CN104120571A - Coating process of fabric flame-retardant coating layer - Google Patents

Coating process of fabric flame-retardant coating layer Download PDF

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Publication number
CN104120571A
CN104120571A CN201410345974.3A CN201410345974A CN104120571A CN 104120571 A CN104120571 A CN 104120571A CN 201410345974 A CN201410345974 A CN 201410345974A CN 104120571 A CN104120571 A CN 104120571A
Authority
CN
China
Prior art keywords
coating
fabric
glue
idler roller
fabrics
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410345974.3A
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Chinese (zh)
Other versions
CN104120571B (en
Inventor
杨文龙
顾浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Shengfa Textile Printing & Dyeing Co Ltd
Original Assignee
Zhejiang Shengfa Textile Printing & Dyeing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Zhejiang Shengfa Textile Printing & Dyeing Co Ltd filed Critical Zhejiang Shengfa Textile Printing & Dyeing Co Ltd
Priority to CN201410345974.3A priority Critical patent/CN104120571B/en
Priority to CN201510728708.3A priority patent/CN105420965B/en
Publication of CN104120571A publication Critical patent/CN104120571A/en
Application granted granted Critical
Publication of CN104120571B publication Critical patent/CN104120571B/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/12Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material by rubbing contact, e.g. with brushes or pads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/04Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/04Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
    • B05C11/048Scrapers, i.e. metering blades having their edge oriented in the upstream direction in order to provide a reverse angle of attack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated

Abstract

The invention discloses a coating process of a fabric flame-retardant coating layer. A flame-retardant coating layer is coated on one or all of the upper surface and the lower surface of a fabric, primer coating, middle glue coating and surface glue coating are sequentially performed on a coating layer coating device, and total middle glue is coated in a twice mode. During coating, the middle glue accounting for 2/3 of total dried glue is added during the first-time coating, and the middle glue accounting for 1/3 of total dried glue is added during the second-time coating. The total middle glue is coated in a twice mode, so that the glue quantity of adhesive tapes in the fabric can be effectively increased, the upper limit problem of the flame-retardant water-proof performance is effectively solved, and the flame-retardant water-proof performance can be improved by a high level.

