CN112453382A - Efficient pouring device for mechanical casting - Google Patents
Efficient pouring device for mechanical casting Download PDFInfo
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- CN112453382A CN112453382A CN202011485288.8A CN202011485288A CN112453382A CN 112453382 A CN112453382 A CN 112453382A CN 202011485288 A CN202011485288 A CN 202011485288A CN 112453382 A CN112453382 A CN 112453382A
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- machine body
- pouring device
- plate
- mechanical casting
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- 238000005266 casting Methods 0.000 title claims abstract description 41
- 238000000151 deposition Methods 0.000 claims abstract description 14
- 238000002844 melting Methods 0.000 claims abstract description 14
- 230000008018 melting Effects 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims description 33
- 238000010438 heat treatment Methods 0.000 claims description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 15
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims description 3
- 239000011241 protective layer Substances 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 39
- 239000000463 material Substances 0.000 abstract description 9
- 239000002184 metal Substances 0.000 description 15
- 229910052751 metal Inorganic materials 0.000 description 15
- 238000000034 method Methods 0.000 description 8
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000000109 continuous material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 241000220317 Rosa Species 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/005—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
- B22D41/01—Heating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D43/00—Mechanical cleaning, e.g. skimming of molten metals
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an efficient pouring device for mechanical casting, and relates to the technical field of mechanical casting; in order to solve the problem that the pouring speed cannot be controlled; the crushing machine comprises a machine body, wherein a crushing structure is arranged on the outer wall of the top of the machine body; a melting box is arranged on the inner wall of the top of the machine body; the bottom inner wall of organism is provided with two pneumatic cylinders, and the extension end of two pneumatic cylinders all is provided with the mount pad, and the top outer wall of two mount pads is provided with same case of depositing, and the top outer wall of depositing the case is connected with the output of melting case through flexible hose, and the bottom outer wall of depositing the case is provided with the discharge gate, and the bottom outer wall of depositing the case and encircleing the discharge gate is provided with four electronic slide rails. According to the invention, the output ports of the four combined limiting plates are smaller than the discharge port, so that the output of the liquid is effectively controlled, the materials can be conveniently filled according to the molds with different ports, the application range is expanded, and the pouring quality is improved.
Description
Technical Field
The invention relates to the technical field of mechanical casting, in particular to an efficient pouring device for mechanical casting.
Background
Casting is one of basic processes of modern mechanical manufacturing industry, one of metal hot working processes, and the casting technology in China has a history of 6000, develops gradually and maturely in China, and is still an important processing technology in metal hot working till now. The casting is that metal is melted into liquid, then the liquid is poured into the mould, the casting mould is bonded together by sand stone, after a part is cast, the mould is broken and the part is taken out, the casting machine is that the metal is melted into liquid meeting certain requirements by using the technology and poured into a casting mould, and all the mechanical equipment which can be used for obtaining the casting with preset shape, size and performance is obtained after cooling solidification and cleaning treatment, also called as casting equipment. At present, the pouring box shakes in the pouring process, the pouring speed is not easy to control, the molten iron is poured excessively, the waste of molten metal is caused, the labor intensity of workers is increased in the pouring process, the working efficiency is reduced, and the safety of the workers is influenced.
Through the retrieval, chinese patent application number is CN202010585543. X's patent discloses a mechanical casting pouring device, comprising a base plate, one side fixed mounting of bottom plate has the curb plate, and the top slidable mounting of bottom plate has two slides, and one side fixed mounting that two slides are close to each other has same bed die, and one side slidable mounting that two slides are close to each other has same last mould, goes up the top that the mould is located the bed die, has all seted up the slide opening on two slides, the equal fixed mounting in both sides of going up the mould has the slider, two sliders respectively with the lateral wall sliding connection of two slide openings, has all seted up the through-hole on two sliders. The mechanical casting pouring device in the above patent has the following disadvantages: the speed of pouring can not be controlled according to different size ports of the pouring liquid containing mould, and further the quality of the cast object is influenced.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an efficient pouring device for mechanical casting.
