CN212670018U

CN212670018U - Energy-conserving dyeing apparatus of warp knitting napping cloth one-bath process

Info

Publication number: CN212670018U
Application number: CN202020527884.7U
Authority: CN
Inventors: 吴岳平
Original assignee: Jiaxing Zhongwei Printing And Dyeing Co ltd
Current assignee: Jiaxing Zhongwei Printing And Dyeing Co ltd
Priority date: 2020-04-13
Filing date: 2020-04-13
Publication date: 2021-03-09
Anticipated expiration: 2030-04-13

Abstract

The utility model discloses an energy-conserving dyeing apparatus of warp knitting knitted napping cloth one bath process relates to the dyeing apparatus field, including the device main part, the inside of device main part is provided with first extension board and second extension board, the second extension board is located the top of first extension board, and first extension board and second extension board dislocation set, the below of first extension board and second extension board all is provided with dyeing mechanism, dyeing mechanism includes the dyeing roller, below one side of dyeing roller is provided with the sponge absorbing roller, the inner wall swing joint of connecting axle and device main part is all passed through at the both ends of dyeing roller and sponge absorbing roller. The utility model discloses a below at first extension board and second extension board all is provided with dyeing mechanism, and two dyeing mechanisms can dye respectively two different faces of napping cloth, have improved the dyeing efficiency of this device.

Description

Energy-conserving dyeing apparatus of warp knitting napping cloth one-bath process

Technical Field

The utility model relates to a dyeing apparatus field, in particular to energy-conserving dyeing apparatus of warp knitting napping cloth one bath process.

Background

A bath dyeing method, which selects a determined dye according to the difference of chemical fiber materials and colors to be dyed in the blended fabric to be dyed, and mixes and dissolves the selected dye and a reactive dye; and adjusting dyeing conditions according to the characteristics of the dye with lower temperature required in the mixed dye, adding a dyeing accelerating substance, a dyeing retarding substance and a color fixing substance for dyeing, after the reaction is finished, adjusting the dyeing conditions according to the characteristics of the dye with higher temperature required in the mixed dye, cooling after the dyeing is finished, and entering a cleaning process. And current one-bath dyeing apparatus need wash the stoving after dyeing is accomplished, causes the dyeing effect inhomogeneous easily on the one hand, and on the other hand dyeing efficiency is low, influences dyeing apparatus's work efficiency. Therefore, it is necessary to invent an energy-saving dyeing device for warp knitting napping cloth by a one-bath method to solve the above problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an energy-conserving dyeing apparatus of warp knitting napping cloth one bath to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an energy-saving dyeing device for warp knitting wool napping cloth by a one-bath method comprises a device main body, wherein a first extension plate and a second extension plate are arranged inside the device main body, the second extension plate is positioned above the first extension plate, the first extension plate and the second extension plate are arranged in a staggered manner, dyeing mechanisms are arranged below the first extension plate and the second extension plate respectively, each dyeing mechanism comprises a dyeing roller, a sponge absorption roller is arranged on one side below the dyeing roller, the two ends of the dyeing roller and the sponge absorption roller are movably connected with the inner wall of the device main body through a connecting shaft, the wool napping cloth is arranged between the dyeing roller and the sponge absorption roller, compression rollers are arranged below the dyeing roller and above the sponge absorption roller respectively, a drying mechanism is arranged at one end part of the first extension plate and one end part of the second extension plate, liquid storage tanks are fixedly connected with the outer sides of the two ends of the device main body respectively, the other end of first extension board and second extension board is inside all to be inlayed and is had the feed liquor pipe, the inside of liquid reserve tank is inserted to the one end of feed liquor pipe, the other end fixedly connected with pump of feed liquor pipe, the output fixedly connected with shower nozzle of pump, the directional dyeing roller of output of shower nozzle, the both sides of stoving mechanism all are provided with the guide roll, the guide roll is connected with the napped fabric laminating.

Preferably, the middle part and the lower end of one side of the device main body are fixedly connected with collecting boxes, the openings of the two collecting boxes are respectively communicated with the upper surfaces of the first extending plate and the second extending plate, the bottom end of the sponge absorbing roller is connected with a scraping plate in an attaching mode, the lower end of one side of the device main body is provided with a feeding hole, the upper end of the other side of the device main body is provided with a discharging hole, sealing strips are arranged on two sides of the discharging hole, and the sealing strips are connected with napping cloth in an attaching mode.

