CN212682413U

CN212682413U - Rotary type wear-resistant steel ball casting equipment

Info

Publication number: CN212682413U
Application number: CN202021500918.XU
Authority: CN
Inventors: 宁楚亮; 宁佐明; 李双江
Original assignee: Yunnan Lingfeng Machinery Manufacturing Co ltd
Current assignee: Yunnan Lingfeng Machinery Manufacturing Co ltd
Priority date: 2020-07-28
Filing date: 2020-07-28
Publication date: 2021-03-12
Anticipated expiration: 2030-07-28

Abstract

The utility model discloses a rotary type wear-resistant steel ball casting device, which belongs to the technical field of wear-resistant steel ball casting, and comprises a device shell, wherein both sides of the inner cavity of the device shell are fixedly connected with a die box body, the top and the bottom of one side adjacent to the die box body are fixedly connected with transverse plates, and the top of the transverse plates is fixedly connected with a motor; the utility model discloses the motor that is equipped with drives the plectane and rotates, in plectane pivoted, can drive row material pipe and rotate, the rethread is arranged the intercommunication of material pipe and first company pipe and second company pipe, it is rotatory to drive the pipe, the outside metallic solution pipeline of external union coupling of rethread and water, can pour into the inner chamber of pipe into water and metallic solution, the setting of rethread first solenoid valve and second solenoid valve, can pour into the inner chamber of mould box and the inside of last casting mould into respectively with water and metallic solution, realize automatic pouring into metallic solution and water-cooling, do not need artifical manual operation.

Description

Rotary type wear-resistant steel ball casting equipment

Technical Field

The utility model relates to a wear-resisting steel ball casting technical field specifically is a wear-resisting steel ball casting equipment of rotation type.

Background

The wear-resistant steel ball is also called as a wear-resistant medium for a grinder, is a consumable product, is mainly used for grinding materials to enable the materials to be ground more finely so as to reach the use standard, is mainly used in the fields of mines, power plants, cement plants, steel plants, silica sand plants, coal chemical industry and the like, and consists of a lower die and an upper die;

in the traditional casting process, a worker firstly pours metal solution into a casting mould and then manually injects water for water cooling, so that the labor intensity of the worker is increased and the time is wasted, and therefore, the rotary type wear-resistant steel ball casting equipment is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a wear-resisting steel ball casting equipment of rotation type to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the rotary type wear-resistant steel ball casting equipment comprises an equipment shell, wherein both sides of an inner cavity of the equipment shell are fixedly connected with mould box bodies, both the top and the bottom of one side, adjacent to the two mould box bodies, of each mould box body are fixedly connected with transverse plates, the top of each transverse plate is fixedly connected with a motor, the top of each motor is fixedly connected with a circular plate, the periphery of each circular plate is fixedly connected with a material discharge pipe, the top of each circular plate is provided with a circular pipe, both sides of each circular pipe are communicated with first connecting pipes, one ends, far away from the circular pipes, of the first connecting pipes are communicated with the material discharge pipes, both the front side and the rear side of each circular pipe are communicated with second connecting pipes, one ends, far away from the circular pipes, of the second connecting pipes are communicated with the material discharge pipes, the surfaces of the first connecting pipes are provided with first electromagnetic valves, the surfaces, the bottom of the sleeve is rotatably communicated with a vertical pipe, the bottom of the vertical pipe is communicated with the top of a circular pipe, the top of the sleeve is rotatably communicated with an external pipe, water pumps are mounted at the bottoms of the two transverse plates, the water inlet ends of the water pumps extend to the bottom of an inner cavity of the equipment shell, the water outlet ends of the water pumps are communicated with a circulating water pipe, one end of the circulating water pipe, far away from the water pumps, penetrates through the equipment shell and is communicated with the right side of the external pipe, a lower casting mold is arranged at the bottom of the inner cavity of the mold shell, a first casting hole is formed in the top of the lower casting mold, an auxiliary casting mold is connected with the top of the lower casting mold in a clamping manner, an upper auxiliary casting hole is formed in the top of the auxiliary casting mold, a lower auxiliary casting hole is formed in the bottom of the auxiliary casting mold in a clamping manner, an, go up the top intercommunication of casting mould and have solution pipe, one side at mould box top is provided with the funnel, the bottom intercommunication of funnel has the shunt tubes, the inner chamber that the mould box was run through and extended to the mould box in the bottom of shunt tubes, one side intercommunication that the shunt tubes is located mould box inner chamber has the return bend, the one end intercommunication that the shunt tubes was kept away from to the return bend has the hose, hose and solution pipe intercommunication.

