CN212657920U - Liquid storage device of compressor - Google Patents
Liquid storage device of compressor Download PDFInfo
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- CN212657920U CN212657920U CN202020859688.XU CN202020859688U CN212657920U CN 212657920 U CN212657920 U CN 212657920U CN 202020859688 U CN202020859688 U CN 202020859688U CN 212657920 U CN212657920 U CN 212657920U
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Abstract
The utility model belongs to refrigeration accessory field especially relates to a compressor reservoir, including reservoir body, intake pipe, outlet duct, be provided with the clamping ring between intake pipe and reservoir body, be provided with the clamping ring between outlet duct and body, the clamping ring is the ring form structure, and intake pipe or outlet duct are entangled to clamping ring inside, and the outside sealing connection reservoir body of clamping ring; the utility model discloses having changed intake pipe, outlet duct and reservoir body lug connection's among the prior art mode, having reduced the degree of difficulty of processing, having strengthened the quality of connecting, welding operation is simple, and welding performance guarantees easily, also realizes automated production easily, reduces the adverse effect of vibration to the reservoir, prolongs the life of reservoir.
Description
Technical Field
The utility model belongs to refrigeration accessory field especially relates to a compressor reservoir.
Background
The liquid accumulator is an important part of the compressor, plays roles of storage, gas-liquid separation, filtration, noise reduction and refrigerant buffering, and consists of a cylinder BODY (BODY), an air inlet PIPE (INLET PIPE), an air OUTLET PIPE (OUTLET PIPE), a filter SCREEN (SCREEN) and other parts. The liquid storage device comprises a liquid storage device barrel, and an air inlet pipe and an air outlet pipe which are combined on the liquid storage device barrel and communicated with the interior of the liquid storage device barrel. In the operation of the air conditioning system, the refrigerant can not be completely vaporized, namely, the refrigerant coming out of the evaporator can have liquid refrigerant to enter the liquid accumulator, the liquid refrigerant without vaporization can directly fall on the bottom of the liquid accumulator cylinder because the refrigerant is heavier than gas, and the vaporized refrigerant enters the compressor from the outlet of the liquid accumulator, so that the liquid impact caused by the liquid refrigerant sucked by the compressor is prevented. The reservoir part is in the use operation, in order to avoid the impurity in the pipeline directly to get into the compressor, so can install the filter screen between reservoir intake pipe to outlet duct, prevented the possibility that impurity got into the compressor. The compressor runs for a long time, certain lubricating oil is discharged along with vaporized refrigerant in the compressor, and can enter the liquid storage device cylinder through a pipeline, and because the air outlet pipe welded at the bottom of the liquid storage device cylinder is provided with an oil return hole, the lubricating oil precipitated at the bottom of the cylinder acts as force through the suction force of the compressor, and the air outlet pipe returning to the liquid storage device enters the compressor again, so that the compressor is lubricated and protected.
When the compressor is in operation, periodic vibration in the axial direction can occur, the weakest part of the compressor is a welding part, and in order to ensure that a refrigerant does not leak, the liquid accumulator must have good welding quality, particularly at the connection part of the air inlet pipe and the air outlet pipe with the liquid accumulator body.
Generally, the air inlet pipe and the air outlet pipe are both made of copper pipes, the copper pipes are soft, the mechanical strength and the welding performance are good, but the price of the copper pipes is high, in order to save cost, the air inlet pipe and the air outlet pipe can be made of iron or steel, and the problem of welding between dissimilar materials is solved.
The patent with publication number "CN 105234515A" discloses a welding process of suction and exhaust pipes of a liquid storage device, wherein a sleeve is arranged at the joint of a small steel pipe and a copper bent pipe and clamped at a through hole of the liquid storage device, and the welding process comprises the following steps: pre-treatment of welding, including polishing and cleaning; assembling parts, namely clamping the end parts of the small steel pipe and the copper bent pipe in the sleeve respectively to form a welding part; welding is carried out; and clamping the sleeve of the welding part at the through hole of the liquid storage device for welding. The process is beneficial to reducing the hidden danger of leakage of the welding interface, and the leakage rate is greatly reduced to about a few PPM. However, the technical scheme still has the defects of low welding quality and difficult control of the welding process.
Disclosure of Invention
An object of the utility model is to provide a compressor reservoir, including reservoir body, intake pipe, outlet duct, be provided with the clamping ring between intake pipe and reservoir body, be provided with the clamping ring between outlet duct and body, the clamping ring is the circular ring shaped structure, and intake pipe or outlet duct, the outside sealing connection reservoir body of clamping ring are lived to the inside cover of clamping ring.
The utility model discloses a set up the clamping ring between intake pipe and reservoir body, outlet duct and reservoir body, changed intake pipe among the prior art and reservoir body lug connection's mode, outlet duct and reservoir body lug connection's mode, reduced the degree of difficulty of processing on the one hand, strengthened the quality of connection on the one hand.
Traditional intake pipe is direct contact with reservoir body, outlet duct and reservoir body, connects fixedly through brazed mode, rarely uses mode such as fusion welding, resistance welding, laser welding, because the pipe wall of intake pipe, outlet duct, reservoir body is very thin, uses modes such as fusion welding, resistance welding, laser welding to hardly guarantee welded in-process and does not produce the damage to the pipe wall of intake pipe, outlet duct, reservoir body, hardly controls welded quality. The brazing process is required to be fine in operation, the requirement on welding skills of operators is high, and automation operation is difficult, so that the process becomes a key link for restricting automatic production of the compressor liquid storage device, and production efficiency is affected.