Description

A kind of fabrics flame resistance coating coating process
Technical field
The invention belongs to textile technology field, relate in particular to fabrics flame resistance coating coating process.
Background technology
Existing fabrics flame resistance coating coating apparatus is when carrying out fire retardant glue coating, and general employing is first coated with primer, dries, and glue in coating, dries the device of coated face glue and process.General glue consumption is larger, and anti-flammability and water proofing property are better.Although but existing fabrics flame resistance coating coating apparatus also can make fabric have anti-flammability and water proofing property, its anti-flammability and water proofing property are along with the increase of glue consumption exists limiting value.After the value of reaching capacity, even if increase glue consumption, fire-resistant waterproof performance also no longer improves again, and fire-resistant waterproof performance now does not often reach GB specified standard.
Summary of the invention
Technical problem to be solved by this invention is just to provide a kind of fabrics flame resistance coating coating process, guarantees the fire-resistant waterproof performance of flame retardant coating.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: a kind of fabrics flame resistance coating coating process, fabric upper surface and lower surface select one or all carry out flame retardant coating coating, fabric enters coating apparatus for coating by unwinding device release by tensioning apparatus control tension force and carries out coating coating, and then cooling by wrap-up rolling by cooling device, on coating apparatus for coating, carry out successively primer coating, middle glue coating and the coating of face glue, described fabric comprises upper and lower two-layer fabrics tissue, between upper and lower two-layer fabrics tissue, weaving has muscle yarn, muscle yarn is integrated upper and lower two-layer fabrics tissue-welding, described upper and lower two-layer fabrics tissue and muscle yarn are by macromolecule polymeric material manufacture, middle glue total amount is divided into twice to be coated with, when coating, the middle glue that adds 2/3 dry glue total amount while being coated with for the first time, the middle glue that adds for the second time 1/3 dry glue total amount.
Preferably, described tensioning apparatus comprises that three are the idler rollers that " product " font is arranged, and fabric is laid out by the 3rd idler roller top of lower right side from the second idler roller bottom of the first Rao Xiajing lower-left, idler roller top side of upside after being emitted by unwinding device again.
Preferably, described the 3rd idler roller place is provided with the tension pick-up that detects fabric tension, described the first idler roller and the second idler roller are by a Frequency Converter Control rotating speed, and frequency converter receives tension pick-up signal and according to Tensity size, adjusts the rotating speed size of the first idler roller and the second idler roller.
Preferably, described muscle yarn be diameter than the thick yarn of yarn in upper and lower two-layer fabrics tissue, warp thread, weft yarn interlacing inweave upper layer of fabric tissue and layer fabric organization internal in described muscle yarn and upper and lower two-layer fabrics tissue.
Preferably, described macromolecule polymeric material is terylene, polyamide fibre, polypropylene fibre, acrylic or glass.
Preferably, the blade thickness adopting when primer is coated with is 6mm.
The present invention, in order further to improve the fire-resistant waterproof performance of fabric, first, is divided into twice by middle glue total amount and is coated with, when coating, the middle glue that adds approximately 2/3 dry glue total amount while being coated with for the first time, adds the middle glue of approximately 1/3 dry glue total amount for the second time, can effectively improve adhesive tape glue amount in fabric.Secondly, the thickness of scraper while having improved primer coating, conventional flame retardant coating blade thickness is 3mm, in the present invention, fire-retardant blade thickness is increased to 6mm, when evidence blade thickness increases rear frictioning, saturating slurry amount increases, therefore the spread of primer improves, is conducive to improve follow-up middle glue spread.
To sum up, the present invention is by the improvement of technique scheme, realized the object that increases glue and face glue total amount in flame retardant coating primer, efficiently solves the problem of fire-resistant waterproof UPS upper performance score, fire-resistant waterproof performance can be promoted to a class again, reach the flame-retardant standard of GB regulation.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the invention will be further described:
Fig. 1 is agent structure schematic diagram of the present invention;
Fig. 2 is the structural representation of drying unit;
Fig. 3 is the distributed architecture schematic diagram of heating tube;
Fig. 4 is the structural representation of unwinding device and tensioning apparatus;
Fig. 5 is the structural representation of wrap-up and cooling device;
Fig. 6 is fabric construction schematic diagram.
The specific embodiment
Below in conjunction with Fig. 1 to Fig. 6, illustrate embodiments of the invention.
A kind of fabrics flame resistance coating coating apparatus as shown in Figures 1 to 5, comprise the fabric conveying device 1 of carrying fabric, at fabric, carry fabric device front side to be provided with successively unwinding device 4 and tensioning apparatus 5, at fabric conveying device rear side, be provided with successively cooling device 7 and wrap-up 8, on fabric conveying device fabric throughput direction, be provided with the coating apparatus for coating that carries out flame retardant coating coating.Fabric conveying device 1 comprises that fabric 11 is carried by conveying roller 12 along several conveying rollers 12 that arrange on fabric throughput direction.
Fabric 12 enters coating apparatus for coating by unwinding device 4 releases by tensioning apparatus 5 control tension force and carries out coating coating, and then cooling by wrap-up 8 rollings by cooling device 7.