In order to achieve the purpose, the invention adopts the following technical scheme:
the efficient pouring device for mechanical casting comprises a machine body, wherein a crushing structure is arranged on the outer wall of the top of the machine body; a melting box is arranged on the inner wall of the top of the machine body; the bottom inner wall of organism is provided with two pneumatic cylinders, the extension end of two pneumatic cylinders all is provided with the mount pad, the top outer wall of two mount pads is provided with same case of depositing, the top outer wall of depositing the case is connected with the output of melting case through flexible hose, the bottom outer wall of depositing the case is provided with the discharge gate, the bottom outer wall of depositing the case and encircleing the discharge gate is provided with four electronic slide rails, the inner wall of four electronic slide rails all is provided with the limiting plate, the limiting plate is trapezoidal circular slot structure, one side outer wall of four limiting plates all is provided with the iron plate, the opposite side outer wall of four.
Preferably: crushing structure includes second motor, flexible closing plate and two crushing rollers, the top outer wall of organism is provided with the feed inlet, the bottom outer wall of second motor sets up in the top outer wall of organism, one side outer wall of flexible closing plate sets up in one side inner wall of feed inlet, two the one end of crushing roller all sets up in one side inner wall of feed inlet, and the input of one of them crushing roller is connected with the output of second motor through the transmission shaft.
Further: deposit the all around inner wall of case and all fill there is the zone of heating, and one side inner wall of depositing the case is provided with the heating pipe, and the inner wall of heating pipe is provided with the spacing block more than four, and the outer wall of heating pipe is provided with the rose box, and the bottom inner wall of depositing the case is arc column structure.
Further preferred is: one side outer wall of organism is provided with sealing door, and the bottom inner wall of organism is provided with first motor, and the bottom inner wall of organism rotates and is connected with the intermediate column, and the input of intermediate column is connected with the output of first motor through the connecting axle, and the circumference outer wall of intermediate column is provided with two and removes the seat, removes the seat and is C type structure, and two relative one side inner walls that remove the seat all are provided with the holder, and the holder includes second spring and grip block, and two relative one side inner walls that remove the seat all are provided with the baffle.
As a preferable aspect of the present invention: one side inner wall of organism is provided with electronic post, and the extension end of electronic post that pushes away is provided with the push pedal, and the bottom inner wall of organism is provided with electronic spout, and the inner wall of electronic spout is provided with the cylinder, and the top outer wall of cylinder is connected with the sucking disc through the fixed plate.
Further preferred as the invention: the bottom inner wall that the organism is close to electronic spout is provided with the guide holder, and the slope form is personally submitted at the top of guide holder, and the bottom inner wall that the organism is close to the guide holder is provided with two first springs, and the other end of two first springs is provided with same buffer board, and the buffer board is the slope form.
As a still further scheme of the invention: the bottom inner wall of organism is provided with the cooler bin, and one side inner wall of cooler bin is provided with the elasticity inoxidizing coating, and one side inner wall of cooler bin is provided with conveying assembly, and conveying assembly includes driving motor and conveyer belt, and one side outer wall of organism is provided with the chamber door.
On the basis of the scheme: the outer wall of one side of cylinder is provided with infrared receiver, the inner wall of one side of organism is provided with first infrared emitter, the outer wall of one side of guide holder is provided with second infrared emitter.
The invention has the beneficial effects that:
1. when the four limiting plates are combined into a whole, the iron block and the magnet are attracted, and the output ports of the four combined limiting plates are smaller than the discharge ports, so that the output of the liquid is effectively controlled, the material can be conveniently filled according to the molds with different ports, the application range is expanded, and the pouring quality is improved.
2. According to the invention, the metal piece is put into the feeding port and then closed, the second motor is started to drive the two crushing rollers to rotate, the metal piece is crushed, the melting efficiency of the piece is effectively improved, the melted liquid flows into the heating pipe in the storage box through the guide pipe, then flows to the other end through one end of the heating pipe, and falls into the bottom of the storage box to be gathered after passing through the filter box to filter metal residues, so that the residues in the liquid are effectively isolated, and the pouring quality is further ensured.