The traditional air inlet pipe is in brazed connection with the liquid storage device body, and the air outlet pipe is in brazed connection with the liquid storage device body, so that welding can be only carried out on one end of the outer part of the liquid storage device body, the liquid storage device body is of a cavity structure, the connecting parts of the inner part of the liquid storage device and the air inlet pipe and the air outlet pipe are difficult to weld, the effective welding contact areas of the air inlet pipe and the air outlet pipe with the liquid storage; moreover, in welding process, the position relation of requirement intake pipe, outlet duct and reservoir body will be adjusted well, and the precision that the requirement was adjusted well and is kept is very high to and require intake pipe, outlet duct and reservoir body to be concentric, and the precision that the requirement keeps with one heart is also very high, otherwise, appear very easily that intake pipe, outlet duct and reservoir body contact when setting up in the welding process, the little partial solder in clearance piles up, and the partial solder that the clearance is big is not enough, causes welding defect, and welding quality is difficult to guarantee.
Traditional intake pipe and reservoir body, outlet duct and reservoir body lug weld are connected, and along with the vibration of compressor, this welding position directly bears impact, the shearing force that the vibration produced, and long-term accumulation, this welding position is cracked, gap, not hard up just very easily appears, causes refrigerant gas leakage, influences the life of reservoir.
Further, the connecting ring is made of metal, specifically iron or steel or copper or aluminum.
The clamping ring of metal material has the pliability, and the clamping ring setting is between intake pipe and reservoir body, and the clamping ring setting is between outlet duct and reservoir body, and when the reservoir received the vibration, no matter receive impact force or shearing force, the metal pliability of clamping ring itself can both provide the buffering, reduces the adverse effect of vibration to the reservoir, prolongs the life of reservoir.
Further, the inner part of the connecting ring is welded with the air inlet pipe. Preferably, the specific welding manner is brazing.
Furthermore, the inner part of the connecting ring is welded with the air outlet pipe. Preferably, the specific welding manner is brazing.
The brazing mode is adopted, so that the air inlet pipe and the air outlet pipe can be effectively protected from being damaged. And the connecting ring is assembled with the air inlet pipe and the air outlet pipe and brazed, so that the liquid storage device is not involved, the welding operation is simple, the welding performance is easy to guarantee, and the automatic production is easy to realize.
Further, the air inlet pipe is welded on two sides contacted with the connecting ring.
Furthermore, both sides of the air outlet pipe, which are contacted with the connecting ring, are welded.
During the welding, only the clamping ring is assembled with the air inlet pipe and the air outlet pipe and is welded, the liquid storage device is not involved at the moment, and the welding can be carried out from the two sides of the clamping ring. The mode that the clamping ring both sides all welded has strengthened the welding effect of intake pipe, outlet duct and clamping ring greatly, and effective welding area of contact increases, and welded connecting portion become two by one, and the ability of bearing the vibration obviously strengthens, and life obviously increases.
Further, the outer part of the connecting ring is welded with the liquid storage device body. Preferably, the specific welding mode is brazing or resistance welding or laser welding.
In one mode, the diameter of the inner circle of the connecting ring is unchanged, and the thickness of the ring is gradually increased or decreased.
In one mode, the connecting ring is of a hollow truncated cone structure.
In one mode, the section of the circular ring of the connecting ring is wedge-like.
The thickness of one side of the connecting ring is small, and the connecting ring is plugged into a connecting gap between the air inlet pipe and the liquid storage device body or a connecting gap between the air outlet pipe and the liquid storage device body, fills the gap and is welded and fixed; the big one side of clamping ring thickness further plugs up the gap of intake pipe or outlet duct and reservoir body, strengthens the intensity and the quality of connection.
Furthermore, the connecting ring and the liquid storage device body are welded in a resistance welding mode.
Resistance welding's one end electrode connection clamping ring, one end electrode connection reservoir body, the part of being in contact with reservoir body at the clamping ring constantly is heated melting welding, and welding effect is stable, and welding quality is high.
Further, the material of the liquid storage device body is steel or iron.
More preferably, the reservoir body material type is SPCC.
Furthermore, the material of the air inlet pipe is steel, iron or copper.
More preferably, the air inlet pipe material type is SPCC.
Furthermore, the material of the air outlet pipe is steel, iron or copper.
More preferably, the outlet pipe is made of SPCC.
In one mode, a pipe sleeve is further arranged at the tail end of the air outlet pipe.
More preferably, the pipe sleeve is made of copper. More preferably, the pipe sleeve is made of red copper.
The air outlet pipe is made of steel or iron materials, so that cost is saved. However, for the next process or downstream customers, the connection and processing of the steel or iron air outlet pipe is difficult, and the processing of the copper pipe is not convenient. The utility model discloses a set up the pipe box at the outlet duct end, both satisfied the requirement of practicing thrift the cost, satisfied next process or low reaches customer's processing requirement again.
Furthermore, the air outlet pipe and the pipe sleeve are welded in a brazing mode.
In one mode, the end of the outlet pipe is electroplated with copper to form a pipe sleeve.
The air outlet pipe is made of steel or iron material, and the tail end part of the air outlet pipe is electroplated with copper to form a pipe sleeve, so that the requirement of saving cost is met, and the processing requirement of the next procedure or downstream customers is met.