Preferably, the surface mounting of return bend has the third solenoid valve, the surface of shunt tubes just is located the bottom of return bend and installs the fourth solenoid valve.

Preferably, the left side of the equipment shell is provided with a PLC controller, and an electrical output end of the PLC controller is electrically connected with electrical input ends of the motor, the first electromagnetic valve, the second electromagnetic valve, the water pump, the third electromagnetic valve and the fourth electromagnetic valve through wires respectively.

Preferably, the bottom of the left side of the equipment shell is communicated with a drain pipe, and the top of the drain pipe is provided with a valve.

Preferably, a plurality of fluid pipes are communicated between the upper auxiliary casting hole and the lower auxiliary casting hole, and a transverse pipe is communicated between the plurality of fluid pipes.

Preferably, the front surface of the mold box body is rotatably connected with a sealing door through a hinge, and the surface of the sealing door is fixedly connected with a first handle.

Preferably, the two sides of the front surface of the equipment shell are rotatably connected with movable doors through hinges, and the surfaces of the two movable doors are fixedly connected with second handles.

Compared with the prior art, the beneficial effects of the utility model are that:

one, the utility model discloses the motor that is equipped with drives the plectane and rotates, when the plectane rotates, can drive row material pipe and rotate, the intercommunication of rethread row material pipe and first connecting pipe and second connecting pipe, it rotates to drive the pipe, rethread external pipe connects outside metallic solution pipeline and water, can pour water and metallic solution into the inner chamber of pipe, the setting of rethread first solenoid valve and second solenoid valve, can pour water and metallic solution into the inner chamber of mould box and the inside of upper casting mould respectively, realize automatic injection metallic solution and water-cooling, do not need manual operation, solve in traditional casting technology, the workman pours metallic solution into the casting mould earlier, manual water injection again carries out the water-cooling, this kind of mode not only leads to workman's intensity of labour to increase, and the problem of waste time;

two, the utility model discloses a setting of funnel can receive row's material pipe exhaust molten metal and water, setting through return bend and hose, can pour into molten metal into the inside of casting mould, make wear-resisting steel ball, the fourth solenoid valve can pour water into the inner chamber of mould box, carry out the water-cooling to the inside wear-resisting steel ball of last casting mould, and the water pump that is equipped with can absorb the water of equipment shell inner chamber bottom, pour into the inner chamber of external tapping again with water through circulating pipe and external tapping's intercommunication, recycle water, the extravagant condition of water resource is avoided appearing.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic sectional view of the present invention;

fig. 3 is a schematic top view of the circular plate of the present invention;

FIG. 4 is an enlarged schematic view of the area A in FIG. 2 according to the present invention;

FIG. 5 is a schematic structural view of an upper casting mold of the present invention;

fig. 6 is a schematic structural view of the sealing door of the present invention.