3. The separation block plays a role of expanding a contact surface when the object flows, the heating layer continuously heats the object in the storage box, so that the object is prevented from being cooled and solidified, and when the object is not poured, the hydraulic cylinders are respectively started to drive the mounting seat to jack the storage box to move up and down through the rotating shaft, so that the liquid in the storage box floats, and the liquid is further prevented from being adhered to the inner wall of the storage box to be solidified.
4. According to the invention, the containing molds are placed in the two moving seats, the holding pieces are used for holding the containing molds, the baffle plates are used for preventing the molds from being separated in the moving process, the mold body is further stabilized, the first motor is started after the single pouring is finished, the holding direction of the holding molds and the replacing direction of the empty containing molds are convenient for continuous material receiving, the full-load containing molds are replaced to the other side, the cylinder and the sucking discs are started, and when the sucking discs are in contact with the containing molds, the sucking discs are driven by the cylinder to be pushed upwards, so that the containing molds are automatically separated from the moving.
5. According to the invention, the electric push column pushes the containing mold to slide down to the buffer plate through the guide seat, the first spring slows down the descending impact force of the containing mold, then the containing mold slides down to the cooling box again, the conveying assembly is started to convey the containing mold to one end, so that the continuous conveying of the mold is facilitated, cold water is placed in the cooling box, the cooling of the containing mold is facilitated during the conveying period of the mold, and the solidification efficiency is improved.
Drawings
FIG. 1 is a schematic sectional front view of an efficient pouring device for mechanical casting according to the present invention;
FIG. 2 is a schematic cross-sectional right view of a high-efficiency pouring device for mechanical casting according to the present invention;
FIG. 3 is a schematic left-side sectional view of a high-efficiency pouring device for mechanical casting according to the present invention;
FIG. 4 is a schematic top view of a high-efficiency pouring device for mechanical casting according to the present invention;
FIG. 5 is a schematic bottom view of a storage box of the efficient pouring device for mechanical casting according to the present invention;
FIG. 6 is a schematic structural diagram of a limiting plate of the high-efficiency pouring device for mechanical casting according to the present invention;
FIG. 7 is an enlarged schematic structural view of part A of a high-efficiency casting device for mechanical casting according to the present invention;
FIG. 8 is a front view schematically illustrating an efficient pouring apparatus for mechanical casting according to the present invention;
fig. 9 is a schematic circuit flow diagram of an efficient pouring device for mechanical casting according to the present invention.
In the figure: 1 machine body, 2 melting box, 3 blocking block, 4 heating pipe, 5 heating layer, 6 filtering box, 7 mounting seat, 8 hydraulic cylinder, 9 buffer plate, 10 first same spring, 11 cylinder, 12 first motor, 13 electric pushing column, 14 storage box, 15 feeding hole, 16 middle column, 17 moving seat, 18 infrared receiver, 19 guide seat, 20 electric chute, 21 transmission component, 22 cooling box, 23 second motor, 24 pushing plate, 25 first infrared emitter, 26 second infrared emitter, 27 telescopic sealing plate, 28 crushing roller, 29 box door, 30 electric sliding rail, 31 discharging hole, 32 limiting plate, 33 iron block, 34 magnet, 35 baffle, 36 sucking disc, 37 clamping piece and 38 sealing door.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
a high-efficiency pouring device for mechanical casting is disclosed, as shown in figures 1, 5 and 6, and comprises a machine body 1, wherein a crushing structure is arranged on the outer wall of the top of the machine body 1; a melting box 2 is fixed on the inner wall of the top of the machine body 1 through a bolt; the bottom inner wall of the machine body 1 is fixed with two hydraulic cylinders 8 through bolts, the extending ends of the two hydraulic cylinders 8 are rotatably connected with mounting seats 7 through rotating shafts, the top outer walls of the two mounting seats 7 are fixed with a same storage box 14 through bolts, the top outer wall of the storage box 14 is connected with the output end of the melting box 2 through a telescopic hose, the bottom outer wall of the storage box 14 is fixed with a discharge port 31 through bolts, the storage box 14 is provided with four electric slide rails 30 surrounding the bottom outer wall of the discharge port 31, the inner walls of the four electric slide rails 30 are connected with limiting plates 32 through sliding blocks, the limiting plates 32 are in a trapezoidal circular groove structure, one side outer walls of the four limiting plates 32 are fixed with iron blocks 33 through bolts, the other side outer walls of the four limiting plates 32 are fixed with magnets 34 through bolts, materials processed through a crushing structure are melted in the melting box 2, and melted casting liquid enters the storage box 14, during the pouring, open discharge gate 31 and make liquid following current and get into moulding packing in the mould down, also can start four electronic slide rails 30 simultaneously and drive four limiting plates 32 and remove to discharge gate 31 direction, when four limiting plates 32 merge as an organic whole, iron plate 33 adsorbs mutually with magnet 34, because four limiting plate 32 delivery outlets after the mergence are less than discharge gate 31 to carry out effective control to the output of thing liquid, be convenient for carry out the packing material according to the mould of different ports, enlarge application range, improve the pouring quality.