Further, a filter screen is arranged in the liquid storage device body.
An object of the utility model is to provide a processing method of compressor reservoir, including following process:
welding the air inlet pipe and the connecting ring at two sides, and welding the air outlet pipe and the connecting ring at two sides;
the connecting ring of the air inlet pipe is welded with the liquid storage device body, and the connecting ring of the air outlet pipe is welded with the liquid storage device body.
Further, the air inlet pipe and the connecting ring are subjected to double-side brazing to form a long welding seam.
Furthermore, the air outlet pipe and the connecting ring are brazed on two sides to form a long welding seam.
Further, resistance welding is carried out to the clamping ring of intake pipe and reservoir body, and the ring cross-section of clamping ring becomes the L type after the welding is accomplished, and the welding seam is the L type.
Further, the connecting ring of outlet duct and reservoir body carry out resistance welding, and the ring cross-section of connecting ring becomes the L type after the welding is accomplished, and the welding seam is the L type.
Furthermore, the connecting ring of the air inlet pipe and the liquid storage device body are subjected to resistance welding, the circular cross section of the connecting ring becomes rectangular after welding, and a welding seam is in a strip shape.
Furthermore, the connecting ring of the air outlet pipe and the liquid storage device body are subjected to resistance welding, the circular cross section of the connecting ring is changed into a rectangle after welding, and a welding seam is in a strip shape.
Further, the processing method of the compressor liquid storage device further comprises the following steps:
the method comprises the following steps of carrying out brazing welding on the pipe sleeve made of red copper and the tail end of the air outlet pipe made of iron (carbon steel), specifically adopting copper-based brazing solder with the melting point of 1000-1050 ℃, and setting the welding temperature between the melting points of the copper-based brazing solder and the red copper in a furnace brazing mode.
Furthermore, the brazing process of the pipe sleeve and the air outlet pipe is performed before the air outlet pipe and the connecting ring are welded.
Furthermore, the brazing process of the pipe sleeve and the air outlet pipe is carried out after the air outlet pipe and the connecting ring are welded.
Further, the processing method of the compressor liquid storage device further comprises the following steps:
and electroplating the outer layer at the tail end of the air outlet pipe to form a pipe sleeve.
Has the advantages that:
1. the utility model discloses a set up the clamping ring between intake pipe and reservoir body, outlet duct and reservoir body, changed intake pipe among the prior art and reservoir body lug connection's mode, outlet duct and reservoir body lug connection's mode, reduced the degree of difficulty of processing on the one hand, strengthened the quality of connection on the one hand.
2. The utility model discloses a set up the clamping ring between intake pipe and reservoir body, the clamping ring sets up between outlet duct and reservoir body, when the reservoir received the vibration, no matter receive impact force or shearing force, the metal pliability of clamping ring itself can both provide the buffering, reduces the adverse effect of vibration to the reservoir, prolongs the life of reservoir.
3. The utility model discloses with the inside welding of brazing of intake pipe with the connecting ring, with the inside welding of brazing of outlet duct with the connecting ring, adopt brazed mode, can effectively protect intake pipe, outlet duct not receive the damage, moreover, the connecting ring is brazed with intake pipe, outlet duct equipment, does not relate to the reservoir this moment, welding operation is simple, and welding performance guarantees easily, also realizes automated production easily.
4. The utility model discloses all weld in the both sides of intake pipe and clamping ring contact, all weld in the both sides of outlet duct and clamping ring contact, strengthened the welding effect of intake pipe, outlet duct and clamping ring greatly, effective welding area of contact increases, and welded connecting portion become two by one, and the ability of bearing the vibration obviously strengthens, and life obviously increases.
5. The utility model discloses after the welding was accomplished, the clamping ring was the structure of L type, and the welding seam is L type structure, is favorable to increasing the area of contact of clamping ring and reservoir body, reinforcing welding quality. Simultaneously, the export of reservoir also can be shutoff to the structure of L type, prevents that this internal refrigerant of reservoir from revealing under the bad condition of welding.
6. The utility model discloses after the welding was accomplished, the clamping ring was the rectangle structure, and the welding seam is rectangular type structure, is favorable to increasing the area of contact of clamping ring and reservoir body, reinforcing welding quality.
7. The pipe sleeve and the tail end of the air outlet pipe are brazed, copper-based brazing material with the melting point of 1000-1050 ℃ is adopted, a furnace brazing mode is adopted, the welding temperature is set to be between the melting points of the copper-based brazing material and red copper, and the furnace brazing of the red copper and iron (carbon steel) can be well realized; moreover, the welding of the liquid accumulator and the compressor in the subsequent process usually adopts silver-based brazing solder, the melting point is below 900 ℃, the secondary melting phenomenon of the copper-based brazing solder in the welding process of the liquid accumulator and the compressor can be effectively avoided, the connection quality of the protective pipe sleeve and the air outlet pipe is enhanced, and the refrigerant is ensured not to leak.
8. The utility model discloses a form the pipe box at the terminal outer electroplating of outlet duct, processing easy operation is convenient, has connection quality well again simultaneously, guarantees that the refrigerant does not reveal.
