CN109794585A - A method of aluminium alloys for auto body plate is prepared using aluminium alloy plate preparation facilities - Google Patents
A method of aluminium alloys for auto body plate is prepared using aluminium alloy plate preparation facilities Download PDFInfo
- Publication number
- CN109794585A CN109794585A CN201910239685.8A CN201910239685A CN109794585A CN 109794585 A CN109794585 A CN 109794585A CN 201910239685 A CN201910239685 A CN 201910239685A CN 109794585 A CN109794585 A CN 109794585A
- Authority
- CN
- China
- Prior art keywords
- rotation
- belt
- shaft
- cavity
- aluminium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
The invention discloses a kind of methods for preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities, including body, opening up smelting furnace chamber is equipped in the body, the smelting furnace is intracavitary to be installed with filter plate, it communicates on the downside of the smelting furnace chamber equipped with flow regulating tank, telescopic device is equipped on the right side of the flow regulating tank, the telescopic device is to adjust the uninterrupted in the flow regulating tank, forming cavity is equipped on the downside of the flow regulating tank, the configuration of the present invention is simple, it is easy to operate, pass through the smelting furnace chamber with filter screen, surface impurity in aluminium alloy after melting can be extracted during aluminium ingot is molding, the molding of aluminium ingot has continuity, its shaping efficiency is high, and waste of material is few, in aluminium ingot forming process, telescopic device and regulating device are provided in this device the thickness of aluminium ingot is adjusted, convenient for the later period The ironed volume of aluminium ingot deposits operation, this device low energy consumption, and process is continuous, convenient for operating with.
Description
Technical field
The present invention relates to aluminium manufacturing technology fields, specially a kind of to prepare vehicle body aluminium using aluminium alloy plate preparation facilities
The method of alloy sheets.
Background technique
The aluminium alloy plate forming process of vehicle body are as follows: melting, forms (aluminium ingot), ironed, vehicle body swaging at removal of impurities, wherein aluminium
The forming process of ingot is particularly important, and in current aluminium ingot forming process, the liquid aluminium of molten is first made, wherein it is miscellaneous to remove surface
Matter needs are manually removed the impurity on surface auxiliary tool in a manner of scraping, and aluminium is easily scraped smelting furnace in this mode,
Cause the waste of liquid aluminum material.
In aluminum alloy materials injection mold after melting, aluminium ingot is formed after rapid cooling, the size and thickness of aluminium ingot are logical
The size of mold is crossed to determine, and aluminium ingot after molding is when carrying out ironed, passes through hot-rolling crimping pressure roller back and forth repeatedly, this process
Needed for the time increased according to the thickness of aluminium ingot, and aluminium ingot it is ironed after length it is increasingly longer so that production line is by ground
The limitation of domain space, and the thickness of aluminium ingot can not flexible modulation, the molding process of aluminium ingot is independent, independent between each process device,
Increase the energy consumption of device, and the manufacture efficiency of aluminium alloy plate is low.
For this reason, it is necessary to further improve outdoor billboard in the prior art, to improve aluminium alloys for auto body plate
Manufacture efficiency.
Summary of the invention
The purpose of the present invention is to provide a kind of method for preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities,
For overcoming drawbacks described above in the prior art.
A kind of method preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities according to the present invention, including machine
Body, the body is interior to be equipped with opening up smelting furnace chamber, and the smelting furnace is intracavitary to be installed with filter plate, communicates on the downside of the smelting furnace chamber
Equipped with flow regulating tank, telescopic device is equipped on the right side of the flow regulating tank, the telescopic device is to adjust the flow tune
The uninterrupted in slot is saved, forming cavity is equipped on the downside of the flow regulating tank, between the flow regulating tank and the forming cavity
Connection, which is equipped with, pours mouth, is connected on the downside of the forming cavity with free surrounding space and is equipped with discharge outlet, and front and back is symmetrical solid in the forming cavity
Equipped with baffle, the perforative slot in opening down and left and right is equipped in the baffle, be equipped on the downside of the baffle front and back end respectively with
The first rotating shaft of end wall rotation connection before and after the forming cavity, be provided tiltedly on the right side of the first rotating shaft front and back end respectively with it is described
Molding is installed in the second shaft that end wall is rotatablely connected before and after forming cavity, the first rotating shaft and second shaft to turn
It takes turns, by molding drive connection between the molding runner, then obliquely, the molding takes uniformly solid the molding band
Equipped with the block to connect, the block upper end of upside, which is protruded into the slot, to seal before and after molding band upper surface, described
The liquid aluminum alloy material of the intracavitary melting of smelting furnace is by passing through telescopic device in the laggard inbound traffics regulating tank of the filter plate
The fluid flow size in the flow regulating tank is adjusted, liquid aluminium is poured by the forming cavity in the molding band thereafter
On, the first rotating shaft is rotated with second shaft so that the molding band rotates clockwise, then pouring for liquid aluminium has
Continuity and form aluminium ingot, cooling and demolding device is equipped on the right side of mouth in described pour on the upside of the forming cavity, the cooling and demolding
Assembling device engages connection with the telescopic device, and regulating device, aluminium ingot warp after molding are equipped on the right side of the cooling and demolding device
It crosses the cooling and demolding device and molding band is detached from, it is described in the certain thickness that the regulating device forms aluminium ingot
It is connected on the right side of forming cavity with free surrounding space and is equipped with output cavity, left end is installed in the output cavity and protrudes into output in the forming cavity
Plate is equipped with opening up delivery chute on the downside of the output board, sets that there are four upper on the output board in the delivery chute
Under perforative through slot, the conveying that four upper ends are protruded into through the through slot in the output cavity is laid in the delivery chute
Wheel.