In order to improve the melting efficiency of the object; as shown in fig. 2-4, the crushing structure includes a second motor 23, a telescopic sealing plate 27 and two crushing rollers 28, the top outer wall of the machine body 1 is fixed with the feed port 15 through a bolt, the bottom outer wall of the second motor 23 is fixed with the top outer wall of the machine body 1 through a bolt, one side outer wall of the telescopic sealing plate 27 is fixed with one side inner wall of the feed port 15 through a bolt, one end of each of the two crushing rollers 28 is connected with one side inner wall of the feed port 15 through a sliding block, the input end of one of the crushing rollers 28 is connected with the output end of the second motor 23 through a transmission shaft, the telescopic sealing plate 27 is opened, a metal piece is closed after being put into the feed port 15, the second motor 23 is started to drive the two crushing rollers 28 to rotate, the metal piece is crushed.
To isolate the residue in the liquor; as shown in fig. 1 and 3, the inner wall of the storage box 14 is filled with a heating layer 5, the inner wall of one side of the storage box 14 is fixed with a heating pipe 4 through a bolt, the inner wall of the heating pipe 4 is fixed with more than four barrier blocks 3 through bolts, the outer wall of the heating pipe 4 is fixed with a filter box 6 through bolts, the inner wall of the bottom of the storage box 14 is in an arc-shaped structure, the melted liquid flows into the heating pipe 4 in the storage box 14 through a conduit, then flows to the other end through one end of the heating pipe 4, and falls into the bottom of the storage box 14 for aggregation after passing through the filter box 6 to filter metal residues, so as to effectively isolate the residues in the liquid, further ensure the pouring quality, the barrier blocks 3 play a role of a contact surface when the liquid flows into an enlarged liquid, the heating layer 5 continuously heats the liquid in the box, thereby avoiding cooling and solidification, when the box is not poured, the hydraulic cylinders 8 are respectively started to drive, so that the liquid in the storage tank 14 floats, and further the liquid is prevented from adhering to the inner wall of the storage tank 14 and solidifying.
To avoid receiving and unloading materials; as shown in fig. 1-3 and fig. 7-9, the outer wall of one side of the machine body 1 is connected with a sealing door 38 through a hinge, the inner wall of the bottom of the machine body 1 is fixed with a first motor 12 through a bolt, the switch control end of the first motor 12 is electrically connected with a control module, the inner wall of the bottom of the machine body 1 is rotatably connected with a middle column 16, the input end of the middle column 16 is connected with the output end of the first motor 12 through a connecting shaft, the outer wall of the circumference of the middle column 16 is fixed with two movable seats 17 through a bolt, the movable seats 17 are C-shaped, the inner walls of the two movable seats 17 on the opposite sides are fixed with clamping pieces 37 through bolts, each clamping piece 37 comprises a second spring and a clamping plate, the inner walls of the two movable seats 17 on the opposite sides are fixed with a baffle 35 through bolts, the inner wall of one side of the machine body 1 is fixed with an electric push column, an extending end of the electric push column 13 is fixed with a push plate 24 through a bolt, the inner wall of the bottom of the machine body 1 is provided with an electric chute 20, the switch control end of the electric chute 20 is electrically connected with a control module, the inner wall of the electric chute 20 is slidably connected with an air cylinder 11 through a slider, the switch control end of the air cylinder 11 is electrically connected with the control module, the outer wall of the top of the air cylinder 11 is connected with a suction cup 36 through a fixed plate, the switch control end of the suction cup 36 is electrically connected with the control module, a sealing door 38 is opened to place a containing mold in two moving seats 17, a clamping piece 37 clamps the containing mold, a baffle 35 avoids the mold from being separated in the moving process, the mold body is further stabilized, the first motor 12 rotates 180 degrees each time, during pouring, the object liquid falls into the mold, the first motor 12 is started after the single pouring, the continuous material, the mould that holds that is full-load is changed to the opposite side, starts cylinder 11 and sucking disc 36, when sucking disc 36 with should hold the mould contact, is driven upwards the top by cylinder 11 and moves for should hold the mould and break away from and remove seat 17, then start electronic spout 20 and drive the cylinder 11 back-and-forth movement, when it removes to push pedal 24 the place ahead, close sucking disc 36, start electronic support shaft 13 and promote and hold the mould and break away from the cylinder 11 top.