In the figure: 1. an equipment housing; 2. a mold box body; 3. a transverse plate; 4. a motor; 5. a circular plate; 6. a discharge pipe; 7. a circular tube; 8. a first connecting pipe; 9. a second connecting pipe; 10. a first solenoid valve; 11. a second solenoid valve; 12. a sleeve; 13. a vertical tube; 14. an external connection pipe; 15. a water pump; 16. a circulating water pipe; 17. a lower casting mold; 18. a first casting hole; 19. auxiliary casting of the mould; 20. upper auxiliary casting holes; 21. lower auxiliary casting holes; 22. an upper casting mould; 23. a second casting hole; 24. a funnel; 25. a shunt tube; 26. bending the pipe; 27. a hose; 28. a third electromagnetic valve; 29. a fourth solenoid valve; 30. a solution tube; 31. a PLC controller; 32. a drain pipe; 33. a fluid pipe; 34. a sealing door; 35. a first handle; 36. a movable door; 37. a second handle.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the present invention provides a technical solution: a rotary type wear-resistant steel ball casting device comprises a device shell 1, wherein two sides of an inner cavity of the device shell 1 are fixedly connected with die box bodies 2, the tops and the bottoms of adjacent sides of the two die box bodies 2 are fixedly connected with transverse plates 3, the tops of the two transverse plates 3 are fixedly connected with motors 4, the tops of the motors 4 are fixedly connected with circular plates 5, the peripheries of the circular plates 5 are fixedly connected with discharge pipes 6, the tops of the circular plates 5 are provided with circular pipes 7, two sides of the circular pipes 7 are communicated with first connecting pipes 8, one ends, far away from the circular pipes 7, of the first connecting pipes 8 are communicated with the discharge pipes 6, the front sides and the rear sides of the circular pipes 7 are communicated with second connecting pipes 9, one ends, far away from the circular pipes 7, of the second connecting pipes 9 are communicated with the discharge pipes 6, the surfaces of the first connecting pipes 8 are provided with first electromagnetic valves 10, the surfaces of the second connecting pipes 9 are provided, the bottom of the sleeve 12 is rotatably communicated with a vertical pipe 13, the bottom of the vertical pipe 13 is communicated with the top of the circular pipe 7, the top of the sleeve 12 is rotatably communicated with an external connecting pipe 14, water pumps 15 are mounted at the bottoms of the two transverse plates 3, the water inlet ends of the water pumps 15 extend to the bottom of the inner cavity of the equipment shell 1, the water outlet ends of the water pumps 15 are communicated with a circulating water pipe 16, one end, away from the water pumps 15, of the circulating water pipe 16 penetrates through the equipment shell 1 and is communicated with the right side of the external connecting pipe 14, a lower casting mold 17 is arranged at the bottom of the inner cavity of the mold box body 2, a first casting hole 18 is formed at the top of the lower casting mold 17, an auxiliary casting mold 19 is clamped and connected at the top of the lower casting mold 17, an upper auxiliary casting hole 20 is formed at the top of the auxiliary casting mold 19, a lower auxiliary casting hole 21 is formed at the bottom of the auxiliary casting mold 19, go up casting mould 22's top intercommunication and have solution pipe 30, one side at mould box 2 top is provided with funnel 24, and funnel 24's bottom intercommunication has shunt tubes 25, and mould box 2 is run through and the inner chamber that extends to mould box 2 in shunt tubes 25's bottom, and one side intercommunication that shunt tubes 25 is located mould box 2 inner chamber has return bend 26, and the one end intercommunication that shunt tubes 25 was kept away from to return bend 26 has hose 27, and hose 27 communicates with solution pipe 30.

Referring to fig. 4, a third electromagnetic valve 28 is installed on the surface of the elbow 26, and a fourth electromagnetic valve 29 is installed on the surface of the shunt pipe 25 and at the bottom of the elbow 26, so that water and the metal solution can be separated, the metal solution is prevented from being discharged into the inner cavity of the mold box 2 through the shunt pipe 25 to cause resource waste, and the water is prevented from entering the upper casting mold 22 through the elbow 26 to affect the manufacturing accuracy of the wear-resistant steel ball;