Further technical solution, the telescopic device include being open to stretch towards what a left side was communicated with the flow regulating tank
Slot, the interior sliding of the telescopic chute are equipped with the blocky telescopic block that left end is abutted with flow regulating tank left end wall, the telescopic block
Internal screw thread is connected with rotation screw rod, is communicated on the right side of the telescopic chute equipped with the first engagement chamber, the rotation screw rod right end protrudes into institute
It is intracavitary and be installed with first bevel gear to state the first engagement, first engagement it is intracavitary by rotation spline housing rotation be equipped with it is described
Come the second bevel gear connected, the first engagement chamber upside is installed with driving motor, the rotation flower for first bevel gear engagement
Key set upper side is connected by power with driving motor, and the rotation spline housing lower end is connected by power with the cooling and demolding device.
Further technical solution, the cooling and demolding device include that cooling device and stripper apparatus form, the cooling
Device includes cold water cavity, water storage cavity is equipped on the downside of the cold water cavity, the water storage cavity lower end is installed with lower end and protrudes into the molding
Intracavitary atomizer is connected between the cold water cavity and the water storage cavity and is equipped with water transmission trough, and the water transmission trough periphery, which communicates, to be equipped with
Horizontal valve block sliding slot, sliding is equipped with sliding valve block in the valve block sliding slot, the sliding valve block left side be installed with left end and
The connected adjustable spring of valve block sliding slot left end wall, the sliding valve block is interior to be equipped with upper and lower perforative connectivity slot, the valve block
It is communicated on the upside of sliding slot equipped with the second engagement chamber, the intracavitary rotation of the second engagement is equipped with lower end and engages connection with the sliding valve block
Meshing gear, the meshing gear front end face is installed with taper first gear, and the first gear front end face engagement is connected with
Taper, the upper surface is installed with upper end, and to protrude into first engagement intracavitary and connect with the rotation spline housing spline.
Further technical solution, the stripper apparatus include the liquid storage chamber demoulding shaft for storing release agent, the liquid storage
The demoulding turn trough that communicates with the forming cavity of downside is equipped with by circulation groove connection on the downside of chamber demoulding shaft, the valve block sliding slot and
The circulation groove communicates, and upper and lower perforative link slot is equipped on the right side of the connectivity slot, and rotation is stretched equipped with lower end in the circulation groove
The hollow liquid storage chamber demoulding shaft for entering in the demoulding turn trough and being installed with demoulding switch block, in the demoulding switch block equipped with it is described
The connecting cavity that circulation groove communicates, the connecting cavity downside is connected to the forming cavity to be set there are three the first belt pulley of slotting, described
It is communicated on the left of demoulding turn trough and is equipped with opening towards right power turn trough, be equipped with described in right end protrudes into the power turn trough by rotation
The power gear of connection is engaged in demoulding turn trough and with the demoulding switch block, the power turn trough upside is solid by the first belt grooves
Equipped with power motor, the upper end is connected by power with the power motor, is installed on described in first belt grooves
It slots the first belt pulley, the first belt pulley of the fluting is connected by power with second shaft by the first belt, and described first
Connection belt is connected by power on described on the downside of belt, the connection belt is connected by power with the regulating device.
Further technical solution is installed with third hand tap gear on front side of the molding runner in second shaft, institute
It states third hand tap gear front end face internal messing and is connected with the 4th bevel gear, the 4th bevel gear lower end surface is installed with drive shaft,
It is communicated on the downside of the forming cavity equipped with the second belt grooves, the drive shaft lower end and the second belt grooves lower end wall rotation connect
The second belt pulley is connect and be installed with thereon, the second belt, second belt and institute have been connected by power on second belt pulley
It states and is connected by power between the first belt by the connection shaft (not shown) of front side；In use, the first pulley rotation of fluting is logical
It crosses the first belt to connect shaft rotation, then makes drive shaft that the 4th bevel gear be driven to rotate by the second belt, then the
Triconodont wheel rotates so that molding band rotation.
Further technical solution, the regulating device include the opening down liter communicated with the forming cavity and output cavity
Chamber drops, and the intracavitary sliding of lifting is equipped with elevator, and the elevator bilateral symmetry is installed with the first reset assembly, the lifting
Downward opening regulating tank is equipped in block, the regulating tank is interior to be equipped with adjusting runner by adjusting shaft rotation, and described adjust turns
Wheel front end face is installed with the 5th bevel gear, and the 5th bevel gear front end face engagement is connected with the 6th bevel gear, the 6th cone
Gear upper surface is installed with connection splined shaft, and rotation is equipped with connection spline housing, the connection spline in the lifting chamber upper end wall
Axis upper end and the connection spline housing spline connect, and are installed with connection belt pulley, the connection belt on the connection spline housing
It has been connected by power third belt on wheel, (has not been schemed between the third belt and the connection belt by the drive shaft of rear side
Show) it is connected by power, it is connected on the right side of the regulating tank by third belt grooves and is equipped with downward opening traction grooved, in the traction grooved
It is equipped with traction runner by traction shaft rotation, is connected between the traction shaft and the adjusting shaft by synchronous belt power
It connects, the elevator upper end is installed with opening up thread groove, and the thread groove internal screw thread is connected with thread spindle, the lifting
Connection between chamber is engaged with described first on the upside of chamber and is equipped with driving belt slot, is led between the thread spindle and the rotation spline housing
Driving belt is crossed to be connected by power；In use, thread spindle rotates so that elevator lifting adjusts runner and traction runner point to adjust
Not at a distance from molding band and output board, to control the thickness of aluminium ingot and be exported by output cavity.