In order to cool the mould; as shown in fig. 1-3, a guide seat 19 is fixed on the inner wall of the bottom of the machine body 1 close to the electric chute 20 through bolts, the top of the guide seat 19 is inclined, two first springs 10 are welded on the inner wall of the bottom of the machine body 1 close to the guide seat 19, the other ends of the two first springs 10 are welded with the same buffer plate 9, the buffer plate 9 is inclined, the inner wall of the bottom of the machine body 1 is provided with a cooling box 22, an elastic protective layer is welded on the inner wall of one side of the cooling box 22, the inner wall of one side of the cooling box 22 is rotatably connected with a conveying component 21 through a rotating shaft, the conveying component 21 comprises a driving motor and a conveying belt, the outer wall of one side of the machine body 1 is connected with a box door 29 through a hinge, the electric push column 13 pushes a containing mold to the guide seat 19 and then automatically slides down to the buffer plate 9, the, the conveying assembly 21 is started to convey the mould to one end, so that the mould can be conveyed continuously, cold water is placed in the cooling box 22, the mould can be cooled during conveying, solidification efficiency is improved, and the box door 29 is opened at the later stage to take out the mould.
In the embodiment, when the device is used, the telescopic sealing plate 27 is opened, the metal piece is thrown into the feed inlet 15 and then closed, the second motor 23 is started to drive the two crushing rollers 28 to rotate, the metal piece is crushed, the material processed by the crushing structure is melted in the melting box 2, the melted casting liquid enters the storage box 14 through the discharge port 31, the melted liquid flows into the heating pipe 4 in the storage box 14 through the conduit, then flows to the other end through one end of the heating pipe 4, and falls into the bottom of the storage box 14 after passing through the filtering box 6 to be collected, the blocking block 3 plays a role of a contact surface when the liquid flows, the heating layer 5 continuously heats the liquid in the box, when the liquid is not poured, the hydraulic cylinder 8 is respectively started to drive the mounting seat 7 to push the storage box 14 to move up and down through the rotating shaft, so that the liquid in the storage box 14 floats, the sealing door 38 is opened to place the containing mold in the two movable seats 17, the holding piece 37 holds the containing mold, the baffle 35 avoids the mold separation in the moving process, the first motor 12 rotates 180 degrees each time, during pouring, the discharge port 31 is opened to enable liquid to flow downstream and enter the mold for molding and filling, the four electric slide rails 30 can also be simultaneously started to drive the four limiting plates 32 to move towards the discharge port 31, when the four limiting plates 32 are combined into a whole, the iron block 33 is adsorbed with the magnet 34, because the output ports of the four limiting plates 32 after combination are smaller than the discharge port 31, the output of the object liquid is effectively controlled, the object liquid falls into the mold, after the single pouring is finished, the first motor 12 is started, the replacing direction of the empty containing mold is convenient for continuously receiving the material, the full containing mold is replaced to the other side, the cylinder 11 and the suction cup 36 are started, when the suction cup 36 is contacted with the containing mold, the suction cup is driven by the cylinder 11 to push upwards, make this hold mould break away from and remove seat 17, then start electronic spout 20 and drive cylinder 11 back-and-forth movement, when it removes to push pedal 24 the place ahead, close sucking disc 36, start electronic pushing ram 13 and promote and hold the mould and break away from on the guide holder 19 at cylinder 11 top, then it is automatic to descend the landing to buffer board 9 on, first spring 10 slows down its impact force that descends, then descend the landing to the cooling box 22 in again, start conveying subassembly 21 and convey to one end to it, be convenient for carry the mould in succession, cold water has been placed in the cooling box 22, be convenient for cool down it during the mould is carried, improve solidification efficiency, later stage open chamber door 29 take out the mould can.