Preferably, the upper surface of the second extension plate is fixedly connected with a steam generator, a ventilation screen plate is arranged above the steam generator, the ventilation screen plate is embedded in the inner end inner wall of the device main body, a condensation box is arranged above the ventilation screen plate, and the condensation box is fixedly installed on the upper surface of the device main body.

Preferably, both sides of the pressing roller are provided with limiting sliding grooves, the limiting sliding grooves are formed in the inner wall of the device main body, limiting sliding blocks are arranged in the limiting sliding grooves and are movably connected with the connecting shaft of the pressing roller, and the bottom ends of the limiting sliding blocks are connected with the inner bottom wall of the limiting sliding grooves through pressing springs.

Preferably, the drying mechanism comprises a driving motor embedded on the first extension plate and the second extension plate, and the output end of the driving motor is fixedly connected with fan blades.

Preferably, the first extension board and the second extension board are fixedly connected with protruding boards on two sides of the end part of one end, the protruding boards are arranged to be of an inclined structure, and a heater is embedded on the surface of one side, close to the fan blades, of the protruding boards.

The utility model discloses a technological effect and advantage:

1. the utility model discloses a be provided with dyeing mechanism below first extension board and second extension board, two dyeing mechanisms can dye two different faces of napping cloth respectively, have improved the dyeing efficiency of this device, can carry out drying work to two different faces of napping cloth through two stoving mechanisms, carry out final stoving washing to the napping cloth through steam generator, have improved the work efficiency of this device;

2. the utility model discloses a be provided with dyeing roller in dyeing mechanism, dyeing roller has played the effect of dyestuff through drawing material pump and shower nozzle, the sponge absorbing roller in dyeing mechanism can absorb unnecessary dyestuff on the napping cloth and fall, the tube sheet of sponge absorbing roller bottom can be scraped absorbing sponge on the roller absorbing the dyestuff, flow into the collecting box at last, it is extravagant to prevent the dyestuff, the pinch roller on dyeing roller and the sponge absorbing roller will be napping cloth and dyeing roller and the sponge absorbing roller closely laminates under compression spring's effect, the absorptive efficiency of this device dyestuff and unnecessary dyestuff has been improved.

Drawings

Fig. 1 is a schematic sectional view of the overall structure of the present invention.

Fig. 2 is the schematic structural section of the pinch roller of the present invention.

Fig. 3 is the schematic view of the structural section of the drying mechanism of the present invention.

In the figure: 1. a device main body; 2. a first extension plate; 3. a second extension plate; 4. a dyeing roller; 5. a sponge absorbing roller; 6. napping; 7. a pressure roller; 8. a squeegee; 9. a drying mechanism; 10. a liquid storage tank; 11. A liquid inlet pipe; 12. a material pumping pump; 13. a spray head; 14. a guide roller; 15. a collection box; 16. a steam generator; 17. a ventilation screen plate; 18. a condenser tank; 19. a sealing strip; 20. a limiting chute; 21. a limiting slide block; 22. a compression spring; 23. a drive motor; 24. a fan blade; 25. a convex plate; 26. a heater.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a warp knitting wool-raising cloth one-bath method energy-saving dyeing device as shown in figure 1-3, as shown in figure 1, comprising a device main body 1, a first extension board 2 and a second extension board 3 are arranged in the device main body 1, the second extension board 3 is arranged above the first extension board 2, the first extension board 2 and the second extension board 3 are arranged in a staggered way, dyeing mechanisms are arranged below the first extension board 2 and the second extension board 3, each dyeing mechanism comprises a dyeing roller 4, the dyeing roller 4 plays a dyeing role, one side below the dyeing roller 4 is provided with a sponge absorbing roller 5, the sponge absorbing roller 5 can absorb redundant dye on the wool-raising cloth 6, the bottom end of the sponge absorbing roller 5 is connected with a scraper 8 in an attaching way, the scraper 8 plays a scraping role, the dye absorbed on the sponge absorbing roller 5 can be scraped, the two ends of the dyeing roller 4 and the sponge absorbing roller 5 are both movably connected with the inner wall of the device main body 1 through connecting shafts, a napping cloth 6 is arranged between the dyeing roller 4 and the sponge absorbing roller 5, pressing rollers 7 are arranged below the dyeing roller 4 and above the sponge absorbing roller 5, the pressing rollers 7 play a role in pressing, so that the napping cloth 6 is tightly attached to the dyeing roller 4 and the sponge absorbing roller 5, one end parts of the first extending plate 2 and the second extending plate 3 are respectively provided with a drying mechanism 9, the drying mechanisms 9 play a role in drying, liquid storage tanks 10 are fixedly connected to the outer sides of two ends of the device main body 1, liquid inlet pipes 11 are respectively embedded in the other ends of the first extending plate 2 and the second extending plate 3, one ends of the liquid inlet pipes 11 are inserted into the liquid storage tanks 10, a material pumping pump 12 is fixedly connected to the other end of the liquid inlet pipes 11, a spray head 13 is fixedly connected to the output end of the material pumping pump 12, the output end of the spray head 13 points to the dyeing roller 4, the material pumping pump 12 can spray dye onto the dyeing roller 4 through the spray head 13, the two sides of the drying mechanism 9 are respectively provided with a guide roller 14, the guide rollers 14 are connected with the napping cloth 6 in an attaching mode, the guide rollers 14 play a role in guiding, the middle part and the lower end of one side of the device main body 1 are respectively and fixedly connected with a collecting box 15, openings of the two collecting boxes 15 are respectively communicated with the upper surfaces of the first extending plate 2 and the second extending plate 3, the collecting boxes 15 can collect dyes scraped by the scraping plates 8, the lower end of one side of the device main body 1 is provided with a feeding hole, the upper end of the other side of the device main body 1 is provided with a discharging hole, sealing strips 19 are arranged on the two sides of the discharging hole, the sealing strips 19 are connected with the napping cloth 6 in an;

