CN212708452U - Continuous production line for bulletproof material - Google Patents
Continuous production line for bulletproof material Download PDFInfo
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- CN212708452U CN212708452U CN201922366500.8U CN201922366500U CN212708452U CN 212708452 U CN212708452 U CN 212708452U CN 201922366500 U CN201922366500 U CN 201922366500U CN 212708452 U CN212708452 U CN 212708452U
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Abstract
The utility model discloses a bulletproof material continuous production line, include: the yarn frame is arranged at the foremost end, the yarn dividing frame is arranged at the rear end of the yarn frame, the frame is arranged at the rear end of the yarn dividing frame, a first tensioner and a second tensioner are arranged at the front end of the frame respectively, a wire reed is arranged on the frame between the first tensioner and the second tensioner, a front traction device is arranged on the frame at the rear end of the second tensioner, a wire laying roller device is arranged on the frame at the rear end of the front traction device, a glue applying roller device is arranged on the frame at the rear end of the wire laying roller device, a film releasing roller mounting frame and a composite guide roller are arranged on the frame at the rear end of the glue applying roller device, a film releasing roller is arranged at the upper end of the film releasing roller mounting frame, and a PE film guide roller, a film dividing roller and a silica gel strip opening roller are sequentially arranged on the film releasing roller mounting frame at the lower end of the film releasing roller.
Description
Technical Field
The utility model relates to a combined material field especially relates to a bulletproof material continuous production line.
Background
Bulletproof materials are generally formed by compounding fibers and PE films, have excellent performances of soft hand feeling, low density, abrasion resistance, impact resistance, strong cutting toughness and the like, and are widely applied to the fields of soft bulletproof clothes, light bulletproof helmets, light bulletproof armor plates, stab and cutting prevention clothing linings and special public anti-riot facilities. In the drying process of the existing bulletproof material production equipment, the compounded bulletproof material directly and parallelly passes through the drying oven, so that the drying oven needs to be set to be long enough to ensure the drying effect of the bulletproof material, the occupied area is large, the bulletproof material has short retention time in the drying oven, the drying effect is not ideal, the later quality of the product is influenced, and the use requirement can not be well met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: provides a bulletproof material continuous production line with good drying effect.
In order to solve the technical problem, the utility model discloses a technical scheme is: a continuous production line for ballistic materials comprising: the automatic film spreading device comprises a creel arranged at the foremost end, a yarn dividing frame arranged at the rear end of the creel, a rack arranged at the rear end of the yarn dividing frame, a first tensioner and a second tensioner which are respectively arranged at the front end of the rack, a yarn reed arranged on the rack between the first tensioner and the second tensioner, a front traction device arranged on the rack at the rear end of the second tensioner, a yarn spreading roller device arranged on the rack at the rear end of the front traction device, a glue applying roller device arranged on the rack at the rear end of the yarn spreading roller device, a film releasing roller mounting rack and a composite guide roller arranged on the rack at the rear end of the glue applying roller device, a film releasing roller arranged at the upper end of the film releasing roller mounting rack, a PE film guide roller, a film dividing roller and a silica gel strip opening roller arranged on the film releasing roller mounting rack at the lower end of the film releasing roller in sequence, a composite roller set arranged on the rack at the rear end of the composite guide roller, a drying oven is arranged on a rack at the rear end of the composite roller set, a front guide roller is arranged at the front end of the drying oven, a rear guide roller is arranged at the rear end of the drying oven, a plurality of wave trough roller sets and wave crest roller sets are arranged in the drying oven in a side-by-side up-down staggered manner, each wave trough roller set comprises a plurality of wave trough rollers rotatably arranged on the drying oven, each wave crest roller set comprises a plurality of wave crest rollers rotatably arranged on the drying oven, the wave crest rollers and the wave trough rollers are arranged in a front-back staggered manner, a feeding roller is rotatably arranged in the drying oven at the front end of the wave trough roller set at the bottommost part, a front transition roller is respectively rotatably arranged in the drying oven at the front end between two adjacent wave trough roller sets at the upper end of the wave trough roller set at the bottommost part, a discharge roller is rotatably arranged in the drying oven, the drying oven is characterized in that a plurality of air inlets are uniformly formed in one side of the drying oven and are connected with an air inlet main pipe, a plurality of air outlets are uniformly formed in the other side of the drying oven and are connected with a return air main pipe, a hot air circulating fan is arranged at the upper end of the drying oven, an air outlet of the hot air circulating fan is connected with the air inlet main pipe through an air outlet pipe, an air suction port of the hot air circulating fan is connected with the return air main pipe through an air suction pipe, temperature detectors are arranged on two sides of the upper end of the drying oven, a rear traction device is arranged on a rack at the rear end of the drying oven, and a central winding device is arranged on a rack at.