Example 2:
a high-efficiency pouring device for mechanical casting, as shown in fig. 2, 3 and 9, for facilitating automatic control of discharging; the present embodiment is modified from embodiment 1 as follows: an infrared receiver 18 is fixed on the outer wall of one side of the cylinder 11 through a bolt, the model of the infrared receiver 18 is PNA4602M, the signal output end of the infrared receiver 18 is electrically connected with the control module, a first infrared emitter 25 is fixed on the inner wall of one side of the machine body 1 through a bolt, the model of the first infrared emitter 25 is PT2248, the signal output end of the first infrared emitter 25 is electrically connected with the control module, a second infrared emitter 26 is fixed on the outer wall of one side of the guide seat 19 through a bolt, the model of the second infrared emitter 26 is PT2248, the signal output end of the second infrared emitter 26 is electrically connected with the control module, the electric chute 20 is started, when the infrared receiver 18 is aligned with the light curtain emission signal of the first infrared emitter 25, the control module is electrically connected to control the electric chute 20 to be closed, and simultaneously the cylinder 11 and the suction cup 36 are controlled to, the mould after loading is fixed and is shifted, during the shift, when infrared receiver 18 aims at the light curtain emission signal of second infrared emitter 26, control module electric connection control electronic spout 20 closes, controls electronic pushing ram 13 simultaneously and starts, promotes to the mould after loading and makes it break away from sucking disc 36 on, and automatic control removes the mould, and the potential safety hazard when reducing the manual contact uses manpower sparingly.
In the embodiment, when the device is used, the telescopic sealing plate 27 is opened, the metal piece is thrown into the feed inlet 15 and then closed, the second motor 23 is started to drive the two crushing rollers 28 to rotate, the metal piece is crushed, the material processed by the crushing structure is melted in the melting box 2, the melted casting liquid enters the storage box 14 through the discharge port 31, the melted liquid flows into the heating pipe 4 in the storage box 14 through the conduit, then flows to the other end through one end of the heating pipe 4, and falls into the bottom of the storage box 14 after passing through the filtering box 6 to be collected, the blocking block 3 plays a role of a contact surface when the liquid flows, the heating layer 5 continuously heats the liquid in the box, when the liquid is not poured, the hydraulic cylinder 8 is respectively started to drive the mounting seat 7 to push the storage box 14 to move up and down through the rotating shaft, so that the liquid in the storage box 14 floats, the sealing door 38 is opened to place the containing mold in the two movable seats 17, the holding piece 37 holds the containing mold, the baffle 35 avoids the mold separation in the moving process, the first motor 12 rotates 180 degrees each time, during the pouring, the discharge port 31 is opened to enable the liquid to flow downstream and enter the mold for molding and filling, the four electric slide rails 30 can also be simultaneously started to drive the four limiting plates 32 to move towards the discharge port 31, when the four limiting plates 32 are combined into a whole, the iron block 33 is adsorbed with the magnet 34, because the output ports of the four limiting plates 32 after the combination are smaller than the discharge port 31, the output of the object liquid is effectively controlled, the object liquid falls into the mold, after the single pouring is finished, the first motor 12 is started, the replacing direction of the empty containing mold is convenient for continuously receiving the material, the full containing mold is replaced to the other side, the electric slide groove 20 is started, when the infrared receiver 18 aims at the light curtain transmitting signal of the first infrared transmitter 25, the control module is electrically connected with the electric chute 20 to control the closing of the electric chute, and simultaneously controls the starting of the air cylinder 11 and the suction cup 36, when the suction cup 36 is contacted with the containing mold, the suction cup is driven by the air cylinder 11 to push upwards to separate the containing mold from the moving seat 17, then the electric chute 20 is started to drive the air cylinder 11 to move back and forth, when the infrared receiver 18 is aligned with a light curtain of the second infrared emitter 