As shown in Figure 1, on fabric throughput direction, be provided with successively primer apparatus for coating, middle gum coating apparatus and face gum coating apparatus, between described primer apparatus for coating and middle gum coating apparatus and between middle gum coating apparatus and face gum coating apparatus, be provided with drying unit 3, described primer apparatus for coating, middle gum coating apparatus and face gum coating apparatus form by the coating coater unit 2 of forming to glue groove 21 and scraper 22, the described glue groove 21 of giving is located at scraper 22 front sides, described glue groove 21 lower ends of giving are provided with lower Jiao Kou, between described lower Jiao Kou and scraper 22, leave and be convenient to the lower glue-line gap that glue flows out, described primer apparatus for coating and face gum coating apparatus are equipped with one group of coating coater unit 2, described middle gum coating apparatus sets gradually two groups of coating coater units 2 along throughput direction.Wherein, the thickness of described scraper 22 is 6mm.
Middle glue total amount is divided into twice and is coated with, when coating, while being coated with for the first time, add the middle glue of approximately 2/3 dry glue total amount, add for the second time the middle glue of approximately 1/3 dry glue total amount, can effectively improve adhesive tape glue amount in fabric.
Conventional flame retardant coating blade thickness is 3mm, in the present invention, fire-retardant blade thickness is increased to 6mm, and when evidence blade thickness increases rear frictioning, saturating slurry amount increases, therefore the spread of primer improves, is conducive to improve follow-up middle glue spread.
As shown in Figures 2 and 3, described drying unit 3 comprises drying baker 30, the inner chamber of described drying baker is divided into two-layer up and down by mesh plate, wherein lower floor's chamber is heating chamber 31, upper strata chamber is drying cavity 32, in described heating chamber, be provided with heater, described heater comprises the heating thorax 311 of being located at both sides, heating chamber front and back, in described heating thorax 311, be provided with heating wire, in described heating chamber, front and rear row is shown row's heating tube 312, between described heating tube 312, by tube connector 314, be communicated with, stagger in two adjacent tube connector 314 left and right of front and back, between two adjacent heating tubes 312, be provided with dowel 315.The heating tube of both sides, front and back is communicated with corresponding heating thorax 311, and described fabric conveying device is through drying cavity, and described drying cavity front side is provided with fabric entrance, and described drying cavity rear side is provided with fabric outlet.The clamper 321 that the corresponding fabric entrance in described drying cavity 32 both sides, front and back and fabric outlet are provided with clamping fabric is to guarantee grain cross tension force.Described heating chamber 31 both sides, front and back all arrange air blast 313 to heating chamber air blast, and described drying cavity top is provided with fan to drying cavity 32 blowings.Described drying cavity 32 tops are provided with dehydrating unit 33, in described drying cavity, are provided with temperature sensor, the heating power of described temperature sensor FEEDBACK CONTROL heating wire.
Heating thorax 311 adds thermogenetic heat successively by heating tube 312, make the interior air heat of heating chamber 31, and air blast 313 fully flows hot blast and flows to drying cavity 32 to heating chamber 31 air blast, the fan at drying cavity 32 tops has also been strengthened flowing of hot-air, meanwhile fabric is finally gone out from fabric outlet through drying cavity 32 after being come in by fabric entrance again, make fabric fully contact and be dried with hot-air in course of conveying, dehydrating unit 33 wherein can be got rid of the moisture producing in drying course, and by the FEEDBACK CONTROL of temperature sensor, the heating power of heating wire changes, make the interior temperature of drying cavity 32 remain appropriateness, be conducive to improve dries quantity, certainly be also conducive to save the energy.
As shown in Figure 4, described tensioning apparatus 5 comprises that three are the idler rollers that " product " font is arranged, and fabric is laid out by the 3rd idler roller 53 tops of lower right side from the second idler roller 52 bottoms of the first idler roller 51 Rao Xiajing lower-left, top sides of upside after being emitted by unwinding device again.Described the 3rd idler roller 53 places are provided with the tension pick-up 54 that detects fabric tension, described the first idler roller and the second idler roller are by a Frequency Converter Control rotating speed, and frequency converter receives tension pick-up signal and according to Tensity size, adjusts the rotating speed size of the first idler roller 51 and the second idler roller 52.
Tension pick-up 54 and corresponding frequency-variable controller are installed in the present invention additional on tensioning apparatus 5, make the speed of idler roller according to the tension value of setting and the relatively rear adjusting automatically of actual tension value, make to remain in process the uniformity of tension force, guaranteed uniformity and the uniformity of product.(fabric easily causes modification in high temperature process process, and modification after cooling and shaping, become irrecoverable, therefore to guarantee can not be excessive in process distortion).
As shown in Figure 5, be also provided with embossing device 6, described embossing device comprises that an initiative compression roller 61 and is by dynamic pressure roller 62.Embossing device 6 can extrude pattern on fabric, and embossing compares stamp environmental protection more, and described cooling device 7 comprises several chill rolls being arranged in parallel successively 71, and fabric is walked around successively chill roll and carried out cooling.
As shown in Figure 6, fabric 11 wherein comprises upper and lower two-layer fabrics tissue, between upper layer of fabric tissue 111 and layer fabric tissue 112, weaving has muscle yarn 113, muscle yarn is integrated upper and lower two-layer fabrics tissue-welding, described upper and lower two-layer fabrics tissue and muscle yarn are by macromolecule polymeric material manufacture, described muscle yarn be diameter than the thick yarn of yarn in upper and lower two-layer fabrics tissue, warp thread, weft yarn interlacing inweave upper layer of fabric tissue and layer fabric organization internal in described muscle yarn and upper and lower two-layer fabrics tissue.Described macromolecule polymeric material is terylene, polyamide fibre, polypropylene fibre, acrylic or glass.Between two-layer fabric tissue, weaving muscle warp thread connects, guaranteed that all muscle are identical through interlacing point force structure, make basic fabric tissue there is higher intensity, therefore applicable to multiple high-intensity use occasion, especially under the environment of fire resistant flame retardant, use.

