CN115491833A - Dyeing device of cloth - Google Patents
Dyeing device of cloth Download PDFInfo
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- CN115491833A CN115491833A CN202211326152.1A CN202211326152A CN115491833A CN 115491833 A CN115491833 A CN 115491833A CN 202211326152 A CN202211326152 A CN 202211326152A CN 115491833 A CN115491833 A CN 115491833A
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- drying
- dyeing
- box
- roller
- cloth
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/04—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by suction
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/08—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping
- D06B15/085—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping by contact with the textile material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及染色装置,具体涉及一种布料的染色装置。The invention relates to a dyeing device, in particular to a cloth dyeing device.
背景技术Background technique
纺织工业是我国传统的支柱产业,包括纺织、印染、化纤、服装和纺织专用设备制造等五个部分、随着国民经济的快速发展,我国的印染业也进入了高速发展期,设备和技术水平明显提升,生产工艺和设备不断更新。印染工艺在纺织工业占据着举足轻重的地位,印染工艺中的成本管控直接影响到直接关系到织物的经济价值,一般对布料的染色步骤为配布、水洗、预定、精炼、染色和脱水烘干,其中为了保证染色质量,染色过程需要在合适的高温下进行;The textile industry is a traditional pillar industry in my country, including five parts: textile, printing and dyeing, chemical fiber, clothing and textile special equipment manufacturing. With the rapid development of the national economy, my country's printing and dyeing industry has also entered a period of rapid development. The level of equipment and technology Significantly improved, the production process and equipment are constantly updated. The printing and dyeing process occupies a pivotal position in the textile industry. The cost control in the printing and dyeing process directly affects the economic value of the fabric. Generally, the dyeing steps of the cloth are cloth distribution, washing, ordering, refining, dyeing and dehydration drying. In order to ensure the quality of dyeing, the dyeing process needs to be carried out at a suitable high temperature;
但现有技术中,布料通常染色后需要对其进行烘干操作,一般使用另外的烘干机构对其进行烘干操作,而一些为了节省资源将染色装置和烘干装置设置为一体机结构,但烘干和染色操作依旧使用单独的能源进行操作,不能实现对资源的充分利用,同时一些染色烘干一体机的装置对布料的烘干效果不是很好,为了保证烘干质量通常需要增加烘干时间,从而大大降低了对布料的染色烘干效率。However, in the prior art, the cloth usually needs to be dried after being dyed. Generally, another drying mechanism is used to dry it, and some dyeing devices and drying devices are set in an integrated structure in order to save resources. However, the drying and dyeing operations still use separate energy sources, which cannot fully utilize resources. At the same time, some dyeing and drying all-in-one devices do not have a good drying effect on fabrics. In order to ensure the drying quality, it is usually necessary to increase the drying efficiency. Drying time, thereby greatly reducing the dyeing and drying efficiency of the cloth.
发明内容Contents of the invention
针对现有技术的不足,本发明解决其技术问题所采用的技术方案是:一种布料的染色装置,包括染色箱体和烘干箱体,所述烘干箱体连通设置在所述染色箱体上方一侧,所述染色箱体的一侧设有进料口,所述烘干箱体与所述进料口同一侧上设有出料口,所述染色箱体内部下方设有染色机构,所述染色箱体的上方一侧设有脱水机构,所述烘干箱体内设有烘干机构,所述染色箱体上方一侧通过保温板与所述烘干箱体连通设置,所述烘干箱体的下方通过导热盒体与所述染色箱体装配连接,所述染色机构包括输送辊、脱水刮板和喷淋染色机构,所述输送辊的一端和所述脱水刮板的端面分别与所述染色箱体内壁转动和固定装配,所述输送辊上用于输送待染色的布料,所述喷淋染色机构设置在所述染色箱体远离所述烘干箱体一侧的内壁上方,所述脱水机构包括脱水夹板和脱水辊,所述脱水夹板和所述脱水辊呈上下对称设置,待染色布料穿设在对称设置的所述脱水夹板和脱水辊之间,所述脱水辊内设有自动脱水机构,所述烘干机构包括烘干辊和烘干风管,两个所述烘干辊为一组且共有两组,两组所述烘干辊上下滑动设置在所述染色箱体内壁上,所述烘干风管可调节设置在两组所述烘干辊之间。