Drawings
FIG. 1 is a schematic view of a compressor accumulator;
FIG. 2 is a schematic structural view of a coupling ring according to embodiment 2;
FIG. 3 is a schematic structural view showing the cross section of a coupling ring according to embodiment 2;
FIG. 4 is a schematic structural view of a coupling ring according to embodiment 3;
FIG. 5 is a schematic structural view showing the cross-sectional shape of a coupling ring according to embodiment 3;
FIG. 6 is a schematic view of a welding structure of the coupling ring and the intake pipe;
FIG. 7 is a schematic view of a welding structure of the connecting ring, the air inlet pipe and the reservoir body;
FIG. 8 is a schematic view of a welding structure of the coupling ring and the intake pipe;
FIG. 9 is a schematic view of a welding structure of the connecting ring, the air inlet pipe and the reservoir body;
FIG. 10 is a schematic view of a welding structure of the coupling ring and the intake pipe;
FIG. 11 is a schematic view of a welding structure of the connecting ring, the air inlet pipe and the reservoir body;
FIG. 12 is a schematic view of a welding structure of the coupling ring and the outlet pipe;
FIG. 13 is a schematic view of a welding structure of the connection ring, the air outlet pipe and the reservoir body;
FIG. 14 is a schematic view of a welded structure of a coupling ring and an outlet pipe;
FIG. 15 is a schematic view of a welding structure of the connection ring, the air outlet pipe and the reservoir body;
FIG. 16 is a schematic view of a welded structure of the coupling ring and the outlet tube;
FIG. 17 is a schematic view of a welding structure of the connection ring, the air outlet pipe and the liquid reservoir body;
FIG. 18 is a schematic view of a welded structure of an outlet pipe and a pipe sleeve;
FIG. 19 is a schematic view of an electroplating structure of the outlet tube and the sleeve;
wherein, 1, the liquid storage device body; 2 a screen assembly; 3 connecting rings, 31 welding seams, 32 welding seams, 33 welding seams, 34 welding seams, 37 welding seams and 38 welding seams; 4, air inlet pipe; 5 join ring, 51 weld, 52 weld, 53 weld, 54 weld, 57 weld, 58 weld; 6, an air outlet pipe; 7, pipe sleeve, 71 welding seam and 72 electroplating a transition layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
Example 1
As shown in figure 1, a compressor reservoir, including reservoir body 1, intake pipe 4, outlet duct 6, be provided with clamping ring 3 between intake pipe 4 and reservoir body 1, be provided with clamping ring 5 between outlet duct 6 and reservoir body 1, clamping ring 3 is the ring shaped structure, and 3 rings of clamping ring are inside to entangle intake pipe 4, 3 rings of clamping ring outside seal connection reservoir body 1, clamping ring 5 is the ring shaped structure, and 5 rings of clamping ring are inside to entangle outlet duct 6, and 5 rings of clamping ring outside seal connection reservoir body 1.
Further, a filter screen 2 is arranged in the liquid storage device body 1.
Example 2
As shown in fig. 2, the left side of fig. 2 is a schematic side view of the connection ring 3 or 5, and the right side of fig. 2 is a schematic side view of the connection ring 3 or 5.
The diameter of the inner circle of the circular ring of the connecting ring 3 or 5 is unchanged, and the thickness of the circular ring is gradually increased or decreased.
As shown in fig. 3, fig. 3 is a schematic structural view of a circular ring cross-sectional shape of the connecting ring 3 or 5.
The section of the ring of the connecting ring 3 or 5 is wedge-like, as shown by the polygon ABCDEFG in figure 3.
Further, sides AB of polygon ABCDEFG are horizontal, BC is inclined upward, and CD is vertical.
Further, the side BC is inclined upward at an angle of 25 to 50 degrees.
Further, the lengths of the edges AG and AB are 1mm, the length of the BC in the horizontal direction is 2mm, the height of the BC in the vertical direction is 1.5mm, and the length of the CD is 0.2 mm.
Example 3
As shown in fig. 4, the left side of fig. 4 is a schematic side view of the connection ring 3 or 5, and the right side of fig. 4 is a schematic side view of the connection ring 3 or 5.
The diameter of the inner circle of the circular ring of the connecting ring 3 or 5 is unchanged, and the thickness of the circular ring is gradually increased or decreased. The connecting ring is of a hollow truncated cone structure.
As shown in fig. 5, fig. 5 is a schematic structural view of the circular ring cross-sectional shape of the connecting ring 3 or 5.
The section of the ring of the connecting ring 3 or 5 is a truncated cone, as shown by the polygon JKMN in figure 5.
Further, the edge JK of the polygon JKMN is slanted upward.
Further, the side JK is inclined upward at an angle of 25 to 50 degrees.
Further, the length of the side JN is 1mm, the length of the JK in the horizontal direction is 5mm, and the height of the JK in the vertical direction is 3.5 mm.
Example 4
As shown in fig. 6, the connecting ring 3 is welded to the air inlet pipe 4 inside the ring, and is welded to both sides of the air inlet pipe 4 contacting the connecting ring 3, and the left side weld is designated as 31 and the right side weld is designated as 32.
Traditional welding mode, intake pipe and reservoir body direct contact and welding can only weld from the outside one side of reservoir, compares with the mode that this embodiment figure 6 shows, and traditional processing mode can only form one welding seam of left side welding seam 31 in similar figure 6.