Claims (6)

1. a fabrics flame resistance coating coating process, fabric upper surface and lower surface select one or all carry out flame retardant coating coating, fabric enters coating apparatus for coating by unwinding device release by tensioning apparatus control tension force and carries out coating coating, and then cooling by wrap-up rolling by cooling device, on coating apparatus for coating, carry out successively primer coating, middle glue coating and the coating of face glue, it is characterized in that: described fabric comprises upper and lower two-layer fabrics tissue, between upper and lower two-layer fabrics tissue, weaving has muscle yarn, muscle yarn is integrated upper and lower two-layer fabrics tissue-welding, described upper and lower two-layer fabrics tissue and muscle yarn are by macromolecule polymeric material manufacture, middle glue total amount is divided into twice to be coated with, when coating, the middle glue that adds 2/3 dry glue total amount while being coated with for the first time, the middle glue that adds for the second time 1/3 dry glue total amount.
2. a kind of fabrics flame resistance coating coating process according to claim 1, it is characterized in that: described tensioning apparatus comprises that three are the idler rollers that " product " font is arranged, fabric is laid out by the 3rd idler roller top of lower right side from the second idler roller bottom of the first Rao Xiajing lower-left, idler roller top side of upside after being emitted by unwinding device again.
3. a kind of fabrics flame resistance coating coating process according to claim 2, it is characterized in that: described the 3rd idler roller place is provided with the tension pick-up that detects fabric tension, described the first idler roller and the second idler roller are by a Frequency Converter Control rotating speed, and frequency converter receives tension pick-up signal and according to Tensity size, adjusts the rotating speed size of the first idler roller and the second idler roller.
4. a kind of fabrics flame resistance coating coating process according to claim 1, it is characterized in that: described muscle yarn be diameter than the thick yarn of yarn in upper and lower two-layer fabrics tissue, warp thread, weft yarn interlacing inweave upper layer of fabric tissue and layer fabric organization internal in described muscle yarn and upper and lower two-layer fabrics tissue.
5. a kind of fabrics flame resistance coating coating process according to claim 4, is characterized in that: described macromolecule polymeric material is terylene, polyamide fibre, polypropylene fibre, acrylic or glass.
6. a kind of fabrics flame resistance coating coating process according to claim 1, is characterized in that: the blade thickness adopting when primer is coated with is 6mm.
CN201410345974.3A 2014-07-21 2014-07-21 A kind of fabrics flame resistance coat application process Active CN104120571B (en)

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CN201510728708.3A CN105420965B (en) 2014-07-21 2014-07-21 A kind of fabrics flame resistance coating coating method

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Cited By (7)

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CN105231789A (en) * 2015-09-29 2016-01-13 杭州华辰植绒股份有限公司 Production line of light-reflective, breathable and sunshade cloth for windows
CN105231790A (en) * 2015-09-29 2016-01-13 杭州华辰植绒股份有限公司 Production line of light-reflective breathable sunshade cloth for windows
CN107282374A (en) * 2017-08-16 2017-10-24 湖州荣能达燃料贸易有限公司 A kind of efficient applicator system of yarn fabric flame-retardant layer
CN107377303A (en) * 2017-08-16 2017-11-24 湖州荣能达燃料贸易有限公司 A kind of yarn fabric flame-retardant layer primer application device
CN107398410A (en) * 2017-08-16 2017-11-28 湖州荣能达燃料贸易有限公司 A kind of efficient application process flow of yarn fabric flame-retardant layer
CN109023976A (en) * 2018-09-28 2018-12-18 江苏瑞康安全装备有限公司 A kind of preparation method of luggage case fabric
CN113882162A (en) * 2021-10-14 2022-01-04 南通全技纺织涂层有限公司 Back seepage prevention mechanism in functional fabric processing process

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105231789A (en) * 2015-09-29 2016-01-13 杭州华辰植绒股份有限公司 Production line of light-reflective, breathable and sunshade cloth for windows
CN105231790A (en) * 2015-09-29 2016-01-13 杭州华辰植绒股份有限公司 Production line of light-reflective breathable sunshade cloth for windows
CN105231789B (en) * 2015-09-29 2019-03-22 浙江华辰新材股份有限公司 A kind of reflective ventilative puggaree production line of window
CN107282374A (en) * 2017-08-16 2017-10-24 湖州荣能达燃料贸易有限公司 A kind of efficient applicator system of yarn fabric flame-retardant layer
CN107377303A (en) * 2017-08-16 2017-11-24 湖州荣能达燃料贸易有限公司 A kind of yarn fabric flame-retardant layer primer application device
CN107398410A (en) * 2017-08-16 2017-11-28 湖州荣能达燃料贸易有限公司 A kind of efficient application process flow of yarn fabric flame-retardant layer
CN109023976A (en) * 2018-09-28 2018-12-18 江苏瑞康安全装备有限公司 A kind of preparation method of luggage case fabric
CN113882162A (en) * 2021-10-14 2022-01-04 南通全技纺织涂层有限公司 Back seepage prevention mechanism in functional fabric processing process
CN113882162B (en) * 2021-10-14 2023-07-04 南通全技纺织涂层有限公司 Back seepage preventing mechanism in functional fabric processing process

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CN104120571B (en) 2016-04-20
CN105420965A (en) 2016-03-23

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Denomination of invention: A coating process of flame retardant coating on fabric

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