Aiming at the deficiencies of the prior art, the technical solution adopted by the present invention to solve the technical problems is: a cloth dyeing device, comprising a dyeing box and a drying box, the drying box is connected to the dyeing box One side above the body, one side of the dyeing box is provided with a feed port, the drying box is provided with a discharge port on the same side as the feed port, and the inside of the dyeing box is provided with a dyeing Mechanism, the upper side of the dyeing box is provided with a dehydration mechanism, the drying box is provided with a drying mechanism, and the upper side of the dyeing box is connected with the drying box through a thermal insulation board. The bottom of the drying box is assembled and connected with the dyeing box through a heat-conducting box. The dyeing mechanism includes a conveying roller, a dehydrating scraper and a spray dyeing mechanism. One end of the conveying roller and the dehydrating scraper The end faces of the dyeing box are respectively rotated and fixedly assembled with the inner wall of the dyeing box, the conveying roller is used to transport the cloth to be dyed, and the spray dyeing mechanism is arranged on the side of the dyeing box away from the drying box Above the inner wall, the dehydration mechanism includes a dehydration splint and a dewatering roller, the dehydration splint and the dewatering roller are arranged symmetrically up and down, and the fabric to be dyed is passed between the symmetrically arranged dehydration splint and the dehydration roller. There is an automatic dehydration mechanism inside the dehydration roller. The drying mechanism includes a drying roller and a drying air duct. The two drying rollers form a group and there are two groups in total. On the inner wall of the dyeing box, the drying air duct can be adjusted and arranged between two groups of the drying rollers.
优选的,所述自动脱水机构包括吸水海绵、储水海绵和排水管,所述排水管转动设置在所述脱水辊中心位置处,所述脱水辊的外侧通过第一反渗膜与所述储水海绵装配连接,所述储水海绵的外侧通过第二反渗膜与所述吸水海绵装配连接,所述吸水海绵的外侧与所述脱水辊的内壁装配连接,所述脱水辊上均匀设有多个进水孔。Preferably, the automatic dehydration mechanism includes a water-absorbing sponge, a water storage sponge, and a drain pipe, the drain pipe is rotatably arranged at the center of the dewatering roller, and the outer side of the dewatering roller is connected to the storage water by the first reverse osmosis membrane. The water sponge is assembled and connected, the outer side of the water storage sponge is assembled and connected with the water-absorbing sponge through the second reverse osmosis membrane, the outer side of the water-absorbing sponge is assembled and connected with the inner wall of the dewatering roller, and the dehydrating roller is evenly equipped with Multiple water inlet holes.
优选的,所述进水孔内填充设有引导海绵,所述引导海绵的外侧连接设有海绵垫,所述引导海绵的内侧与所述吸水海绵的外侧接触连接,所述吸水海绵、第一反渗膜、储水海绵、第二反渗膜和排水管的外壁之间均固定装配。Preferably, the water inlet hole is filled with a guide sponge, the outside of the guide sponge is connected with a sponge pad, the inside of the guide sponge is in contact with the outside of the water-absorbing sponge, the water-absorbing sponge, the first The reverse osmosis membrane, the water storage sponge, the second reverse osmosis membrane and the outer wall of the drain pipe are all fixedly assembled.
优选的,两个所述脱水辊的两端联动设置并与所述染色箱体侧壁转动装配,一个所述脱水辊的一端通过电机驱动,所述排水管上均匀分布设有渗水槽,所述排水管靠近所述电机的一端直径窄于另一端直径,所述脱水辊远离所述电机的一端侧壁上设有排水槽。Preferably, the two ends of the two dewatering rollers are set in linkage and are rotatably assembled with the side wall of the dyeing box, one end of one of the dewatering rollers is driven by a motor, and water seepage grooves are evenly distributed on the drain pipe, so that The diameter of one end of the drainage pipe close to the motor is narrower than that of the other end, and a drainage groove is provided on the side wall of the end of the dehydration roller away from the motor.