referring to fig. 1, a PLC controller 31 is installed on the left side of an apparatus housing 1, an electrical output end of the PLC controller 31 is electrically connected to electrical input ends of a motor 4, a first electromagnetic valve 10, a second electromagnetic valve 11, a water pump 15, a third electromagnetic valve 28 and a fourth electromagnetic valve 29 through wires, and the work of each electrical element can be adjusted through setting of the PLC controller 31 itself, so that manual operation by a worker is not required, and the labor intensity of the worker is reduced;

referring to fig. 2, the bottom of the left side of the equipment housing 1 is communicated with a drain pipe 32, and a valve is arranged at the top of the drain pipe 32, so that water at the bottom of the inner cavity of the equipment housing 1 can be discharged after being used for a period of time, and the phenomenon that the water pump 15 is blocked by excessive impurities in the water or the normal operation of the water pump 15 is influenced is avoided;

referring to fig. 5, a plurality of fluid pipes 33 are communicated between the upper auxiliary casting hole 20 and the lower auxiliary casting hole 21, and a horizontal pipe is communicated between the fluid pipes 33, so that the metal solution can be automatically injected when entering the interior of the upper casting mold 22;

referring to fig. 6, the front surface of the mold box 2 is rotatably connected with a sealing door 34 through a hinge, the surface of the sealing door 34 is fixedly connected with a first handle 35, so that a worker can conveniently take wear-resistant steel balls, and water can automatically flow into the bottom of the inner cavity of the equipment shell 1 when the sealing door 34 is opened;

referring to fig. 1, the two sides of the front surface of the device housing 1 are rotatably connected with the movable doors 36 through hinges, and the surfaces of the two movable doors 36 are fixedly connected with the second handles 37, so that the device housing 1 can be conveniently opened by a worker, the internal parts of the device housing 1 can be conveniently overhauled, and water can be injected into the inner cavity of the device housing 1 through the opening of the second handles 37.