When this embodiment welds, only the clamping ring 3 assembles with intake pipe 4, does not relate to the reservoir body this moment, can both weld from the both sides of clamping ring 3, forms twice welding seam 31 and 32, has strengthened the welding effect of intake pipe with the clamping ring greatly, and effective welding area of contact increases, and welded connecting portion become two by one, bears the obvious reinforcing of ability of vibration, and life obviously increases.
Further, the welding mode is brazing.
The brazing mode is adopted, so that the air inlet pipe 4 can be effectively protected from being damaged. And during the welding, the clamping ring 3 assembles with intake pipe 4, brazes, does not relate to the reservoir body this moment, and welding operation is simple, and welding performance guarantees easily, also realizes automated production easily.
As shown in fig. 12, the inner part of the connecting ring 5 is welded with the outlet pipe 6, and both sides of the outlet pipe 6 contacting with the connecting ring 5 are welded, the left side welding seam is marked as 51, and the right side welding seam is marked as 52.
Traditional welding mode, outlet duct and reservoir body direct contact and welding can only follow the outside one side of reservoir and weld, compare with the mode that this embodiment fig. 12 shows, and traditional processing mode can only form one welding seam of right side welding seam 52 in similar fig. 12.
When this embodiment welds, only the clamping ring 5 assembles with 6 equipment of outlet duct, does not relate to the reservoir body this moment, can both weld from the both sides of clamping ring 5, forms twice welding seam 51 and 52, has strengthened the welding effect of outlet duct and clamping ring greatly, and effective welding area of contact increases, and welded connecting portion become two by one, bears the obvious reinforcing of ability of vibration, and life obviously increases.
Further, the welding mode is brazing.
And the air outlet pipe 6 can be effectively protected from being damaged by adopting a brazing mode. And during the welding, the clamping ring 5 assembles with 6 equipment of outlet duct, brazes, does not relate to the reservoir body this moment, and welding operation is simple, and welding performance guarantees easily, also realizes automated production easily.
Example 5
As shown in fig. 8, the inside of the connecting ring 3 is welded with the air inlet pipe 4, both sides of the air inlet pipe 4 contacting with the connecting ring 3 are welded, and the welding process is properly controlled, and the left side welding seam and the right side welding seam are combined to form a large welding seam 33.
As shown in fig. 10, the inside of the connecting ring 3 is welded with the air inlet pipe 4, both sides of the air inlet pipe 4 contacting with the connecting ring 3 are welded, and the welding process is properly controlled, and the left side welding seam and the right side welding seam are combined to form a large welding seam 34.
As shown in fig. 14, the inner part of the connecting ring 5 is welded with the outlet pipe 6, both sides of the outlet pipe 6 contacting with the connecting ring 5 are welded, the welding process is properly controlled, and the left side welding seam and the right side welding seam are combined to form a large welding seam 53.
As shown in fig. 16, the inner part of the connecting ring 5 is welded with the outlet pipe 6, both sides of the outlet pipe 6 contacting with the connecting ring 5 are welded, the welding process is properly controlled, and the left side welding seam and the right side welding seam are combined to form a large welding seam 54.
Example 6
As shown in fig. 7, the outer part of the connecting ring 3 is welded to the reservoir body 1 to form a weld 37.
The clamping ring 3 is made of metal, has flexibility, and is arranged between the air inlet pipe 4 and the liquid storage device body 1. When the reservoir received the vibration, no matter receive impact force or shearing force, the metal pliability of clamping ring itself can both provide the buffering, reduces the adverse effect of vibration to the reservoir, prolongs the life of reservoir.
After the welding is completed, the circular section of the connecting ring 3 is changed into an L shape, and the welding seam 37 is in an L shape.
The structure of L type is favorable to increasing the area of contact of clamping ring 3 and reservoir body 1, reinforcing welding quality. Simultaneously, the export of reservoir also can be shutoff to the structure of L type, prevents that this internal refrigerant of reservoir from revealing under the bad condition of welding.
Further, the welding method is resistance welding.
As shown in fig. 9, the outer part of the connecting ring 3 is welded to the reservoir body 1 to form a weld 37.
The clamping ring 3 is made of metal, has flexibility, and is arranged between the air inlet pipe 4 and the liquid storage device body 1. When the reservoir received the vibration, no matter receive impact force or shearing force, the metal pliability of clamping ring itself can both provide the buffering, reduces the adverse effect of vibration to the reservoir, prolongs the life of reservoir.
After the welding is completed, the circular section of the connecting ring 3 is changed into an L shape, and the welding seam 37 is in an L shape.
The structure of L type is favorable to increasing the area of contact of clamping ring 3 and reservoir body 1, reinforcing welding quality. Simultaneously, the export of reservoir also can be shutoff to the structure of L type, prevents that this internal refrigerant of reservoir from revealing under the bad condition of welding.
Further, the welding method is resistance welding.
As shown in fig. 13, the connecting ring 5 is welded to the reservoir body 1 around the outside to form a weld 57.
The clamping ring 5 is made of metal, has flexibility and is arranged between the air outlet pipe 6 and the liquid storage device body 1. When the reservoir received the vibration, no matter receive impact force or shearing force, the metal pliability of clamping ring itself can both provide the buffering, reduces the adverse effect of vibration to the reservoir, prolongs the life of reservoir.
After the welding is completed, the section of the circular ring of the connecting ring 5 is changed into an L shape, and the welding seam 57 is in an L shape.