优选的,所述排水管的一端联动设有主齿轮,所述脱水辊的一端通过驱动轴与所述电机的输出端联动设置,所述驱动轴的一端贯穿所述脱水辊的一端与所述排水管的一端转动连接,所述脱水辊一端内侧设有第一齿轮和第二齿轮,所述驱动轴一端设有与所述第一齿轮啮合设置的边齿,所述第一齿轮与第二齿轮啮合设置,所述第二齿轮上联动设有内齿轮,所述内齿轮与所述主齿轮啮合设置,所述内齿轮侧壁的四分之三为光滑平面。Preferably, one end of the drain pipe is linked with a main gear, one end of the dewatering roller is set in linkage with the output end of the motor through a drive shaft, and one end of the drive shaft passes through one end of the dewatering roller and the One end of the drain pipe is rotatably connected, a first gear and a second gear are provided on the inner side of one end of the dewatering roller, and a side tooth is provided at one end of the drive shaft to mesh with the first gear, and the first gear and the second gear are The gears are meshed, the second gear is interlocked with an internal gear, the internal gear is meshed with the main gear, and three quarters of the side wall of the internal gear is a smooth plane.
优选的,所述染色箱体的侧壁对称设有固定板,每组所述烘干辊的端面通过端板滑动设置在所述固定板内,所述固定板的一端内侧通过气缸与所述端板装配连接,两个设置在上方或下方的所述烘干辊的端面之间铰接设有伸缩杆,所述烘干风管转动设置在对称设置的两个所述伸缩杆之间。Preferably, the side wall of the dyeing box is symmetrically provided with fixed plates, and the end faces of each group of the drying rollers are slid in the fixed plates through the end plates, and the inner side of one end of the fixed plates is connected to the The end plates are assembled and connected, a telescopic rod is hinged between the end faces of the two drying rollers arranged above or below, and the drying air duct is rotatably arranged between the two symmetrically arranged telescopic rods.
优选的,所述伸缩杆的两端铰接设有连接杆,所述连接杆的一端通过固定环与所述烘干辊的端面转动连接,上下设置的两个所述烘干风管对称设置,设置在下方的所述烘干风管的下方设有配重条。Preferably, the two ends of the telescopic rod are hingedly provided with a connecting rod, one end of the connecting rod is rotatably connected to the end face of the drying roller through a fixing ring, and the two drying air ducts arranged up and down are arranged symmetrically. A counterweight bar is arranged below the drying air duct arranged below.
优选的,所述烘干辊内设有加热管,所述加热管的外侧设有内导热环,所述烘干辊的内侧设有与外导热环,所述内导热环与外导热环之间通过导热条装配连接。Preferably, a heating pipe is provided inside the drying roller, an inner heat conducting ring is provided on the outside of the heating pipe, an outer heat conducting ring is provided on the inside of the drying roller, and the inner heat conducting ring and the outer heat conducting ring The connection between them is assembled through thermal strips.
优选的,所述导热盒体包括导热底层、导热顶层和防水层,所述导热底层的上方和导热顶层的下方卡合装配设置,所述防水层设置在所述导热顶层的上方,所述防水层远离所述烘干箱体的一侧高度低于另一侧,所述导热盒体的上方设有漏水板,所述导热盒体延伸至所述染色箱体的一侧下方设有接水盒,所述接水盒的一端设有用于通水的漏槽。Preferably, the heat-conducting box includes a heat-conducting bottom layer, a heat-conducting top layer and a waterproof layer. The height of the side away from the drying box is lower than that of the other side, a water leakage plate is provided above the heat conducting box, and a water receiving plate is provided under the side extending to the dyeing box. box, one end of the water receiving box is provided with a drain for water.
优选的,所述烘干箱体内部远离所述导热盒体的一侧下方设有隔板,所述隔板的上端靠近所述烘干箱体内部上方,烘干箱体内的布料穿过所述烘干机构后从所述隔板的上方穿过并从出料口穿出。Preferably, a baffle is provided below the side of the drying box away from the heat conducting box, the upper end of the baffle is close to the top of the drying box, and the cloth in the drying box passes through the After the drying mechanism, pass through above the partition and pass through the discharge port.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明通过对称设置的脱水夹板,便于将布料上多余的染液进行挤出,挤出的染液直接滴落在染色箱体内部下方的染料中,经过脱水辊时,上下设置的脱水辊通过转动对布料进行挤压脱水,且脱水辊内设置的自动脱水机构,可实现对布料表面的液体进行吸收至脱水辊内部,并通过脱水辊的一端向外排出,通过染色箱体的内壁滴落至染色箱体内部下方,实现对布料的有效脱水操作,使得脱水后的布料无明显水渍。1. The present invention uses symmetrically arranged dehydration splints to facilitate extrusion of excess dye liquor on the cloth, and the extruded dye liquor directly drops into the dye at the bottom of the inside of the dyeing box. The roller squeezes and dehydrates the cloth by rotating, and the automatic dehydration mechanism installed in the dewatering roller can realize the absorption of the liquid on the surface of the cloth to the inside of the dehydrating roller, and discharge it outward through one end of the dehydrating roller, and pass through the inner wall of the dyeing box Drip to the bottom of the dyeing box to achieve effective dehydration of the fabric, so that the dehydrated fabric has no obvious water stains.