The utility model has the advantages that: according to the continuous production line for the bulletproof material, the multiple wave trough roller sets and the multiple wave crest roller sets are alternately arranged in the oven to spread the compounded bulletproof material into a multilayer wavy structure, so that the drying time of the bulletproof material in the oven can be greatly prolonged, the occupied area of the oven is reduced, the continuous production line is compact in structure and good in drying effect, can produce high-quality bulletproof material, meets the use requirements of soft bulletproof clothes, light bulletproof helmets, light bulletproof armor plates, stab-proof and cutting-proof clothing linings and special public anti-riot facilities, and increases the enterprise benefits.
Drawings
Fig. 1 is a schematic structural diagram of the continuous production line of the bulletproof material of the present invention.
Fig. 2 is a schematic top view of the oven of fig. 1.
In the figure: 1. a creel, 2, a yarn splitting frame, 3, a frame, 4, a first tension device, 5, a second tension device, 6, a silk reed, 7, a front traction device, 8, a silk spreading roller device, 9, a glue applying roller device, 10, a film placing roller mounting frame, 11, a composite guide roller, 12, a film placing roller, 13, a PE film guide roller, 14, a film splitting roller, 15, a silica gel strip expanding roller, 16, a composite roller set, 17, an oven, 18, a front guide roller, 19, a rear guide roller, 20, a trough roller set, 201, a trough roller, 21, a crest roller set, 211, a crest roller, 22, a feeding roller, 23, a front transition roller, 24, a discharging roller, 25, a rear transition roller, 26, an air inlet, 27, an air inlet main pipe, 28, an air outlet, 29, an air return main pipe, 30, a hot air circulating fan, 31, an air outlet pipe, 32, an air exhaust pipe, 33, a temperature detector, 34, a rear traction device, 35 and a central winding device, 36. PE fiber, 37, PE film, 38, ballistic material.
Detailed Description
The following detailed description of the present invention will be made in conjunction with the accompanying drawings and specific embodiments.
As shown in fig. 1 and 2, the continuous production line of bulletproof materials comprises: the film spreading and guiding device is characterized in that the yarn frame 1 is arranged at the foremost end, the yarn dividing frame 2 arranged at the rear end of the yarn frame 1 is arranged, the machine frame 3 arranged at the rear end of the yarn dividing frame 2 is provided with a first tensioner 4 and a second tensioner 5 at the front end of the machine frame 3 respectively, a yarn reed 6 is arranged on the machine frame 3 between the first tensioner 4 and the second tensioner 5, a front traction device 7 is arranged on the machine frame 3 at the rear end of the second tensioner 5, a yarn spreading roller device 8 is arranged on the machine frame 3 at the rear end of the front traction device 7, a rubber roller feeding device 9 is arranged on the machine frame 3 at the rear end of the yarn spreading roller device 8, a film releasing roller mounting frame 10 and a composite guide roller 11 are arranged on the machine frame 3 at the rear end of the rubber roller feeding device 9, a film releasing roller 12 is arranged at the upper end of the film releasing roller mounting frame 10, and a PE film releasing guide roller 13, a PE film releasing roller 13 and a composite guide roller 11, The film separating device comprises a film separating roller 14 and a silica gel strip scutching roller 15, a composite roller set 16 is arranged on a rack 3 at the rear end of a composite guide roller 11, an oven 17 is arranged on the rack 3 at the rear end of the composite roller set 16, a front guide roller 18 is arranged at the front end of the oven 17, a rear guide roller 19 is arranged at the rear end of the oven 17, a plurality of trough roller sets 20 and a plurality of crest roller sets 21 are arranged in the oven 17 in a side-by-side up-and-down staggered manner, the trough roller set 20 comprises a plurality of trough rollers 201 rotatably arranged on the oven 17, the crest roller set 21 comprises a plurality of crest rollers 211 rotatably