The structure of L type is favorable to increasing the area of contact of clamping ring 5 and reservoir body 1, reinforcing welding quality. Simultaneously, the export of reservoir also can be shutoff to the structure of L type, prevents that this internal refrigerant of reservoir from revealing under the bad condition of welding.
Further, the welding method is resistance welding.
As shown in fig. 15, the connecting ring 5 is welded to the reservoir body 1 around the outside to form a weld 57.
The clamping ring 5 is made of metal, has flexibility and is arranged between the air outlet pipe 6 and the liquid storage device body 1. When the reservoir received the vibration, no matter receive impact force or shearing force, the metal pliability of clamping ring itself can both provide the buffering, reduces the adverse effect of vibration to the reservoir, prolongs the life of reservoir.
After the welding is completed, the section of the circular ring of the connecting ring 5 is changed into an L shape, and the welding seam 57 is in an L shape.
The structure of L type is favorable to increasing the area of contact of clamping ring 5 and reservoir body 1, reinforcing welding quality. Simultaneously, the export of reservoir also can be shutoff to the structure of L type, prevents that this internal refrigerant of reservoir from revealing under the bad condition of welding.
Further, the welding method is resistance welding.
The outer part of the connecting ring and the liquid storage device body adopt a resistance welding mode, the welding operation is simple, the welding quality is stable and reliable, and the automatic production is easy.
Example 7
As shown in fig. 11, the outer part of the connecting ring 3 is welded to the reservoir body 1 to form a weld 38.
The clamping ring 3 is made of metal, has flexibility, and is arranged between the air inlet pipe 4 and the liquid storage device body 1. When the reservoir received the vibration, no matter receive impact force or shearing force, the metal pliability of clamping ring itself can both provide the buffering, reduces the adverse effect of vibration to the reservoir, prolongs the life of reservoir.
After the welding is completed, the circular section of the connecting ring 3 becomes rectangular, and the welding line 38 is a long strip.
The strip-shaped structure is beneficial to increasing the contact area of the connecting ring 3 and the liquid storage device body 1 and enhancing the welding quality.
Further, the welding method is resistance welding.
As shown in fig. 17, the connecting ring 5 is welded to the reservoir body 1 around the outside to form a weld 58.
The clamping ring 5 is made of metal, has flexibility and is arranged between the air outlet pipe 6 and the liquid storage device body 1. When the reservoir received the vibration, no matter receive impact force or shearing force, the metal pliability of clamping ring itself can both provide the buffering, reduces the adverse effect of vibration to the reservoir, prolongs the life of reservoir.
After the welding is completed, the circular section of the connecting ring 5 becomes rectangular, and the welding line 58 is a long strip.
The strip-shaped structure is beneficial to increasing the contact area of the connecting ring 3 and the liquid storage device body 1 and enhancing the welding quality.
Further, the welding method is resistance welding.
The outer part of the connecting ring and the liquid storage device body adopt a resistance welding mode, the welding operation is simple, the welding quality is stable and reliable, and the automatic production is easy.
Example 8
As shown in fig. 1 and 18, a pipe sleeve 7 is further arranged at the tail end of an air outlet pipe 6 of the compressor liquid storage device, and the pipe sleeve 7 is made of copper.
The pipe sleeve 7 is welded with the air outlet pipe 6, and the specific welding mode is brazing to form a welding seam 71.
Example 9
As shown in fig. 1 and 19, a pipe sleeve 7 is further arranged at the tail end of an air outlet pipe 6 of the compressor liquid storage device, and the pipe sleeve 7 is made of copper.
The pipe sleeve 7 is connected with the air outlet pipe 6 in a mode that the pipe sleeve 7 is formed on the outer layer of the air outlet pipe 6 in an electroplating mode, and the formed electroplating transition layer is marked as 72.
Example 10
A processing method of a compressor liquid storage device comprises the following steps:
the air inlet pipe 4 and the inner part of the connecting ring 3 are welded at two sides, and the air outlet pipe 6 and the inner part of the connecting ring 5 are welded at two sides;
the outside of the ring of the connecting ring 3 of the air inlet pipe is welded with the liquid storage device body, and the outside of the ring of the connecting ring 5 of the air outlet pipe is welded with the liquid storage device body.
Example 11
A processing method of a compressor liquid storage device comprises the following steps:
using the connecting ring 3 shown in fig. 2 and 3, carrying out double-side brazing on the air inlet pipe 4 and the inner part of the connecting ring 3 to form a left side welding seam 31 and a right side welding seam 32 shown in fig. 6;
using the connecting ring 5 shown in fig. 2 and 3, carrying out double-side brazing on the air outlet pipe 6 and the inner part of the connecting ring 5 to form a left side welding seam 51 and a right side welding seam 52 shown in fig. 12;
connecting a connecting ring 3 shown in figure 6 with an electrode at one end of resistance welding, connecting a liquid storage device body 1 with the electrode at one end of resistance welding, applying pressure to the connecting ring 3 of a welding part and the liquid storage device body 1 to enable the connecting ring 3 to be in contact with the liquid storage device body 1 after relative movement, enabling the liquid storage device body 1 to initially contact with an inclined part BC section of the connecting ring 3, continuously heating and melting the contacted part of the connecting ring 3 and the liquid storage device body 1 along with the continuous relative movement of the connecting ring 3 and the liquid storage device body 1, stopping relative movement until the liquid storage device body contacts with a CD section of the connecting ring, and finally forming a connecting structure shown in figure 7, wherein the circular section of the connecting ring 3 is changed into an L;
the connecting ring 5 shown in the attached drawing 12 is connected with an electrode at one end of resistance welding, the liquid storage device body 1 is connected with an electrode at one end of resistance welding, pressure is applied to the connecting ring 5 of a welding part and the liquid storage device body 1, the connecting ring 5 is made to contact with the liquid storage device body 1 after moving relatively, the liquid storage device body 1 initially contacts with the inclined part BC section of the connecting ring 5, along with the continuous relative movement of the connecting ring 5 and the liquid storage device body 1, the contact part of the two is continuously heated and melted, the relative movement is stopped when the liquid storage device body contacts with the CD section of the connecting ring, the connecting structure shown in the attached drawing 13 is finally formed, the circular section of the connecting ring 5 is changed into an L shape.