The beneficial effects of the present invention are: the configuration of the present invention is simple, easy to operate, by the smelting furnace chamber with filter screen,
Surface impurity in aluminium alloy after melting can be extracted during aluminium ingot is molding, and in the forming process of aluminium ingot, passed through
The aluminum alloy materials of liquid are poured to be taken in molding, and is demoulded after being cooled and shaped, so that aluminium ingot is detached from and leads to molding band
Output cavity output is crossed, molding of aluminium ingot has continuity during this, and shaping efficiency is high, and waste of material is few, secondly, in aluminium
In ingot forming process, telescopic device and regulating device are provided in this device the thickness of aluminium ingot is adjusted, and be convenient for the later period
The ironed volume of aluminium ingot deposit operation, this device low energy consumption, and process is continuous, convenient for operating with.
Detailed description of the invention
Fig. 1 is that a kind of method for preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities of the invention uses dress
The inside overall structure diagram set；
Fig. 2 is " A " enlarged structure schematic diagram in Fig. 1 in the present invention；
Fig. 3 is " B " enlarged structure schematic diagram in Fig. 2 in the present invention.
Specific embodiment
Below with reference to Fig. 1-3, the present invention is described in detail, for sake of convenience, now such as to hereafter described orientation regulation
Under: hereafter described front-rear direction up and down is consistent with the front-rear direction up and down of Fig. 1 projection relation itself.
Referring to Fig.1-3, a kind of utilization aluminium alloy plate preparation facilities of embodiment according to the present invention prepares vehicle body and is closed with aluminium
The method of golden plate, including body 10, the body 10 is interior to be equipped with opening up smelting furnace chamber 11, is installed in the smelting furnace chamber 11
Filter plate 12 communicates on the downside of the smelting furnace chamber 11 equipped with flow regulating tank 13, is equipped with flexible dress on the right side of the flow regulating tank 13
It sets, the telescopic device is equipped on the downside of the flow regulating tank 13 to adjust the uninterrupted in the flow regulating tank 13
Forming cavity 14, is connected to be equipped between the flow regulating tank 13 and the forming cavity 14 and pours mouth 15,14 downside of forming cavity
It is connected to free surrounding space and is equipped with discharge outlet 91, front and back is symmetrically installed with baffle 16 in the forming cavity 14, sets in the baffle 16
Have a perforative slot 17 in opening down and left and right, be equipped on the downside of the baffle 16 front and back end respectively with 14 front and back end of forming cavity
The first rotating shaft 18 of wall rotation connection is provided tiltedly with front and back end on the right side of the first rotating shaft 18 respectively and 14 front and back of the forming cavity
Molding runner 20 is installed in second shaft 19 of end wall rotation connection, the first rotating shaft 18 and second shaft 19,
It is connected by power between the molding runner 20 by forming band 21, then the molding band 21 is oblique, on the molding band 21
It is uniformly installed with the block 22 to connect, 22 upper end of the block of upside, which is protruded into the slot 17, to form 21 upper surface of band
Front and back sealing, the interior liquid aluminum alloy material melted of the smelting furnace chamber 11 filter laggard inbound traffics by the filter plate 12 and adjust
In slot 13, the fluid flow size in the flow regulating tank 13 is adjusted by telescopic device, thereafter liquid aluminium by it is described at
Type chamber 14 is poured on the molding band 21, and the first rotating shaft 18 is rotated with second shaft 19 so that the molding band 21
It rotates clockwise, then liquid aluminium pours with continuity and forms aluminium ingot, and 14 upside of forming cavity pours mouth 15 in described
Right side is equipped with cooling and demolding device, and the cooling and demolding assembling device engages connection, the cooling and demolding dress with the telescopic device
It sets right side and is equipped with regulating device, aluminium ingot after molding is detached from by the cooling and demolding device and the molding band 21, described
The certain thickness that regulating device forms aluminium ingot, 14 right side of forming cavity is connected to free surrounding space is equipped with output cavity 23, institute
It states and is installed with left end in output cavity 23 and protrudes into output board 24 in the forming cavity 14, be equipped on the downside of the output board 24 opening up
Delivery chute 25, set that there are four upper and lower perforative through slot 26, the conveyings on the output board 24 in the delivery chute 25
The delivery wheel 27 that four upper ends are protruded into through the through slot 26 in the output cavity 23 is laid in slot 25；
The application method are as follows: the fluid flow size in flow regulating tank 13, melting in smelting furnace chamber 11 are adjusted by telescopic device
Liquid aluminum alloy material filtered in laggard inbound traffics regulating tank 13 by filter plate 12, liquid aluminium is poured by forming cavity 14 thereafter
It builds on molding band 21, first rotating shaft 18 is rotated with the second shaft 19 rotates clockwise so that forming band 21, then liquid aluminium pours
It builds with continuity and forms aluminium ingot, aluminium ingot after molding is detached from by cooling and demolding device and molding band 21, in regulating device
So that the certain thickness that aluminium ingot is formed, carries out ironed processing finally by the output of output cavity 23.
