leading out of the box body 1 and connecting the box body with external winding equipment;
secondly, dedusting the fabric, enabling an external winding mechanism to work, driving the fabric to move when the winding mechanism works, and meanwhile enabling a first electric push rod 9 of a wiping mechanism to descend until a second brush 8 is contacted with the surface of the fabric, wherein the first brush 7 and the second brush 8 can brush most of sundries, dust and the like on the passing fabric, and meanwhile a motor 201 of a beating mechanism 2 works, and the motor 201 drives a rotating shaft 205 to rotate rapidly when working, and at the moment, a beating plate 204 on the rotating shaft 205 continuously beats the passing fabric, so that not only can the dust on the fabric be beaten off, but also the fabric can be enabled to have expansibility, and the situation that the fabric is shrunk together is reduced;
thirdly, dust is collected, wherein the exhaust fan 10 of the dust collection mechanism works while the wiping mechanism and the beating mechanism 2 work, the exhaust fan 10 works to enable negative pressure to be generated in the dust collection box 11, dust generated by wiping and beating in the box body 1 is sucked into the dust collection box 11 under the action of the negative pressure, and is blocked and collected in the dust collection box 11 under the action of a filter screen 17 in the dust collection box 11;
fourthly, cleaning the filter screen 17, enabling the second electric push rod 12 to work through a control switch at regular time, driving the third brush 16 to move up and down when the second electric push rod 12 works, and brushing off dust adhered to the filter screen 17 in the moving process of the third brush 16, so that the filter screen 17 is cleaned.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.