2.本发明通过电机带动驱动轴转动,进而带动脱水辊转动,通过主齿轮、第一齿轮和第二齿轮的配合,实现排水管与脱水辊之间反向转动,由于排水管外侧的吸水海绵和储水海绵与排水管外侧联动设置,从而可实现吸水海绵和储水海绵发生扭曲,进而挤出海绵内的水渍,迫使水渍进入排水管内进行排水,又由于内齿轮上仅有四分之一的齿,使得内齿轮仅能带动主齿轮转动四分之一圈,之后由于吸水海绵和储水海绵的拉力,使得排水管快速回弹恢复原状,避免过度扭曲对吸水海绵和储水海绵造成损伤。2. The present invention drives the drive shaft to rotate through the motor, and then drives the dewatering roller to rotate. Through the cooperation of the main gear, the first gear and the second gear, the reverse rotation between the drain pipe and the dewatering roller is realized. Because the water-absorbing sponge on the outside of the drain pipe It is set in conjunction with the water storage sponge and the outside of the drain pipe, so that the water absorption sponge and the water storage sponge can be twisted, and then the water stains in the sponge can be squeezed out, forcing the water stains into the drain pipe for drainage, and because there are only four points on the internal gear One of the teeth, so that the internal gear can only drive the main gear to rotate a quarter of a turn, and then due to the pulling force of the water-absorbing sponge and the water-storage sponge, the drain pipe quickly rebounds back to its original shape, avoiding excessive distortion of the water-absorbing sponge and the water-storage sponge cause damage.
3.本发明通过两组烘干辊的交错上下移动,带动设置在烘干辊之间的布料进行上下摆动,从而使得布料正反两面均能更大面积更加均匀地与烘干箱体内的热流进行接触,从而大大提高了对布料的烘干效率,通过连接杆、固定环和伸缩杆的配合,便于在两组烘干辊上下移动的同时,伸缩杆和烘干风管的位置随之移动,且通过将两个烘干风管对称设置,使得经过两个烘干风管之间的布料两面都能被快速风干,大大增加了与热风的接触面积,从而提高了烘干效率。3. The present invention drives the cloth between the drying rollers to swing up and down through the staggered up and down movement of two sets of drying rollers, so that the front and back sides of the cloth can be more evenly connected with the heat flow in the drying box in a larger area. contact, thereby greatly improving the drying efficiency of the cloth, through the cooperation of the connecting rod, the fixed ring and the telescopic rod, it is convenient to move the position of the telescopic rod and the drying air duct when the two sets of drying rollers move up and down , and by arranging the two drying air pipes symmetrically, both sides of the cloth passing between the two drying air pipes can be quickly air-dried, which greatly increases the contact area with the hot air, thereby improving the drying efficiency.
4.本发明通过将布料的一端从进料口导入染色箱体内,布料依次经过染色机构、脱水机构和烘干机构并从出料口穿出,对布料进行染色时,需要对染料进行加热升温,在染色箱体内部下方加热的部分热量通过导热盒体传递至烘干箱体内,实现对烘干箱体内潮湿的布料提供烘干热量,从而有效节省了对资源的利用,其中烘干箱体与染色箱体为一体式结构,有效增加了对空间的利用率,节省了染色装置的占地空间。4. In the present invention, one end of the cloth is introduced into the dyeing box from the feed inlet, and the cloth passes through the dyeing mechanism, the dehydration mechanism and the drying mechanism in sequence and passes through the discharge port. When dyeing the cloth, it is necessary to heat up the dye , part of the heat heated under the inside of the dyeing box is transferred to the drying box through the heat conduction box, so as to provide drying heat to the wet cloth in the drying box, thereby effectively saving the use of resources, among which the drying box The integrated structure with the dyeing box effectively increases the utilization rate of the space and saves the floor space of the dyeing device.