arranged on the oven 17, the crest rollers 211 and the trough rollers 201 are arranged in a front-and-back staggered manner, a feeding roller 22 is rotatably arranged in the oven 17 at the front end of the bottommost trough roller set 20, front transition rollers 23 are respectively rotatably arranged in the oven 17 at the front, a discharging roller 24 is rotatably arranged in the oven 17 at the rear end of the topmost wave trough roller group 20, rear transition rollers 25 are respectively rotatably arranged in the oven 17 at the rear end between two adjacent wave trough roller groups 20 at the lower end of the topmost wave trough roller group 20, a plurality of air inlets 26 are uniformly arranged on one side of the oven 17, the air inlets 26 are connected with an air inlet main pipe 27, a plurality of air outlets 28 are uniformly arranged on the other side of the oven 17, the air outlets 28 are connected with an air return main pipe 29, a hot air circulating fan 30 is arranged at the upper end of the oven 17, an air outlet of the hot air circulating fan 30 is connected with the air inlet main pipe 27 through an air outlet pipe 31, an air suction port of the hot air circulating fan 30 is connected with the air return main pipe 29 through an air suction pipe 32, temperature detectors 33 are arranged on two sides of the upper end of the oven 17, and a rear traction, a central winding device 35 is arranged on the frame 3 at the rear end of the rear traction device 34.
When the bulletproof material continuous production line works, the PE fibers 36 on the creel 1 are divided into filaments by the filament dividing frame 2, then sequentially pass through the first tensioner 4, the filament reed 6 and the second tensioner 5 on the rack 3 to increase the tension, and then enter the filament paving roller device 8 for filament paving after being drawn by the front drawing device 7, and the PE fibers after filament paving enter the upper sizing roller device 9 for sizing; after a PE film 37 is subjected to film releasing by a film releasing roller 12 on a film releasing roller mounting frame 10, enters a film separating roller 14 through a PE film guide roller 13 for film separation, a silica gel strip scutching roller 15 scutches, then enters a composite roller set 16 together with a glued PE fiber 17 through a composite guide roller 11 for compounding, after compounding is completed, a bulletproof material 38 is formed and enters an oven 17, in the oven 17, the bulletproof material 38 sequentially enters a staggered wave trough roller set 20 and a wave crest roller set 21 from bottom to top after passing through a front guide roller 18 and a feed roller 22, the bulletproof material 38 is alternately folded into a wave-shaped structure by a plurality of wave trough rollers 201 and wave crest rollers 211 in the wave trough roller set 20 and the wave crest roller set 21, the bulletproof material 38 at the front end of two adjacent wave trough roller sets 20 above the wave trough roller set 20 at the bottom is turned over by a front transition roller 23, the bulletproof material 38 at the rear end of two adjacent wave trough roller sets 20 below the wave trough roller set 20 at the, the bulletproof material 38 forms a multi-layer wave-shaped structure at intervals in the oven 17 and then enters the rear traction device 34 from the discharge roller 24 and the rear guide roller 19, meanwhile, hot air is sent out from an air outlet by a hot air circulation fan 30 at the upper end of the oven 17 and sequentially passes through an air outlet pipe 31, an air inlet main pipe 27 and a plurality of air inlets 26 to enter the oven 17 to dry the multi-layer wave-shaped bulletproof material 38, the dried air sequentially flows back into the hot air circulation fan 30 from a plurality of air outlets 28, an air return main pipe 29 and an air exhaust pipe 32 to be circularly heated and utilized, the temperature detector 33 can detect the temperature in the oven 17, so that the hot air temperature of the hot air circulation fan 30 is adjusted, the constant temperature in the oven 17 is kept, and the dried bulletproof material 38 is pulled by the rear traction device 34 and then enters the central winding device.