26 to emit a signal, the control module is electrically connected with the electric chute 20 and the suction cup 36 to close, and simultaneously controls the electric push column 13 to start, so as to push the containing mold to separate from the guide seat 19 at the top of the air cylinder 11, then the containing mold automatically slides down to the buffer plate 9, the first spring 10 slows down the descending impact force of the containing mold, then slides down to the cooling box 22 again, the conveying assembly 21 is started to convey the containing mold to one end, so as to facilitate, the solidification efficiency is improved, and the mold can be taken out by opening the box door 29 at the later stage.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The efficient pouring device for mechanical casting comprises a machine body (1), and is characterized in that a crushing structure is arranged on the outer wall of the top of the machine body (1); a melting box (2) is arranged on the inner wall of the top of the machine body (1); the bottom inner wall of organism (1) is provided with two pneumatic cylinders (8), the extension end of two pneumatic cylinders (8) all is provided with mount pad (7), the top outer wall of two mount pads (7) is provided with same case (14) of depositing, the top outer wall of depositing case (14) is connected with the output of melting case (2) through flexible hose, the bottom outer wall of depositing case (14) is provided with discharge gate (31), the bottom outer wall of depositing case (14) around discharge gate (31) is provided with four electronic slide rails (30), the inner wall of four electronic slide rails (30) all is provided with limiting plate (32), limiting plate (32) are trapezoidal circular slot structure, one side outer wall of four limiting plate (32) all is provided with iron plate (33), the opposite side outer wall of four limiting plate (32) all is provided with magnet (34).
2. The high-efficiency pouring device for mechanical casting according to claim 1, wherein the crushing structure comprises a second motor (23), a telescopic sealing plate (27) and two crushing rollers (28), the top outer wall of the machine body (1) is provided with the feeding hole (15), the bottom outer wall of the second motor (23) is arranged on the top outer wall of the machine body (1), one side outer wall of the telescopic sealing plate (27) is arranged on one side inner wall of the feeding hole (15), one end of each of the two crushing rollers (28) is arranged on one side inner wall of the feeding hole (15), and the input end of one crushing roller (28) is connected with the output end of the second motor (23) through a transmission shaft.
3. The efficient pouring device for mechanical casting according to claim 2, wherein the heating layer (5) is filled in all the peripheral inner walls of the storage box (14), the heating pipe (4) is arranged on the inner wall of one side of the storage box (14), the inner wall of the heating pipe (4) is provided with more than four barrier blocks (3), the outer wall of the heating pipe (4) is provided with the filter box (6), and the inner wall of the bottom of the storage box (14) is of an arc-shaped structure.
4. The efficient pouring device for mechanical casting according to claim 1, wherein a sealing door (38) is arranged on the outer wall of one side of the machine body (1), a first motor (12) is arranged on the inner wall of the bottom of the machine body (1), a middle column (16) is rotatably connected to the inner wall of the bottom of the machine body (1), the input end of the middle column (16) is connected with the output end of the first motor (12) through a connecting shaft, two movable seats (17) are arranged on the outer wall of the circumference of the middle column (16), the movable seats (17) are in a C-shaped structure, clamping pieces (37) are arranged on the inner wall of one side of the two movable seats (17) opposite to each other, each clamping piece (37) comprises a second spring and a clamping plate, and a baffle plate (35) is arranged on the inner wall of one side of the.
5. The high-efficiency pouring device for mechanical casting according to claim 4, wherein an inner wall of one side of the machine body (1) is provided with an electric push column (13), an extending end of the electric push column (13) is provided with a push plate (24), an inner wall of the bottom of the machine body (1) is provided with an electric sliding chute (20), an inner wall of the electric sliding chute (20) is provided with a cylinder (11), and an outer wall of the top of the cylinder (11) is connected with a sucker (36) through a fixing plate.