Valuably or illustratively, the telescopic device includes being open to stretch towards what a left side was communicated with the flow regulating tank 13
Slot 28, the interior sliding of the telescopic chute 28 are equipped with the blocky telescopic block 29 that left end is abutted with the 13 left end wall of flow regulating tank, institute
It states 29 internal screw thread of telescopic block and is connected with rotation screw rod 30, communicate on the right side of the telescopic chute 28 equipped with the first engagement chamber 31, described turn
Dynamic 30 right end of screw rod protrudes into the first engagement chamber 31 and is installed with first bevel gear 32, passes through in the first engagement chamber 31
The rotation rotation of spline housing 34 is equipped with the second bevel gear 33 engaged with the first bevel gear 32 to connect, the first engagement chamber
31 upsides are installed with driving motor 35, and 34 upper end of rotation spline housing is connected by power with driving motor 35, the rotation spline
34 lower ends are covered to be connected by power with the cooling and demolding device；
In use, driving motor 35 works so that the rotation rotation of spline housing 34, then drive rotation screw rod 30 to rotate, so that telescopic block
29 move right, and the flow by the big minor adjustment flow regulating tank 13 of shared volume of the telescopic block 29 in flow regulating tank 13 is big
It is small.
Valuably or illustratively, the cooling and demolding device includes that cooling device and stripper apparatus form, the cooling
Device includes cold water cavity 46, water storage cavity 48 is equipped on the downside of the cold water cavity 46,48 lower end of water storage cavity is installed with lower end and protrudes into
Atomizer 49 in the forming cavity 14 is connected between the cold water cavity 46 and the water storage cavity 48 and is equipped with water transmission trough 47, described
47 periphery of water transmission trough is communicated equipped with horizontal valve block sliding slot 41, and the interior sliding of the valve block sliding slot 41 is equipped with sliding valve block 42, described
The adjustable spring 44 that sliding 42 left side of valve block is installed with left end and the 41 left end wall of valve block sliding slot is connected, the sliding valve block
It is equipped with upper and lower perforative connectivity slot 43 in 42, is communicated on the upside of the valve block sliding slot 41 equipped with the second engagement chamber 37, described second nibbles
It closes rotation in chamber 37 and is equipped with the meshing gear 40 that lower end engages connection with the sliding valve block 42,40 front end face of meshing gear
It is installed with taper first gear 39,39 front end face of the first gear engagement is connected with taper 38, and 38 upper surface is installed with
Upper end protrude into it is described first engagement chamber 31 in and with it is described rotation 34 spline of spline housing connect 36；
In use, sliding valve block 42 is slided to the left so that connectivity slot 43 is connected to water transmission trough 47, then the cold water in cold water cavity 46 into
Enter in water storage cavity 48, by 49 by cold water sprays on the aluminium ingot in forming cavity 14.
Valuably or illustratively, the stripper apparatus includes the liquid storage chamber demoulding shaft 51 for storing release agent, the storage
The demoulding turn trough 89 that downside is communicated with the forming cavity 14 is equipped with by the connection of circulation groove 90 on the downside of sap cavity demoulding shaft 51, it is described
Valve block sliding slot 41 is communicated with the circulation groove 90, and upper and lower perforative link slot 45, the circulation are equipped on the right side of the connectivity slot 43
Rotation is equipped with the hollow liquid storage chamber demoulding shaft that lower end is protruded into the demoulding turn trough 89 and is installed with demoulding switch block 53 in slot 90
51, be equipped with the connecting cavity 54 that communicates with the circulation groove 90 in the demoulding switch block 53,54 downside of connecting cavity with it is described at
The connection of type chamber 14 is set there are three the first belt pulley 55 of slotting, and is communicated on the left of the demoulding turn trough 89 and is equipped with opening and turns towards right power
Slot 58, in the power turn trough 58 by 56 rotations be equipped with right end protrude into the demoulding turn trough 89 it is interior and with the demoulding switch block 53
The power gear 57 of connection is engaged, passes through the first belt grooves 61 on the upside of the power turn trough 58 and is installed with power motor 62, it is described
56 upper ends are connected by power with the power motor 62, and the first skin of fluting is installed on described 56 in first belt grooves 61
Belt wheel 55, the first belt pulley 55 of the fluting are connected by power with second shaft 19 by the first belt 60, first skin
60 downside of band has been connected by power connection belt 59 on described 5, and the connection belt 59 is connected by power with the regulating device；
In use, sliding valve block 42 is slided to the left, so that link slot 45 is communicated with circulation groove 90, then in liquid storage chamber demoulding shaft 51
Release agent enter in connecting cavity 54,62 task driven power gear 57 of power motor rotation drive demoulding switch block 53 rotate, then
By slotting, the first belt pulley 55 is sprayed on release agent rotary type on the aluminium ingot in forming cavity 14.
Valuably or illustratively, third hand tap gear is installed on front side of the molding runner 20 in second shaft 19
88, the 88 front end face internal messing of third hand tap gear is connected with the 4th bevel gear 83, and 83 lower end surface of the 4th bevel gear is fixed
There is drive shaft 87, is communicated on the downside of the forming cavity 14 equipped with the second belt grooves 84,87 lower end of drive shaft and described the
Two belt grooves, 84 lower end wall is rotatablely connected and is installed with the second belt pulley 85 thereon, has been connected by power on second belt pulley 85
Second belt 86 is connected between second belt 86 and first belt 60 by connection shaft (not shown) power of front side
It connects；
In use, the rotation of the first belt pulley 55 of fluting makes to connect shaft rotation by the first belt 60, then pass through the second belt
86 make drive shaft 87 drive the rotation of the 4th bevel gear 83, then third hand tap gear 88 rotates so that molding band 21 rotates.