When in use, the utility model is provided with a motor 4 which drives a circular plate 5 to rotate, the circular plate 5 can drive a discharging pipe 6 to rotate when rotating, then the discharging pipe 6 is communicated with a first connecting pipe 8 and a second connecting pipe 9 to drive a circular pipe 7 to rotate, then an external metal solution pipeline and water are connected through an external connecting pipe 14, water and metal solution can be injected into the inner cavity of the circular pipe 7, then the water and metal solution can be respectively injected into the inner cavity of a mould box body 2 and the inner part of an upper casting mould 22 through the arrangement of a first electromagnetic valve 10 and a second electromagnetic valve 11, automatic metal solution injection and water cooling can be realized, manual operation is not needed, then the metal solution and water discharged from the discharging pipe 6 can be received through the arrangement of a bent pipe 26 and a hose 27, the metal solution can be injected into the inner part of the upper casting mould 22, make wear-resisting steel ball, fourth solenoid valve 29 can pour water into the inner chamber of mould box 2, carry out the water-cooling to the wear-resisting steel ball of last casting mould 22 inside, and the water pump 15 that is equipped with can absorb the water of equipment casing 1 inner chamber bottom, pour water into the inner chamber of external pipe 14 again through circulating pipe 16 and the intercommunication of external pipe 14, recycle water, avoid appearing the condition of water waste, solve in traditional casting process, the workman pours metallic solution into casting mould earlier, manual water injection carries out the water-cooling again, this kind of mode not only leads to workman's intensity of labour to increase, and the problem of waste time.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a rotation type wear-resisting steel ball casting equipment, includes equipment casing (1), its characterized in that: the device comprises an equipment shell (1), wherein both sides of an inner cavity of the equipment shell (1) are fixedly connected with mould box bodies (2), the tops and the bottoms of two adjacent sides of the mould box bodies (2) are fixedly connected with transverse plates (3), the tops of the transverse plates (3) are fixedly connected with motors (4), the tops of the motors (4) are fixedly connected with circular plates (5), the periphery of each circular plate (5) is fixedly connected with a material discharge pipe (6), the top of each circular plate (5) is provided with a circular pipe (7), both sides of each circular pipe (7) are communicated with first connecting pipes (8), one ends of the first connecting pipes (8), far away from the circular pipes (7), are communicated with the material discharge pipe (6), the front sides and the rear sides of the circular pipes (7) are communicated with second connecting pipes (9), one ends of the second connecting pipes (9), far away from the circular pipes (7), are communicated with the material discharge pipe (6), and a first electromagnetic valve (10) is arranged on the surface, the surface mounting of second connecting pipe (9) has second solenoid valve (11), the top of equipment casing (1) is run through and is provided with sleeve pipe (12), the bottom of sleeve pipe (12) is rotated the intercommunication and is had standpipe (13), the bottom of standpipe (13) and the top of pipe (7) communicate, the top of sleeve pipe (12) is rotated the intercommunication and is had external pipe (14), two water pump (15) are installed to the bottom of diaphragm (3), the water inlet end of water pump (15) extends to the bottom of equipment casing (1) inner chamber, the water outlet end intercommunication of water pump (15) has circulating water pipe (16), the one end that circulating water pipe (16) kept away from water pump (15) runs through equipment casing (1) and communicates with the right side of external pipe (14), the bottom of mould box (2) inner chamber is provided with lower casting mould (17), first casting hole (18) has been seted up at the top of lower casting mould (17), the top block of casting mould (17) down is connected with supplementary casting mould (19), supplementary casting hole (20) have been seted up at the top of supplementary casting mould (19), supplementary casting hole (21) have been seted up down to the bottom of supplementary casting mould (19), the top block of supplementary casting mould (19) is connected with casting mould (22), second casting hole (23) have been seted up to the bottom of going up casting mould (22), the top intercommunication of going up casting mould (22) has solution pipe (30), one side at mould box (2) top is provided with funnel (24), the bottom intercommunication of funnel (24) has shunt tubes (25), the inner chamber of mould box (2) is run through and extends to mould box (2) in the bottom of shunt tubes (25), one side intercommunication that shunt tubes (25) are located mould box (2) inner chamber has return bend (26), one end of the bent pipe (26) far away from the shunt pipe (25) is communicated with a hose (27), and the hose (27) is communicated with the solution pipe (30).

2. A rotary wear-resistant steel ball casting apparatus as claimed in claim 1, wherein: the surface of return bend (26) installs third solenoid valve (28), the surface of shunt tubes (25) just is located the bottom of return bend (26) and installs fourth solenoid valve (29).

3. A rotary wear-resistant steel ball casting apparatus as claimed in claim 1, wherein: the left side of the equipment shell (1) is provided with a PLC (programmable logic controller) (31), and the electrical output end of the PLC (31) is electrically connected with the electrical input ends of the motor (4), the first electromagnetic valve (10), the second electromagnetic valve (11), the water pump (15), the third electromagnetic valve (28) and the fourth electromagnetic valve (29) through wires.

4. A rotary wear-resistant steel ball casting apparatus as claimed in claim 1, wherein: the bottom of the left side of the equipment shell (1) is communicated with a drain pipe (32), and the top of the drain pipe (32) is provided with a valve.

5. A rotary wear-resistant steel ball casting apparatus as claimed in claim 1, wherein: a plurality of fluid pipes (33) are communicated between the upper auxiliary casting hole (20) and the lower auxiliary casting hole (21), and transverse pipes are communicated between the fluid pipes (33).

6. A rotary wear-resistant steel ball casting apparatus as claimed in claim 1, wherein: the front surface of the die box body (2) is rotatably connected with a sealing door (34) through a hinge, and the surface of the sealing door (34) is fixedly connected with a first handle (35).

7. A rotary wear-resistant steel ball casting apparatus as claimed in claim 1, wherein: the two sides of the front surface of the equipment shell (1) are rotatably connected with movable doors (36) through hinges, and the surfaces of the two movable doors (36) are fixedly connected with second handles (37).