According to the continuous production line for the bulletproof material, the multiple wave trough roller sets and the multiple wave crest roller sets are alternately arranged in the oven to spread the compounded bulletproof material into a multilayer wavy structure, so that the drying time of the bulletproof material in the oven can be greatly prolonged, the occupied area of the oven is reduced, the continuous production line is compact in structure and good in drying effect, can produce high-quality bulletproof material, meets the use requirements of soft bulletproof clothes, light bulletproof helmets, light bulletproof armor plates, stab-proof and cutting-proof clothing linings and special public anti-riot facilities, and increases the enterprise benefits.
Claims (1)
1. The continuous production line of the bulletproof material is characterized in that: the method comprises the following steps: the automatic film feeding device comprises a creel (1) arranged at the foremost end, a yarn dividing frame (2) arranged at the rear end of the creel (1), a rack (3) arranged at the rear end of the yarn dividing frame (2), a first tensioner (4) and a second tensioner (5) are respectively arranged at the front end of the rack (3), a yarn reed (6) is arranged on the rack (3) between the first tensioner (4) and the second tensioner (5), a front traction device (7) is arranged on the rack (3) at the rear end of the second tensioner (5), a yarn laying roller device (8) is arranged on the rack (3) at the rear end of the front traction device (7), a rubber feeding roller device (9) is arranged on the rack (3) at the rear end of the yarn laying roller device (8), a film releasing roller mounting rack (10) and a composite guide roller (11) are arranged on the rack (3) at the rear end of the rubber feeding roller device (9), the film releasing device is characterized in that a film releasing roller (12) is arranged at the upper end of the film releasing roller mounting frame (10), a PE film guide roller (13), a film separating roller (14) and a silica gel strip scutching roller (15) are sequentially arranged on the film releasing roller mounting frame (10) at the lower end of the film releasing roller (12), a composite roller set (16) is arranged on a rack (3) at the rear end of the composite guide roller (11), an oven (17) is arranged on the rack (3) at the rear end of the composite roller set (16), a front guide roller (18) is arranged at the front end of the oven (17), a rear guide roller (19) is arranged at the rear end of the oven (17), a plurality of trough roller sets (20) and a plurality of crest roller sets (21) are arranged in the oven (17) in an up-and-down staggered mode, each trough roller set (20) comprises a plurality of trough rollers (201) rotatably arranged on the oven (17), each crest roller set (21) comprises a plurality of crest rollers (211), the wave crest rollers (211) and the wave trough rollers (201) are arranged in a front-back staggered manner, a feeding roller (22) is rotationally arranged in an oven (17) at the front end of the bottommost wave trough roller set (20), a front transition roller (23) is rotationally arranged in the oven (17) at the front end between two adjacent wave trough roller sets (20) at the upper end of the bottommost wave trough roller set (20), a discharging roller (24) is rotationally arranged in the oven (17) at the rear end of the wave trough roller set (20) at the topmost part, a rear transition roller (25) is rotationally arranged in the oven (17) at the rear end between two adjacent wave trough roller sets (20) at the lower end of the topmost wave trough roller set (20), a plurality of air inlets (26) are uniformly arranged on one side of the oven (17), the air inlets (26) are connected with an air inlet main pipe (27), and a plurality of air outlets (28) are, the hot air circulating oven is characterized in that the air outlet (28) is connected with a return air main pipe (29), a hot air circulating fan (30) is arranged at the upper end of the oven (17), an air outlet of the hot air circulating fan (30) is connected with an air inlet main pipe (27) through an air outlet pipe (31), an air suction port of the hot air circulating fan (30) is connected with the return air main pipe (29) through an air suction pipe (32), temperature detectors (33) are arranged on two sides of the upper end of the oven (17), a rear traction device (34) is arranged on a rack (3) at the rear end of the oven (17), and a central winding device (35) is arranged on the rack (3) at the rear end of the rear traction device (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922366500.8U CN212708452U (en) | 2019-12-25 | 2019-12-25 | Continuous production line for bulletproof material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922366500.8U CN212708452U (en) | 2019-12-25 | 2019-12-25 | Continuous production line for bulletproof material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212708452U true CN212708452U (en) | 2021-03-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922366500.8U Active CN212708452U (en) | 2019-12-25 | 2019-12-25 | Continuous production line for bulletproof material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212708452U (en) |
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2019
- 2019-12-25 CN CN201922366500.8U patent/CN212708452U/en active Active
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