附图说明Description of drawings
图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2是本发明的脱水机构立体图;Fig. 2 is a perspective view of the dehydration mechanism of the present invention;
图3是本发明的图2中A处结构放大结构示意图;Fig. 3 is the enlarged structure schematic diagram of the structure at A place in Fig. 2 of the present invention;
图4是本发明的脱水辊与所述排水管装配结构立体图;Fig. 4 is a three-dimensional view of the assembly structure of the dewatering roller and the drain pipe of the present invention;
图5是本发明的导热盒体立体图;Fig. 5 is a perspective view of the heat conduction box of the present invention;
图6是本发明的图5中B处结构放大结构示意图;Fig. 6 is a schematic diagram of the enlarged structure of the structure at B in Fig. 5 of the present invention;
图7是本发明的烘干机构立体图;Fig. 7 is a perspective view of the drying mechanism of the present invention;
图8是本发明的图7中C处结构放大结构示意图;Fig. 8 is a schematic diagram of the enlarged structure of the structure at C in Fig. 7 of the present invention;
图9是本发明的脱水刮板立体图。Fig. 9 is a perspective view of the dewatering scraper of the present invention.
图中:1、染色箱体;2、烘干箱体;3、进料口;4、出料口;5、保温板;6、导热盒体;7、输送辊;8、脱水刮板;9、喷淋染色机构;101、脱水夹板;102、脱水辊;111、烘干辊;112、烘干风管;121、吸水海绵;122、储水海绵;123、排水管;124、第一反渗膜;125、第二反渗膜;126、进水孔;127、引导海绵;128、海绵垫;131、电机;132、渗水槽;133、排水槽;141、主齿轮;142、驱动轴;143、第一齿轮;144、第二齿轮;145、边齿;146、内齿轮;151、固定板;152、端板;153、伸缩杆;154、气缸;155、连接杆;156、固定环;157、配重条;16、加热管;17、内导热环;18、外导热环;19、导热条;20、导热底层;21、导热顶层;22、防水层;23、漏水板;24、接水盒;25、隔板。In the figure: 1. Dyeing box; 2. Drying box; 3. Inlet; 4. Outlet; 5. Insulation board; 6. Heat conduction box; 7. Conveyor roller; 9. Spray dyeing mechanism; 101. Dehydration splint; 102. Dehydration roller; 111. Drying roller; 112. Drying air duct; 121. Absorbent sponge; 122. Water storage sponge; 123. Drainage pipe; Reverse osmosis membrane; 125, second reverse osmosis membrane; 126, water inlet hole; 127, guide sponge; 128, sponge pad; 131, motor; 132, seepage tank; 133, drain tank; 141, main gear; 142, drive Shaft; 143, the first gear; 144, the second gear; 145, side teeth; 146, internal gear; 151, fixed plate; 152, end plate; 153, expansion rod; 154, cylinder; Fixed ring; 157, counterweight bar; 16, heating pipe; 17, inner heat conducting ring; 18, outer heat conducting ring; 19, heat conducting strip; 20, heat conducting bottom layer; 21, heat conducting top layer; 22, waterproof layer; 23, leaking plate ; 24, water receiving box; 25, clapboard.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明做进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention have been presented for purposes of illustration and description, but are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use.