Valuably or illustratively, the regulating device includes opening down communicating with the forming cavity 14 and output cavity 23
Lifting chamber 68, sliding is equipped with elevator 69 in the lifting chamber 68, and 69 bilateral symmetry of elevator is installed with the first reset
Component 82, the elevator 69 is interior to be equipped with downward opening regulating tank 72, passes through the adjusting rotation of shaft 76 in the regulating tank 72
Equipped with runner 73 is adjusted, 73 front end face of adjusting runner is installed with the 5th bevel gear 75,75 front end face of the 5th bevel gear
Engagement is connected with the 6th bevel gear 74, and 74 upper surface of the 6th bevel gear is installed with connection splined shaft 93, the lifting chamber 68
Rotation is equipped with connection spline housing 66 in upper end wall, and 93 upper end of connection splined shaft and 66 spline of connection spline housing connect,
It is installed with connection belt pulley 65 on the connection spline housing 66, has been connected by power third belt 67 on the connection belt pulley 65,
It is connected by power between the third belt 67 and the connection belt 59 by the drive shaft (not shown) of rear side, the adjusting
Downward opening traction grooved 81 is equipped with by the connection of third belt grooves 78 on the right side of slot 72, passes through traction shaft in the traction grooved 81
79 rotations are equipped with traction runner 80, are connected between the traction shaft 79 and the adjusting shaft 76 by 77 power of synchronous belt
It connecing, 69 upper end of elevator is installed with opening up thread groove 71, and 71 internal screw thread of thread groove is connected with thread spindle 70,
Connection engage between chamber 31 equipped with driving belt slot 63 with described first in 68 upside of the lifting chamber, the thread spindle 70 with it is described
It is connected by power between rotation spline housing 34 by driving belt 64；
In use, thread spindle 70 rotate so that elevator 69 lifting with adjust adjust runner 73 and traction runner 80 respectively with molding
Distance with 21 and output board 24, to control the thickness of aluminium ingot and be exported by output cavity 23.
When original state, telescopic block 29 closes flow regulating tank 13, and sliding valve block 42 blocks water transmission trough 47 and circulation groove 90,
Elevator 69 is located at lifting 68 downside extreme position of chamber.
When needing device to work, 11 content of smelting furnace chamber is equipped with the aluminum alloy materials of molten condition, and driving motor 35 works,
Driving rotation spline housing 34 rotates, then makes second bevel gear 33 that first bevel gear 32 be driven to rotate, then rotates the rotation of screw rod 30,
So that telescopic block 29 moves right, pass through the big minor adjustment flow regulating tank of shared volume of the telescopic block 29 in flow regulating tank 13
13 uninterrupted, and when the rotation rotation of spline housing 34, by driving belt slot 63 thread spindle 70 is rotated, then elevator 69
Rise in lifting chamber 68, to adjust runner 73 and traction runner 80 respectively at a distance from molding band 21 and output board 24,
To control the thickness of aluminium ingot, the rotation rotation of spline housing 34 drives 36 rotations, then rotates clockwise meshing gear 40, so that
Sliding valve block 42 is moved to the left, then connectivity slot 43 is communicated with water transmission trough 47 and link slot 45 is communicated with circulation groove 90, then cold water cavity
Cooling water in 46 enters in water storage cavity 48, is sprayed in forming cavity 14 by 49, and liquid storage chamber demoulds the release agent in shaft 51
Into in connecting cavity 54, secondly, power motor 62 works, 56 rotation of driving, then the rotation of power gear 57 drives demoulding switch block 53
Rotation is made so that release agent is sprayed in forming cavity 14 by fluting 55 rotary type of the first belt pulley by connecting belt 59
Drive shaft rotation, then third belt 67 drives connection spline housing 66 to rotate, and rotates so that connecting splined shaft 93, then the 6th cone tooth
Wheel 74 drives the rotation of the 5th bevel gear 75, rotates counterclockwise to adjust runner 73 with traction runner 80, passes through the first belt 60
So that connection shaft rotation, then make drive shaft 87 drive the rotation of the 4th bevel gear 83, then third is bored by the second belt 86
Gear 88 rotates so that molding band 21 rotates, then block 22 is rotated with it in slot 17 and abutting, the liquid in smelting furnace chamber 11
Aluminium is poured by flow regulating tank 13 and is moved right on molding band 21 and by the drive of molding band 21, and the liquid aluminium on band 21 is formed
Being rapidly solidificated into type is aluminium ingot, and the cooling water by 49 sprinklings increases shaping efficiency thereafter, and aluminium ingot after molding is sprayed-on de-
Mould agent, aluminium ingot are overregulated runner 73 and it are detached from molding band 21, and the cooling water and release agent in forming cavity 14 pass through row
The discharge recycling of the mouth of a river 91, aluminium ingot turns to aluminium ingot on output board 24 through output cavity 23 in the case where traction runner 80 acts on thereafter
Output carries out ironing operation.
The beneficial effects of the present invention are: the configuration of the present invention is simple, easy to operate, by the smelting furnace chamber with filter screen,
Surface impurity in aluminium alloy after melting can be extracted during aluminium ingot is molding, and in the forming process of aluminium ingot, passed through
The aluminum alloy materials of liquid are poured to be taken in molding, and is demoulded after being cooled and shaped, so that aluminium ingot is detached from and leads to molding band
Output cavity output is crossed, molding of aluminium ingot has continuity during this, and shaping efficiency is high, and waste of material is few, secondly, in aluminium
In ingot forming process, telescopic device and regulating device are provided in this device the thickness of aluminium ingot is adjusted, and be convenient for the later period
The ironed volume of aluminium ingot deposit operation, this device low energy consumption, and process is continuous, convenient for operating with.