6. The high-efficiency pouring device for mechanical casting according to claim 5, wherein the inner bottom wall of the machine body (1) close to the electric chute (20) is provided with a guide seat (19), the top surface of the guide seat (19) is inclined, the inner bottom wall of the machine body (1) close to the guide seat (19) is provided with two first springs (10), the other ends of the two first springs (10) are provided with the same buffer plate (9), and the buffer plate (9) is inclined.
7. The high-efficiency pouring device for mechanical casting according to claim 6, wherein the inner wall of the bottom of the machine body (1) is provided with a cooling box (22), the inner wall of one side of the cooling box (22) is provided with an elastic protective layer, the inner wall of one side of the cooling box (22) is provided with a conveying assembly (21), the conveying assembly (21) comprises a driving motor and a conveying belt, and the outer wall of one side of the machine body (1) is provided with a box door (29).
8. The high-efficiency pouring device for mechanical casting according to claim 7, characterized in that an outer wall of one side of the cylinder (11) is provided with an infrared receiver (18), an inner wall of one side of the machine body (1) is provided with a first infrared emitter (25), and an outer wall of one side of the guide seat (19) is provided with a second infrared emitter (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011485288.8A CN112453382A (en) | 2020-12-16 | 2020-12-16 | Efficient pouring device for mechanical casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011485288.8A CN112453382A (en) | 2020-12-16 | 2020-12-16 | Efficient pouring device for mechanical casting |
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| Publication Number | Publication Date |
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| CN112453382A true CN112453382A (en) | 2021-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011485288.8A Withdrawn CN112453382A (en) | 2020-12-16 | 2020-12-16 | Efficient pouring device for mechanical casting |
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| Country | Link |
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| CN (1) | CN112453382A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115709276A (en) * | 2022-09-23 | 2023-02-24 | 日照市双驱机械制造有限公司 | Automatic feeding device for piston casting |
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| CN201324831Y (en) * | 2008-12-10 | 2009-10-14 | 河南豫光金铅股份有限公司 | Fusion cast device for processing lead grids |
| CN204529936U (en) * | 2015-01-16 | 2015-08-05 | 安徽省金兰金盈铝业有限公司 | A segmented aluminum profile casting device |
| CN205499912U (en) * | 2016-04-18 | 2016-08-24 | 昆明正阳饲料有限公司 | Novel fodder is stored device |
| CN109794585A (en) * | 2019-03-27 | 2019-05-24 | 杭州初始服饰有限公司 | A method of aluminium alloys for auto body plate is prepared using aluminium alloy plate preparation facilities |
| CN209409092U (en) * | 2018-09-18 | 2019-09-20 | 丹阳市金珂光学有限公司 | A kind of eyeglass casting machine of adjustable dimension |
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2020
- 2020-12-16 CN CN202011485288.8A patent/CN112453382A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201324831Y (en) * | 2008-12-10 | 2009-10-14 | 河南豫光金铅股份有限公司 | Fusion cast device for processing lead grids |
| CN204529936U (en) * | 2015-01-16 | 2015-08-05 | 安徽省金兰金盈铝业有限公司 | A segmented aluminum profile casting device |
| CN205499912U (en) * | 2016-04-18 | 2016-08-24 | 昆明正阳饲料有限公司 | Novel fodder is stored device |
| CN209409092U (en) * | 2018-09-18 | 2019-09-20 | 丹阳市金珂光学有限公司 | A kind of eyeglass casting machine of adjustable dimension |
| CN109794585A (en) * | 2019-03-27 | 2019-05-24 | 杭州初始服饰有限公司 | A method of aluminium alloys for auto body plate is prepared using aluminium alloy plate preparation facilities |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115709276A (en) * | 2022-09-23 | 2023-02-24 | 日照市双驱机械制造有限公司 | Automatic feeding device for piston casting |
| CN115709276B (en) * | 2022-09-23 | 2024-10-11 | 日照市双驱机械制造有限公司 | Automatic feeding device for piston casting |
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