实施例一:Embodiment one:
请参阅图1-图9,本发明提供一种技术方案:一种布料的染色装置,包括染色箱体1和烘干箱体2,烘干箱体2连通设置在染色箱体1上方一侧,染色箱体1的一侧设有进料口3,烘干箱体2与进料口3同一侧上设有出料口4,染色箱体1内部下方设有染色机构,染色箱体1的上方一侧设有脱水机构,烘干箱体2内设有烘干机构,染色箱体1上方一侧通过保温板5与烘干箱体2连通设置,烘干箱体2的下方通过导热盒体6与染色箱体1装配连接,染色机构包括输送辊7、脱水刮板8和喷淋染色机构9,输送辊7的一端和脱水刮板8的端面分别与染色箱体1内壁转动和固定装配,输送辊7上用于输送待染色的布料,喷淋染色机构9设置在染色箱体1远离烘干箱体2一侧的内壁上方,脱水机构包括脱水夹板101和脱水辊102,脱水夹板101和脱水辊102呈上下对称设置,待染色布料穿设在对称设置的脱水夹板101和脱水辊102之间,脱水辊102内设有自动脱水机构,烘干机构包括烘干辊111和烘干风管112,两个烘干辊111为一组且共有两组,两组烘干辊111上下滑动设置在染色箱体1内壁上,烘干风管112可调节设置在两组烘干辊111之间,使用该染色装置对布料进行染色操作时,将布料的一端从进料口3导入染色箱体1内,布料依次经过染色机构、脱水机构和烘干机构并从出料口4穿出,对布料进行染色时,需要对染料进行加热升温,在染色箱体1内部下方加热的部分热量通过导热盒体6传递至烘干箱体2内,实现对烘干箱体2内潮湿的布料提供烘干热量,从而有效节省了对资源的利用,布料经过染色机构时,通过输送辊7对布料进行引导限位,使得布料能稳定浸泡在染液内,在染色过程中,为了保证布料的染色质量,需要对布料进行反复浸泡,通过设置的脱水刮板8,便于将提出水面的布料进行刮蹭脱水,使得染料能更稳定均匀地附着在布料上,设置的喷淋染色机构9,通过对布料进行喷淋染色,喷淋出的水雾与布料接触时会产生一定力度,进一步增加了布料对染料的吸收,通过喷淋的水雾使得染料覆盖更加均匀,布料经过脱水机构时,布料先穿过脱水夹板101再通过脱水辊102进入烘干箱体2内,通过对称设置的脱水夹板101,便于将布料上多余的染液进行挤出,挤出的染液直接滴落在染色箱体1内部下方的染料中,经过脱水辊102时,上下设置的脱水辊102通过转动对布料进行挤压脱水,且脱水辊102内设置的自动脱水机构,可实现对布料表面的液体进行吸收至脱水辊102内部,并通过脱水辊102的一端向外排出,通过染色箱体1的内壁滴落至染色箱体1内部下方,实现对布料的有效脱水操作,使得脱水后的布料无明显水渍,脱水后的布料进入烘干箱体2,布料穿设在两组烘干辊111之间,通过两组烘干辊111的交错上下移动,带动设置在烘干辊111之间的布料进行上下摆动,从而使得布料正反两面均能更大面积更加均匀地与烘干箱体2内的热流进行接触,从而大大提高了对布料的烘干效率,烘干完成的布料从出料口4穿出,其中烘干箱体2与染色箱体1为一体式结构,有效增加了对空间的利用率,节省了染色装置的占地空间。Please refer to Fig. 1-Fig. 9, the present invention provides a technical solution: a fabric dyeing device, including a dyeing box 1 and a
自动脱水机构包括吸水海绵121、储水海绵122和排水管123,排水管123转动设置在脱水辊102中心位置处,脱水辊102的外侧通过第一反渗膜124与储水海绵122装配连接,储水海绵122的外侧通过第二反渗膜125与吸水海绵121装配连接,吸水海绵121的外侧与脱水辊102的内壁装配连接,脱水辊102上均匀设有多个进水孔126,当脱水辊102与含有染液的布料进行挤压接触时,液体通过进水孔126进入脱水辊102内部,并与吸水海绵121接触,吸水海绵121上的液体通过第二反渗膜125进入储水海绵122进行储存,对吸水海绵121和储水海绵122进行排水时,通过对排水管123进行转动,实现对吸水海绵121和储水海绵122进行挤压排水,通过设置的第一反渗膜124和第二反渗膜125,有效保证了挤压排水过程中,脱水辊102靠内依次的液体尽可能少地反渗至外侧,从而便于将液体向中心位置处挤压,直到排入排水管123中,并从排水管123向脱水辊102的一端排出。The automatic dehydration mechanism includes a water-absorbing