Example 12
On the basis of example 11, the ring cross-section of the connecting ring 3 or 5 used is wedge-like, as shown by the polygon ABCDEFG in FIG. 3.
Further, sides AB of polygon ABCDEFG are horizontal, BC is inclined upward, and CD is vertical.
Further, the side BC is inclined at an angle of 25 to 50 degrees.
The utility model discloses people find through the research, if the angle that limit BC inclines is too big, then the reservoir body 1 contacts the slope part BC section resistance of connecting ring 3 or 5 increases during resistance welding, causes that the horizontal part of L type welding seam is thin, vertical part is thick, and the welding seam quality is not good enough; if the angle of the slope of the side BC is too small, the resistance of the BC section of the inclined part of the liquid accumulator body 1 contacting the connecting ring 3 during resistance welding is reduced, so that the horizontal part of the L-shaped welding line is thick, the vertical part of the L-shaped welding line is thin, and the quality of the welding line is not good enough.
Further, the lengths of the edges AG and AB are 1mm, the length of the BC in the horizontal direction is 2mm, the height of the BC in the vertical direction is 1.5mm, and the length of the CD is 0.2 mm.
The utility model discloses a research discovery, if the length of limit AG, AB is too big, cause the size of coupling ring to compare with the gap size of intake pipe, outlet duct and reservoir body too big easily, increase the welding operation degree of difficulty; if the lengths of the edges AG and AB are too small, the absolute size of the connecting ring is easily too small, and the risk of occurrence of welding defects increases.
The utility model discloses a research finds that if the length of CD is too large, the L-shaped structure of the connecting ring is easily protruded after welding, the L-shaped structure exceeds the wall thickness of the liquid storage device body 1, the connecting ring is not beautiful, and other objects are easily scratched; if the length of the CD is too small, the coating length of the L-shaped structure of the connecting ring is easy to be too short and approaches to a straight shape, the outlet of the liquid storage device is blocked, and the function of preventing the leakage of the refrigerant is weakened.
Example 13
A processing method of a compressor liquid storage device comprises the following steps:
using the connecting ring 3 shown in the attached fig. 2 and 3, carrying out double-side brazing on the air inlet pipe 4 and the inner part of the connecting ring 3 to form a long welding seam 33 shown in the attached fig. 8;
using the connecting ring 5 shown in fig. 2 and 3, carrying out double-side brazing on the inner part of the air outlet pipe 6 and the ring of the connecting ring 5 to form a long welding seam 53 shown in fig. 14;
connecting a connecting ring 3 shown in figure 8 with an electrode at one end of resistance welding, connecting a liquid storage device body 1 with the electrode at one end of resistance welding, applying pressure to the connecting ring 3 of a welding part and the liquid storage device body 1 to enable the connecting ring 3 to be in contact with the liquid storage device body 1 after relative movement, enabling the liquid storage device body 1 to initially contact with an inclined part BC section of the connecting ring 3, continuously heating and melting the contacted part of the connecting ring 3 and the liquid storage device body 1 along with the continuous relative movement of the connecting ring 3 and the liquid storage device body 1, stopping relative movement until the liquid storage device body contacts with a CD section of the connecting ring, and finally forming a connecting structure shown in figure 9, wherein the circular section of the connecting ring 3 is changed into an L;
the connecting ring 5 shown in the attached drawing 14 is connected with an electrode at one end of resistance welding, the liquid storage device body 1 is connected with an electrode at one end of resistance welding, pressure is applied to the connecting ring 5 of a welding part and the liquid storage device body 1, the connecting ring 5 is made to contact with the liquid storage device body 1 after moving relatively, the liquid storage device body 1 initially contacts with the inclined part BC section of the connecting ring 5, along with the continuous relative movement of the connecting ring 5 and the liquid storage device body 1, the contact part of the two is continuously heated and melted, the relative movement is stopped when the liquid storage device body contacts with the CD section of the connecting ring, the connecting structure shown in the attached drawing 15 is finally formed, the circular section of the connecting ring 5 is changed into an L shape.