Those skilled in the art can define, can in the case of not departing from overall spirit of the invention and design
To make the various modifications for above embodiments.It falls within the scope of protection of the present invention.Protection scheme of the invention
It is subject to claims appended hereto.
Claims (6)
1. a kind of method for preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities, wherein aluminium alloy plate preparation dress
It sets including body, opening up smelting furnace chamber is equipped in the body, the smelting furnace is intracavitary to be installed with filter plate, the smelting furnace chamber
Downside is communicated equipped with flow regulating tank, telescopic device is equipped on the right side of the flow regulating tank, the telescopic device is to adjust
State the uninterrupted in flow regulating tank, be equipped with forming cavity on the downside of the flow regulating tank, the flow regulating tank and it is described at
Connection, which is equipped with, between type chamber pours mouth, is connected on the downside of the forming cavity with free surrounding space and is equipped with discharge outlet, before the forming cavity is interior
It is symmetrically installed with baffle afterwards, the perforative slot in opening down and left and right is equipped in the baffle, is equipped with front and back on the downside of the baffle
The first rotating shaft with end wall rotation connection before and after the forming cavity, the first rotating shaft right side are provided tiltedly with front and back end point respectively at end
Not with the second shaft of end wall rotation connection before and after the forming cavity, it is installed in the first rotating shaft and second shaft
Runner is formed, is connected between the molding runner by molding drive, then the molding band is oblique, and the molding takes
It is uniformly installed with the block to connect, the block upper end of upside, which is protruded into the slot, makes molding band upper surface front and back close
Envelope, the liquid aluminum alloy material of the intracavitary melting of smelting furnace is by passing through in the laggard inbound traffics regulating tank of the filter plate
Telescopic device adjusts the fluid flow size in the flow regulating tank, and liquid aluminium is poured by the forming cavity in described thereafter
Molding takes, the first rotating shaft is rotated with second shaft so that the molding band rotates clockwise, then liquid aluminium pours
It builds with continuity and forms aluminium ingot, be equipped with cooling and demolding device on the right side of mouth in described pour on the upside of the forming cavity, it is described cold
But demoulding assembling device engages connection with the telescopic device, and regulating device is equipped on the right side of the cooling and demolding device, after molding
Aluminium ingot is detached from by the cooling and demolding device and molding band, in certain thickness that the regulating device forms aluminium ingot
Degree, the forming cavity right side is connected to free surrounding space is equipped with output cavity, is installed with left end in the output cavity and protrudes into the molding
Intracavitary output board, the output board downside are equipped with opening up delivery chute, set on the output board in the delivery chute
There are four upper and lower perforative through slot, four upper ends are laid in the delivery chute and are protruded into the output cavity through the through slot
Delivery wheel；
This method is technically characterized in that the fluid flow size adjusted in flow regulating tank by telescopic device, and smelting furnace is intracavitary
The liquid aluminum alloy material of melting is by the way that in the laggard inbound traffics regulating tank of filter plate, liquid aluminium is poured by forming cavity thereafter
It is taken in molding, first rotating shaft is rotated with the second shaft to be rotated clockwise so that forming band, then pouring for liquid aluminium has continuously
Property and form aluminium ingot, aluminium ingot after molding by cooling and demolding device and molding band be detached from, in regulating device aluminium ingot is formed
Certain thickness, carry out ironed processing finally by output cavity output.
2. a kind of method for preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities according to claim 1,
In, the telescopic device includes the telescopic chute communicated towards a left side with the flow regulating tank that is open, and sliding is equipped in the telescopic chute
The blocky telescopic block that left end is abutted with flow regulating tank left end wall, the telescopic block internal screw thread are connected with rotation screw rod, institute
It states and communicates on the right side of telescopic chute equipped with the first engagement chamber, the rotation screw rod right end protrudes into described first and engages intracavitary and be installed with the
One bevel gear, first engagement is intracavitary be equipped with by rotation spline housing rotation engaged with the first bevel gear connect the
Two bevel gears, the first engagement chamber upside are installed with driving motor, and the rotation spline set upper side and driving motor power connect
It connects, the rotation spline housing lower end is connected by power with the cooling and demolding device；
It is characterized by: driving motor work so that rotation spline housing rotation, then drive rotation screw rod rotation so that telescopic block to
It moves right, passes through the uninterrupted of the big minor adjustment flow regulating tank of shared volume of the telescopic block in flow regulating tank.
3. a kind of method for preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities according to claim 1,
In, the cooling and demolding device includes that cooling device and stripper apparatus form, and the cooling device includes cold water cavity, the cold water
Water storage cavity is equipped on the downside of chamber, the water storage cavity lower end is installed with the atomizer that lower end is protruded into the forming cavity, the cold water cavity
It is connected between the water storage cavity and is equipped with water transmission trough, the water transmission trough periphery is communicated equipped with horizontal valve block sliding slot, the valve block
The interior sliding of sliding slot is equipped with sliding valve block, and the sliding valve block left side is installed with what left end was connected with valve block sliding slot left end wall
Adjustable spring, the sliding valve block is interior to be equipped with upper and lower perforative connectivity slot, is communicated on the upside of the valve block sliding slot equipped with the second engagement
Chamber, the intracavitary rotation of the second engagement are equipped with the meshing gear that lower end engages connection with the sliding valve block, the meshing gear
Front end face is installed with taper first gear, and the first gear front end face engagement is connected with taper, and the upper surface is installed with
End protrudes into described first and engages intracavitary and rotate what spline housing spline was connect with described；
It is characterized by: sliding valve block is slided to the left, so that connectivity slot is connected to water transmission trough, then the cold water in cold water cavity enters storage
In water cavity, by by cold water sprays on the aluminium ingot in forming cavity.