进水孔126内填充设有引导海绵127,引导海绵127的外侧连接设有海绵垫128,引导海绵127的内侧与吸水海绵121的外侧接触连接,吸水海绵121、第一反渗膜124、储水海绵122、第二反渗膜125和排水管123的外壁之间均固定装配,通过在进水孔126内设置引导海绵127,便于将与布料接触时吸收的水渍通过引导海绵127引导至脱水辊102内部,通过在脱水辊102外侧设置海绵垫128,一方面便于通过海绵垫128进行吸水,另一方面保证了脱水辊102外侧的整洁,避免脱水辊102外侧进水孔126边缘处与布料接触时产生摩擦导致布料受损的可能性,通过将吸水海绵121、第一反渗膜124、储水海绵122、第二反渗膜125和排水管123之间均联动设置,使得当转动排水管123时,可带动吸水海绵121和储水海绵122一起转动,从而便于通过挤压的形式实现对吸水海绵121和储水海绵122进行排水操作,尽可能保证吸水海绵121和储水海绵122的干燥,从而使得吸水海绵121和储水海绵122能持续有效地吸水。The
两个脱水辊102的两端联动设置并与染色箱体1侧壁转动装配,一个脱水辊102的一端通过电机131驱动,排水管123上均匀分布设有渗水槽132,排水管123靠近电机131的一端直径窄于另一端直径,脱水辊102远离电机131的一端侧壁上设有排水槽133,通过将排水管123设置为一端宽一端窄的结构,便于将排水管123内部的液体从窄的一端向宽的一端排出,最终将水渍从脱水辊102一端的排水槽133排出,避免脱水辊102内的水渍堆积造成水渍无法快速排出的可能性,且将排水槽133设置在远离电机131的一端,避免水渍通过与电机131连接的驱动轴142进入电机131内部造成对电机131的损伤。The two ends of the two
排水管123的一端联动设有主齿轮141,脱水辊102的一端通过驱动轴142与电机131的输出端联动设置,驱动轴142的一端贯穿脱水辊102的一端与排水管123的一端转动连接,脱水辊102一端内侧设有第一齿轮143和第二齿轮144,驱动轴142一端设有与第一齿轮143啮合设置的边齿145,第一齿轮143与第二齿轮144啮合设置,第二齿轮144上联动设有内齿轮146,内齿轮146与主齿轮141啮合设置,内齿轮146侧壁的四分之三为光滑平面,对脱水辊102内部进行排水操作时,电机131带动驱动轴142转动,进而带动脱水辊102转动,便于对设置在两个脱水辊102之间的布料进行挤压脱水,由于第一齿轮143的两侧分别与第二齿轮144和边齿145啮合设置,使得第二齿轮144与驱动轴142同向转动,又第二齿轮144与内齿轮146联动设置,使得内齿轮146与驱动轴142同向转动,内齿轮146与主齿轮141啮合设置,可带动主齿轮141转动,进而带动排水管123与驱动轴142反向转动设置,实现排水管123与脱水辊102之间反向转动,由于排水管123外侧的吸水海绵121和储水海绵122与排水管123外侧联动设置,从而可实现吸水海绵121和储水海绵122发生扭曲,进而挤出海绵内的水渍,迫使水渍进入排水管123内进行排水,又由于内齿轮146上仅有四分之一的齿,使得内齿轮146仅能带动主齿轮141转动四分之一圈,之后由于吸水海绵121和储水海绵122的拉力,使得排水管123快速回弹恢复原状,避免过度扭曲对吸水海绵121和储水海绵122造成损伤。One end of the
染色箱体1的侧壁对称设有固定板151,每组烘干辊111的端面通过端板152滑动设置在固定板151内,固定板151的一端内侧通过气缸154与端板152装配连接,两个设置在上方或下方的烘干辊111的端面之间铰接设有伸缩杆153,烘干风管112转动设置在对称设置的两个伸缩杆153之间,通过固定板151、气缸154和端板152的配合,便于每组的烘干辊111可在固定板151上进行上下移动,从而带动设置在烘干辊111之间的布料进行摆动,增加烘干面积。The side wall of the dyeing box 1 is symmetrically provided with a
伸缩杆153的两端铰接设有连接杆155,连接杆155的一端通过固定环156与烘干辊111的端面转动连接,上下设置的两个烘干风管112对称设置,设置在下方的烘干风管112的下方设有配重条157,通过连接杆155、固定环156和伸缩杆153的配合,便于在两组烘干辊111上下移动的同时,伸缩杆153和烘干风管112的位置随之移动,且通过将两个烘干风管112对称设置,使得经过两个烘干风管112之间的布料两面都能被快速风干,大大增加了与热风的接触面积,从而提高了烘干效率,烘干风管112与挖补烘干风机连通设置。The two ends of the