specifically, the upper surface fixedly connected with steam generator 16 of second extension board 3, steam that steam generator 16 produced carries out steam drying to napping 6, steam generator 16's top is provided with the otter board 17 of ventilating, the otter board 17 of ventilating inlays in the inner wall of device main part 1, the top of the otter board 17 of ventilating is provided with

condensing box

18, 18 fixed mounting of condensing box is at the upper surface of device main part 1, condensing box 18 can be with the steam cooling through ventilating otter board 17, water after the cooling passes through the connecting pipe and carries steam generator 16 once more in, the effect of water economy resource has been reached.

As shown in fig. 2, both sides of the pressing roller 7 are provided with limiting sliding grooves 20, the limiting sliding grooves 20 are arranged on the inner wall of the device main body 1, limiting sliding blocks 21 are arranged in the limiting sliding grooves 20, the limiting sliding blocks 21 are movably connected with the connecting shaft of the pressing roller 7, the bottom ends of the limiting sliding blocks 21 are connected with the inner bottom wall of the limiting sliding grooves 20 through pressing springs 22, the pressing springs 22 are arranged to enable the pressing roller 7 to compress the napped fabric 6, and the dyeing effect of the dyeing roller 4 and the absorption effect of the sponge absorption roller 5 are improved.

As shown in fig. 3, drying mechanism 9 is including inlaying driving motor 23 on first extension board 2 and second extension board 3, driving motor 23's output fixedly connected with flabellum 24, driving motor 23 cooperation flabellum 24 has improved the effect of drying, the equal fixedly connected with flange 25 in one end tip both sides of first extension board 2 and second extension board 3, flange 25 sets up to the slope structure, and flange 25 is close to one side surface inlay of flabellum 24 and has heater 26, heater 26 has played the effect of drying.

The utility model discloses the theory of operation:

when the device works, firstly, the napping cloth 6 passes through the dyeing mechanism below the first extension plate 2, then the napping cloth 6 passes through the dyeing mechanism below the second extension plate 3, finally, the napping cloth 6 passes through the steam drying device, when the napping cloth 6 passes through the dyeing mechanism, the dye in the liquid storage tank 10 is extracted by the material extracting pump 12 on the dyeing mechanism through the liquid inlet pipe 11, and is sprayed onto the dyeing roller 4 through the spray head 13, the dyeing roller 4 dyes the napping cloth 6, the two dyeing mechanisms dye the two sides of the napping cloth 6 respectively, the dyeing efficiency is improved, when the napping cloth 6 is guided by the two guide rollers 14, the heater 26 on one side of the guide roller 14 dries the dyed napping cloth 6, the driving motor 23 drives the fan blades 24 to rotate, the drying effect is improved, when the two surfaces of the napping cloth 6 are dried, the steam generated by the steam generator 16 dries the napping cloth 6, the rising steam enters the condensing tank 18 through the ventilation screen plate 17 for cooling, the cooled water is conveyed into the steam generator 16 through the connecting pipe again, the effect of saving water resources is achieved, and finally the napping cloth 6 penetrates through the sealing strip 19 to enter the outer side of the device main body 1, so that the dyeing process is completed.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. The utility model provides an energy-conserving dyeing apparatus of warp knitting wool top one-bath method, includes device main part (1), its characterized in that: the inside of device main part (1) is provided with first extension board (2) and second extension board (3), second extension board (3) are located the top of first extension board (2), and first extension board (2) and second extension board (3) dislocation set, the below of first extension board (2) and second extension board (3) all is provided with dyeing mechanism, dyeing mechanism is including dyeing roller (4), below one side of dyeing roller (4) is provided with sponge absorbing roller (5), the both ends of dyeing roller (4) and sponge absorbing roller (5) all are through the inner wall swing joint of connecting axle with device main part (1), be provided with between dyeing roller (4) and the sponge absorbing roller (5) and draw felt (6), the below of dyeing roller (4) and the top of sponge absorbing roller (5) all are provided with compressing roller (7), the one end tip that first extension board (2) and second extension board (3) all is provided with stoving mechanism (3), (drying mechanism:) 9) The utility model discloses a device, equal fixedly connected with liquid reserve tank (10) in the both ends outside of device main part (1), the inside of the other end of first extension board (2) and second extension board (3) is all inlayed and is had feed liquor pipe (11), the inside of liquid reserve tank (10) is inserted to the one end of feed liquor pipe (11), the other end fixedly connected with pump (12) of feed liquor pipe (11), output fixedly connected with shower nozzle (13) of pump (12), the directional dyeing roller (4) of output of shower nozzle (13), the both sides of stoving mechanism (9) all are provided with guide roll (14), guide roll (14) are connected with napped cloth (6) laminating.

2. The energy-saving dyeing device for the warp knitting napping cloth by the one-bath method according to claim 1, characterized in that: the device comprises a device body (1) and is characterized in that a collecting box (15) is fixedly connected to the middle portion and the lower end of one side of the device body (1), openings of the collecting box (15) are communicated with the upper surfaces of a first extending plate (2) and a second extending plate (3) respectively, a scraping plate (8) is connected to the bottom end of a sponge absorbing roller (5) in a laminating mode, a feeding hole is formed in the lower end of one side of the device body (1), a discharging hole is formed in the upper end of the other side of the device body (1), sealing strips (19) are arranged on the two sides of the discharging hole, and the sealing strips (19) are connected.

3. The energy-saving dyeing device for the warp knitting napping cloth by the one-bath method according to claim 1, characterized in that: the upper surface of the second extension plate (3) is fixedly connected with a steam generator (16), a ventilation screen plate (17) is arranged above the steam generator (16), the ventilation screen plate (17) is embedded in the inner end inner wall of the device main body (1), a condensation box (18) is arranged above the ventilation screen plate (17), and the condensation box (18) is fixedly installed on the upper surface of the device main body (1).

4. The energy-saving dyeing device for the warp knitting napping cloth by the one-bath method according to claim 1, characterized in that: the device is characterized in that limiting sliding grooves (20) are formed in two sides of the pressing roller (7), the limiting sliding grooves (20) are formed in the inner wall of the device main body (1), limiting sliding blocks (21) are arranged in the limiting sliding grooves (20), the limiting sliding blocks (21) are movably connected with a connecting shaft of the pressing roller (7), and the bottom ends of the limiting sliding blocks (21) are connected with the inner bottom wall of the limiting sliding grooves (20) through compression springs (22).

5. The energy-saving dyeing device for the warp knitting napping cloth by the one-bath method according to claim 1, characterized in that: drying mechanism (9) are including inlaying driving motor (23) on first extension board (2) and second extension board (3), the output end fixedly connected with flabellum (24) of driving motor (23).

6. The energy-saving dyeing device for the warp knitting napping cloth by the one-bath method according to claim 5, characterized in that: first extension board (2) and the equal fixedly connected with flange (25) in one end tip both sides of second extension board (3), flange (25) set up to slope structure, and flange (25) are close to one side surface mosaic of flabellum (24) and have heater (26).