4. a kind of method for preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities according to claim 3,
In, the stripper apparatus includes the liquid storage chamber demoulding shaft for storing release agent, passes through circulation on the downside of the liquid storage chamber demoulding shaft
Slot connection is equipped with the demoulding turn trough that downside is communicated with the forming cavity, and the valve block sliding slot is communicated with the circulation groove, the company
Through slot right side is equipped with upper and lower perforative link slot, and rotation is protruded into the demoulding turn trough and fixed equipped with lower end in the circulation groove
There is the hollow liquid storage chamber demoulding shaft of demoulding switch block, is equipped with the connecting cavity communicated with the circulation groove, institute in the demoulding switch block
It states to be connected on the downside of connecting cavity with the forming cavity and set there are three the first belt pulley of slotting, the demoulding turn trough left side, which communicates to be equipped with, opens
Mouthful towards right power turn trough, in the power turn trough by rotation be equipped with right end protrude into the demoulding turn trough it is interior and with the demoulding
The power gear of switch block engagement connection, the power turn trough upside are installed with power motor, the upper end by the first belt grooves
It is connected by power with the power motor, the first belt pulley of fluting is installed on described in first belt grooves, it is described to open
The first belt pulley of slot is connected by power with second shaft by the first belt, is connected on the downside of first belt in the upper power
It is connected to connection belt, the connection belt is connected by power with the regulating device；
It is characterized by: sliding valve block is slided to the left, so that link slot is communicated with circulation groove, then it is de- in liquid storage chamber demoulding shaft
Mould agent enters in connecting cavity, and the rotation of power motor task driven power gear drives demoulding switch block rotation, then passes through fluting first
Belt pulley is sprayed on release agent rotary type on the aluminium ingot in forming cavity.
5. a kind of method for preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities according to claim 4,
In, it is installed with third hand tap gear on front side of the molding runner in second shaft, is nibbled in the third hand tap gear front end face
Conjunction is connected with the 4th bevel gear, and the 4th bevel gear lower end surface is installed with drive shaft, communicates and be equipped on the downside of the forming cavity
Second belt grooves, the drive shaft lower end and the second belt grooves lower end wall are rotatablely connected and are installed with the second belt thereon
It takes turns, has been connected by power the second belt on second belt pulley, pass through front side between second belt and first belt
Connection shaft (not shown) be connected by power；
It is characterized by: the first pulley rotation of fluting makes to connect shaft rotation by the first belt, then pass through the second belt
So that drive shaft drives the rotation of the 4th bevel gear, then third hand tap gear rotates so that molding band rotation.
6. a kind of method for preparing aluminium alloys for auto body plate using aluminium alloy plate preparation facilities according to claim 1,
In, the regulating device includes the opening down lifting chamber communicated with the forming cavity and output cavity, the intracavitary sliding of lifting
Equipped with elevator, the elevator bilateral symmetry is installed with the first reset assembly, is equipped with downward opening tune in the elevator
Slot is saved, is equipped in the regulating tank by adjusting shaft rotation and adjusts runner, the adjusting runner front end face is installed with the 5th cone
Gear, the 5th bevel gear front end face engagement are connected with the 6th bevel gear, and the 6th bevel gear upper surface is installed with connection
Splined shaft, the interior rotation of the lifting chamber upper end wall are equipped with connection spline housing, the connection splined shaft upper end and the connection spline
Spline connection is covered, connection belt pulley is installed on the connection spline housing, has been connected by power third skin on the connection belt pulley
Band is connected by power between the third belt and the connection belt by the drive shaft (not shown) of rear side, the adjusting
Downward opening traction grooved is equipped with by the connection of third belt grooves on the right side of slot, is equipped in the traction grooved by traction shaft rotation
Runner is drawn, is connected by power between the traction shaft and the adjusting shaft by synchronous belt, the elevator upper end is solid
Equipped with opening up thread groove, the thread groove internal screw thread is connected with thread spindle, nibbles on the upside of the lifting chamber with described first
It closes connection between chamber and is equipped with driving belt slot, connected between the thread spindle and the rotation spline housing by driving belt power
It connects；
It is characterized by: thread spindle rotate so that elevator lifting with adjust adjust runner and traction runner respectively with molding band and
The distance of output board, to control the thickness of aluminium ingot and be exported by output cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910239685.8A CN109794585B (en) | 2019-03-27 | 2019-03-27 | Method for preparing aluminum alloy plate for vehicle body by utilizing aluminum alloy plate preparation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910239685.8A CN109794585B (en) | 2019-03-27 | 2019-03-27 | Method for preparing aluminum alloy plate for vehicle body by utilizing aluminum alloy plate preparation device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109794585A true CN109794585A (en) | 2019-05-24 |