烘干辊111内设有加热管16,加热管16的外侧设有内导热环17,烘干辊111的内侧设有与外导热环18,内导热环17与外导热环18之间通过导热条19装配连接,烘干辊111内设有蓄电池,加热管16通过设置在烘干辊111内的蓄电池进行供电,加热管16发热时,热量通过内导热环17、导热条19与外导热环18接触,而外导热环18与加热管16的内壁接触,从而实现对加热管16侧壁的均匀加热,从而使得经过加热管16的布料能均匀熨烫平整和加热烘干操作。The drying
导热盒体6包括导热底层20、导热顶层21和防水层22,导热底层20的上方和导热顶层21的下方卡合装配设置,防水层22设置在导热顶层21的上方,防水层22远离烘干箱体2的一侧高度低于另一侧,导热盒体6的上方设有漏水板23,导热盒体6延伸至染色箱体1的一侧下方设有接水盒24,接水盒24的一端设有用于通水的漏槽,通过导热顶层21和导热顶层21的配合,实现对导热盒体6的有效导热,实现最大限度对染色箱体1内部的热量进行利用,通过设置的接水盒24,便于将滴落在导热盒体6内的水渍导入至接水盒24,并从接水盒24的一端流出。The heat-conducting
烘干箱体2内部远离导热盒体6的一侧下方设有隔板25,隔板25的上端靠近烘干箱体2内部上方,烘干箱体2内的布料穿过烘干机构后从隔板25的上方穿过并从出料口4穿出,通过设置的隔板25,实现对烘干箱体2内部的热量进行阻隔,一定程度上降低热量的流失。The interior of the
使用时,使用该染色装置对布料进行染色操作时,将布料的一端从进料口3导入染色箱体1内,布料依次经过染色机构、脱水机构和烘干机构并从出料口4穿出,对布料进行染色时,需要对染料进行加热升温,在染色箱体1内部下方加热的部分热量通过导热盒体6传递至烘干箱体2内,实现对烘干箱体2内潮湿的布料提供烘干热量,从而有效节省了对资源的利用,布料经过染色机构时,通过输送辊7对布料进行引导限位,使得布料能稳定浸泡在染液内,在染色过程中,为了保证布料的染色质量,需要对布料进行反复浸泡,通过设置的脱水刮板8,便于将提出水面的布料进行刮蹭脱水,使得染料能更稳定均匀地附着在布料上,设置的喷淋染色机构9,通过对布料进行喷淋染色,喷淋出的水雾与布料接触时会产生一定力度,进一步增加了布料对染料的吸收,通过喷淋的水雾使得染料覆盖更加均匀,布料经过脱水机构时,布料先穿过脱水夹板101再通过脱水辊102进入烘干箱体2内,通过对称设置的脱水夹板101,便于将布料上多余的染液进行挤出,挤出的染液直接滴落在染色箱体1内部下方的染料中,经过脱水辊102时,上下设置的脱水辊102通过转动对布料进行挤压脱水,且脱水辊102内设置的自动脱水机构,可实现对布料表面的液体进行吸收至脱水辊102内部,并通过脱水辊102的一端向外排出,通过染色箱体1的内壁滴落至染色箱体1内部下方,实现对布料的有效脱水操作,使得脱水后的布料无明显水渍,脱水后的布料进入烘干箱体2,布料穿设在两组烘干辊111之间,通过两组烘干辊111的交错上下移动,带动设置在烘干辊111之间的布料进行上下摆动,从而使得布料正反两面均能更大面积更加均匀地与烘干箱体2内的热流进行接触,从而大大提高了对布料的烘干效率,烘干完成的布料从出料口4穿出,其中烘干箱体2与染色箱体1为一体式结构,有效增加了对空间的利用率,节省了染色装置的占地空间。When in use, when the dyeing device is used to dye the cloth, one end of the cloth is introduced into the dyeing box 1 from the feed port 3, and the cloth passes through the dyeing mechanism, the dehydration mechanism and the drying mechanism in turn and passes through the
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段实施。Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, shall be implemented according to conventional means in the art.
Claims (10)
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