Example 14
A processing method of a compressor liquid storage device comprises the following steps:
using the connecting ring 3 shown in fig. 4 and 5, carrying out double-side brazing on the air inlet pipe 4 and the inner part of the connecting ring 3 to form a long welding seam 34 shown in fig. 10;
using the connecting ring 5 shown in fig. 4 and 5, carrying out double-side brazing on the air outlet pipe 6 and the inner part of the ring of the connecting ring 5 to form a long welding seam 54 shown in fig. 16;
connecting a connecting ring 3 shown in figure 10 with an electrode at one end of resistance welding, connecting a liquid storage device body 1 with the electrode at one end of resistance welding, applying pressure to the connecting ring 3 of a welding part and the liquid storage device body 1 to enable the connecting ring 3 to be in contact with the liquid storage device body 1 after relative movement, enabling the liquid storage device body 1 to initially contact with an inclined part JK section of the connecting ring 3, continuously heating and melting the contact part of the connecting ring 3 and the liquid storage device body 1 along with the continuous relative movement of the connecting ring 3 and the liquid storage device body 1 until the liquid storage device body is separated from the connecting ring, and finally forming a connecting structure shown in figure 11, wherein the circular section of the connecting ring 3 is rectangular, and a;
the connecting ring 5 shown in the attached drawing 16 is connected with an electrode at one end of resistance welding, the liquid storage device body 1 is connected with an electrode at one end of resistance welding, pressure is applied to the connecting ring 5 of a welding part and the liquid storage device body 1, the connecting ring 5 is made to contact with the liquid storage device body 1 after moving relatively, the liquid storage device body 1 initially contacts with the inclined part JK section of the connecting ring 5, along with the continuous relative movement of the connecting ring 5 and the liquid storage device body 1, the contact part of the connecting ring 5 and the liquid storage device body 1 is continuously heated and melted, the liquid storage device body is separated from the connecting ring, the connecting structure shown in the attached drawing 17 is finally formed, the circular cross section of the connecting ring.
Example 15
On the basis of the embodiment 14, the adopted circular section of the connecting ring 3 or 5 is in the shape of a truncated cone, as shown by a polygon JKMN in figure 5.
Further, the edge JK of the polygon JKMN is slanted.
Further, the side JK is inclined at an angle of 25 to 50 degrees.
Further, the length of the side JN is 1mm, the length of the JK in the horizontal direction is 5mm, and the height of the JK in the vertical direction is 3.5 mm.
The utility model discloses people found through research, if the angle that limit JK inclines is too big, then the reservoir body 1 contacts the slope part JK section resistance increase of connecting ring 3 or 5 during resistance welding, causes rectangular welding seam attenuation, and the welding seam quality is not good enough; if the inclination angle of the side JK is too small, the resistance of the JK section of the inclined part of the liquid accumulator body 1 contacting the connecting ring 3 during resistance welding is reduced, so that the long welding line is too thick, and the quality of the welding line is not good enough.
Example 16
As shown in fig. 18, a method for processing a compressor accumulator comprises the following processes:
the pipe sleeve 7 made of red copper and the tail end of the air outlet pipe 6 made of iron (carbon steel) are brazed, specifically, copper-based brazing material with the melting point of 1000-1050 ℃ is adopted, a furnace brazing mode is adopted, and the welding temperature is set to be between the melting points of the copper-based brazing material and the red copper.
The melting point of the red copper is 1083 ℃, the melting point of the copper-based brazing material is 1000-1050 ℃, and the furnace brazing of the red copper and the iron (carbon steel) can be well realized. Moreover, the welding of the liquid storage device and the compressor in the subsequent process usually adopts silver-based brazing solder with the melting point below 900 ℃, the melting point of the copper-based brazing solder adopted in the embodiment is 1000-1050 ℃, the phenomenon of secondary melting of the copper-based brazing solder in the welding process of the liquid storage device and the compressor is avoided, the connection quality of the protective pipe sleeve 7 and the air outlet pipe 6 is enhanced, and the refrigerant is ensured not to leak.
Further, the brazing process of the pipe sleeve 7 and the air outlet pipe 6 can be performed before the air outlet pipe 6 and the connecting ring 5 are welded.
Further, the brazing process of the pipe sleeve 7 and the air outlet pipe 6 can be performed after the air outlet pipe 6 and the connecting ring 5 are welded.
Example 17
As shown in fig. 19, a method for processing a compressor accumulator comprises the following processes:
and electroplating the outer layer at the tail end of the air outlet pipe 6 to form a pipe sleeve 7, wherein 72 is an electroplating transition layer.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.
Claims (7)
1. The utility model provides a compressor reservoir, includes reservoir body, intake pipe, outlet duct, its characterized in that, be provided with the clamping ring between intake pipe and reservoir body, be provided with the clamping ring between outlet duct and body, the clamping ring is the ring form structure, and inside entangling intake pipe or the outlet duct of clamping ring, the outside sealing connection reservoir body of clamping ring.
2. The compressor accumulator of claim 1 wherein the connecting ring is metal; the inner part of the connecting ring is welded with the air inlet pipe; the two sides of the air inlet pipe, which are contacted with the connecting ring, are welded.
3. The compressor accumulator of claim 1 wherein the connecting ring is metal; the inner part of the connecting ring is welded with the air outlet pipe; the two sides of the air outlet pipe, which are contacted with the connecting ring, are welded.
4. The compressor accumulator of claim 2 or 3 wherein the connecting ring is externally welded to the accumulator body.
5. The compressor accumulator of claim 1 wherein the inner circle diameter of the connecting ring annulus is constant and the connecting ring is a hollow truncated cone structure.
6. The compressor accumulator of claim 1 wherein the inner circle diameter of the connecting ring annulus is constant and the connecting ring annulus cross-section is wedge-like.
7. The compressor accumulator of claim 1 wherein the terminal end of the outlet pipe is further provided with a sleeve.
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