| CN109794585B CN109794585B (en) | 2021-01-29 |
Family
ID=66564047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910239685.8A Active CN109794585B (en) | 2019-03-27 | 2019-03-27 | Method for preparing aluminum alloy plate for vehicle body by utilizing aluminum alloy plate preparation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109794585B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111575821A (en) * | 2020-05-25 | 2020-08-25 | 张志成 | Non-woven fabric recovery processing device |
| CN111992683A (en) * | 2020-09-01 | 2020-11-27 | 朱书贤 | High-precision ultralong oxygen-free copper strip production device |
| CN112453382A (en) * | 2020-12-16 | 2021-03-09 | 邵阳县振华机械锻造配件有限责任公司 | Efficient pouring device for mechanical casting |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1052740A (en) * | 1996-08-06 | 1998-02-24 | Fuji Photo Film Co Ltd | Manufacture of supporting body for planographic printing and manufacturing device thereof |
| US20090061354A1 (en) * | 2005-07-14 | 2009-03-05 | Fujifilm Corporation | Lithographic Printing Plate Support, Method of Manufacturing the Same, and Presensitized Plate |
| CN207695584U (en) * | 2017-12-29 | 2018-08-07 | 铜陵市腾发铝制品加工有限责任公司 | A kind of aluminium ingot production cooling device |
| CN108838351A (en) * | 2018-06-29 | 2018-11-20 | 铜陵康达铝合金制品有限责任公司 | A kind of aluminium alloy cast ingot automatic production line convenient for blanking |
| CN208214256U (en) * | 2018-05-10 | 2018-12-11 | 武汉易则宏铝业有限公司 | A kind of aluminium strip continuous casting and rolling process units |
-
2019
- 2019-03-27 CN CN201910239685.8A patent/CN109794585B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1052740A (en) * | 1996-08-06 | 1998-02-24 | Fuji Photo Film Co Ltd | Manufacture of supporting body for planographic printing and manufacturing device thereof |
| US20090061354A1 (en) * | 2005-07-14 | 2009-03-05 | Fujifilm Corporation | Lithographic Printing Plate Support, Method of Manufacturing the Same, and Presensitized Plate |
| CN207695584U (en) * | 2017-12-29 | 2018-08-07 | 铜陵市腾发铝制品加工有限责任公司 | A kind of aluminium ingot production cooling device |
| CN208214256U (en) * | 2018-05-10 | 2018-12-11 | 武汉易则宏铝业有限公司 | A kind of aluminium strip continuous casting and rolling process units |
| CN108838351A (en) * | 2018-06-29 | 2018-11-20 | 铜陵康达铝合金制品有限责任公司 | A kind of aluminium alloy cast ingot automatic production line convenient for blanking |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111575821A (en) * | 2020-05-25 | 2020-08-25 | 张志成 | Non-woven fabric recovery processing device |
| CN111575821B (en) * | 2020-05-25 | 2020-12-18 | 滕州永喜无纺布有限公司 | Non-woven fabric recovery processing device |
| CN111992683A (en) * | 2020-09-01 | 2020-11-27 | 朱书贤 | High-precision ultralong oxygen-free copper strip production device |
| CN112453382A (en) * | 2020-12-16 | 2021-03-09 | 邵阳县振华机械锻造配件有限责任公司 | Efficient pouring device for mechanical casting |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109794585B (en) | 2021-01-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109794585A (en) | A method of aluminium alloys for auto body plate is prepared using aluminium alloy plate preparation facilities | |
| CN114309566A (en) | Automatic casting device and method for valve body production and manufacturing | |
| CN106944603B (en) | Full-automatic water-cooling semi-solid pulping machine | |
| CN207770769U (en) | A kind of device for preparing light alloy semisolid slurry | |
| CN210817414U (en) | Pouring forming device of door handle casting equipment | |
| CN211099700U (en) | Adjustable wear-resisting foundry goods location and mechanism of spraying paint | |
| CN212652657U (en) | Aluminum alloy ingot casting mold with large-flux cooling structure | |
| CN206122659U (en) | Oil cooler upper cover mould | |
| CN209614160U (en) | A kind of modified metal art work cast molding machine | |
| CN110102724A (en) | A kind of freezing machine of Rapid Directional Solidification molten metal bath | |
| CN114260435A (en) | Automatic horizontal cold chamber alloy die casting machine of material loading | |
| CN107584095A (en) | A kind of top cover die casting | |
| CN208853692U (en) | A kind of feeding producing tin ball, finished product are cut and clout recycles all-in-one machine | |
| CN206936288U (en) | A kind of casting device | |
| CN214021570U (en) | Disappearance mould fire resistant coating spraying device | |
| CN211965859U (en) | Automatic spraying closing device that sweeps of die casting machine | |
| CN218799066U (en) | Foundry goods processing casting device | |
| CN220591491U (en) | Casting mould with defoaming function | |
| CN109382030A (en) | A kind of novel waterborne nanometer epoxy resin latex Preparation equipment | |
| CN219093556U (en) | Forming die for metal casting | |
| CN219724510U (en) | Hot runner structure of magnesium alloy mould | |
| CN206622587U (en) | A kind of copper alloy section bar continuous casting installation for casting | |
| CN204608126U (en) | Aluminium melt purifying a refining unit | |
| CN210461270U (en) | XiLin bottle cooling and lubricating hydraulic means | |
| CN213763927U (en) | Multifunctional screw mold |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20210105 Address after: 226600 No.99, Donghai Avenue West, Hai'an hi tech Zone, Hai'an City, Nantong City, Jiangsu Province Applicant after: JIANGSU MINGLIDA TECHNOLOGY Co.,Ltd. Address before: Room 1308, 13th floor, No.288 Jianguo South Road, Shangcheng District, Hangzhou City, Zhejiang Province Applicant before: HANGZHOU CHUSHI CLOTHING Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |