CN212652081U - Continuous type elevator is with soaking balanced compensation chain production line of room of moulding - Google Patents
Continuous type elevator is with soaking balanced compensation chain production line of room of moulding Download PDFInfo
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- CN212652081U CN212652081U CN202021041877.2U CN202021041877U CN212652081U CN 212652081 U CN212652081 U CN 212652081U CN 202021041877 U CN202021041877 U CN 202021041877U CN 212652081 U CN212652081 U CN 212652081U
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Abstract
The utility model discloses a continuous type elevator is with soaking balanced compensation chain production line of room of moulding, remove to turn round device and heating chamber including the chain link tensioning, the chain link tensioning is removed one side of turning round the device and is installed chain link preheating device, and one side of chain link preheating device installs the chain link and soaks the room device of moulding, the chain link soaks one side of moulding the room device and installs and soaks room chain link surface plasticizing device of moulding, and soaks one side of moulding room chain link surface plasticizing device and install the cooling spray set, one side of cooling spray set is installed and is soaked room balanced compensation chain draw gear of moulding. The plastic dipping chamber balance compensation chain production line for the continuous elevator is reasonable in design, high in safety and reliability, continuous in production, high in automation degree and convenient to operate; in the production and operation process of the production line, the heating block has good heat insulation effect, the temperature is automatically controlled, the process temperature required by the production of chain rings of the plastic dipping chamber is automatically set according to the requirements of processing materials, the production efficiency is high, and the production energy consumption can be effectively reduced.
Description
Technical Field
The utility model relates to a soak and mould compensation chain production technology equipment technical field, specifically be a continuous type elevator is with soaking balanced compensation chain production line of moulding room.
Background
A production line of a plastic-impregnated chamber balance compensation chain for an elevator is mainly used for producing the plastic-impregnated chamber balance compensation chain for the elevator. Aims to provide a plastic dipping chamber production line for continuously producing a plastic dipping chamber compensation chain with compact structure, convenient operation and high automation degree.
The original production line of the plastic-impregnated chamber compensation chain has the following defects;
1) the production line has large floor area, the equipment is manually operated, the chain ring is manually preheated, then is manually dipped in a plastic chamber, and is finally plasticized, so that the operation is complicated, and the labor cost is increased;
2) the surface quality of the chain ring of the plastic dipping chamber is unstable, and the thickness and the appearance quality are not uniform, so that the quality hidden danger is caused;
3) the production line of the plastic dipping chamber has low safety and potential safety hazard, and is easy to cause safety accidents;
4) 3-4 operators of the original plastic dipping chamber production line have the disadvantages of more users, high labor cost, low automation degree of operation and high fatigue degree of workers;
5) the original production line has a plurality of groups of transmission mechanisms, chain ring transmission and product traction are separated, the production operation is complicated, the production speed is completely adjusted manually, and the synchronization is not easy;
in conclusion, the original production line of the plastic dipping chamber compensation chain cannot meet the product development requirement, limit the use places of the production line of the plastic dipping chamber, and not meet the quality requirement, continuous automatic production requirement, safe operation and other production requirements of the plastic dipping chamber compensation chain.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a continuous type elevator is with soaking balanced compensation chain production line of moulding room to provide original soaking in solving above-mentioned background art and to mould room compensation chain production line and can not satisfy the needs that the product was opened up, restricted to soak the use place of moulding room production line, unsatisfactorily soak the problem of the production requirement of moulding the quality requirement of room compensation chain, serialization automated production demand, safe operation etc..
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a continuous type elevator is with soaking room balance compensation chain production line of moulding, includes the chain link tensioning and goes to turn round device and heating chamber, the chain link tensioning goes to turn round one side of device and installs chain link preheating device, and one side of chain link preheating device installs the chain link and soaks and mould the room device, the chain link soaks one side of moulding the room device and installs and soaks room chain ring surface plasticizing device, and soaks one side of moulding room chain ring surface plasticizing device and install cooling spray set, one side of cooling spray set is installed and is soaked room balance compensation chain draw gear of moulding, the chain link tensioning goes to turn round the inside of device and is provided with chain link drive mechanism, and one side of chain link drive mechanism is provided with brake equipment, chain link preheating device's inside is provided with heating mechanism, the chain link soaks the inside of moulding the room device and is provided with and soaks the room of, and the interior of the stainless steel plate is provided with a heat insulation material, and the heating chamber is positioned in the heat insulation material.
Preferably, the chain ring preheating device is connected with the heating mechanism, and the heating mechanism is uniformly distributed along the horizontal center line direction of the chain ring preheating device.
Preferably, a heating device is arranged in the heating chamber, and the heating device is uniformly distributed along the horizontal central line direction of the plasticizing device on the surface of the chain ring of the plastic dipping chamber.
Preferably, the chain ring preheating device, the chain ring plastic soaking chamber device, the plastic soaking chamber chain ring surface plasticizing device, the cooling spraying device and the plastic soaking chamber balance compensation chain traction device are sequentially distributed from left to right.
Preferably, the stainless steel plate is wrapped in the heat insulation material, and the central axis of the heat insulation material coincides with the central axis of the stainless steel plate.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses a production line compact structure, convenient operation, degree of automation are high, and this production line can realize alone the operation and practiced thrift the cost of labor greatly, and can realize that single product or many soak and mould room chain ring continuous production's soaking and mould room production line. The utility model discloses contain the chain link tensioning and remove to turn round the device, chain link preheating device, the chain link soaks moulds the room device, soaks moulds room chain link surface plasticizing device, and the cooling spray set soaks moulds room balance compensation chain draw gear. The chain ring preheating device has the advantages of short chain ring preheating time, good heat preservation effect and high automation degree; the production line has high capacity, more than one product, low average energy consumption, high production efficiency and convenient operation of workers, and can continuously produce the special production line of the plastic dipping chamber balance compensation chain for the elevator;
2. the production line of the utility model has reasonable design, high safety and reliability, continuous production, high automation degree and convenient operation; in the production and operation process of the production line, the heating block has good heat preservation effect, the temperature is automatically controlled, the temperature is automatically set according to the requirement of processing materials to reach the process temperature required by the production of chain rings of the plastic dipping chamber, the production efficiency is high, and the production energy consumption can be effectively reduced; the equipment can meet the production requirements of chain ring plastic dipping chamber compensation chains with different specifications and diameters, has high capacity, can produce more compensation chains, is convenient to install, and can meet the manufacturing requirements of plastic dipping chamber compensation chains for elevators and other chain ring surface plastic dipping chamber protection manufacturing requirements;
3. the framework material used in the device of the utility model can be channel steel or angle steel and other framework materials; the production speed synchronous operation can be manual operation or automatic control, and the speed of the plastic dipping chamber is synchronous with the traction speed; the chain ring preheating device, the heating mechanism can be electric heating or heating of heat-conducting medium, medium frequency and high frequency heating; the chain ring plastic dipping chamber device can be an internal product of the plastic dipping chamber, and the method can be plastic spraying and plastic wrapping; the heating temperature control system is automatically controlled, and automatically sets the temperature to meet the process requirement of realizing the product according to the material requirement of the plastic soaking chamber; the heating device is automatically controlled, and the temperature is automatically set according to the material requirement of the plastic soaking chamber to meet the process requirement of realizing the product; the heat insulation material can be firebrick or heat insulation cotton; the outer surface of the equipment needs to be subjected to paint spraying and rust preventing treatment; the thickness of the plastic dipping chamber layer on the surface of the chain ring can be manually adjusted or automatically controlled by infrared rays, so that the uniformity of the thickness of the plastic dipping chamber is ensured.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic structural view of the chain ring tensioning and torque removing device of the present invention;
FIG. 3 is a schematic structural view of the chain ring preheating device of the present invention;
FIG. 4 is a schematic structural view of the chain ring dipping plastic chamber device of the present invention;
FIG. 5 is a schematic structural view of the link surface plasticizing device of the plastic dipping chamber of the present invention;
FIG. 6 is a schematic structural view of the cooling spray device of the present invention;
fig. 7 is the structure schematic diagram of the balance compensation chain traction device of the plastic soaking chamber of the utility model.
In the figure: 1. a chain ring tensioning and torque removing device; 2. a chain ring preheating device; 3. a chain ring plastic dipping chamber device; 4. a plasticizing device for the surface of the chain ring of the plastic dipping chamber; 5. cooling the spray device; 6. a balance compensation chain traction device of the plastic dipping chamber; 7. a chain link transmission mechanism; 8. a brake device; 9. a heating mechanism; 10. a plastic dipping chamber; 11. a heating chamber; 12. a thermal insulation material; 13. stainless steel plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a continuous production line of a plastic dipping chamber balance compensation chain for an elevator comprises a chain ring tensioning and torsion removing device 1 and a heating chamber 11, wherein a chain ring preheating device 2 is installed on one side of the chain ring tensioning and torsion removing device 1, a chain ring plastic dipping chamber device 3 is installed on one side of the chain ring preheating device 2, a plastic dipping chamber chain ring surface plasticizing device 4 is installed on one side of the chain ring plastic dipping chamber device 3, a cooling spraying device 5 is installed on one side of the plastic dipping chamber chain ring surface plasticizing device 4, a plastic dipping chamber balance compensation chain traction device 6 is installed on one side of the cooling spraying device 5, and the chain ring preheating device 2, the chain ring plastic dipping chamber device 3, the plastic dipping chamber chain ring surface plasticizing device 4, the cooling spraying device 5 and the plastic dipping chamber balance compensation chain traction device 6 are sequentially distributed from left to right;
a chain ring transmission mechanism 7 is arranged inside the chain ring tensioning and torque removing device 1, a brake device 8 is arranged on one side of the chain ring transmission mechanism 7, a heating mechanism 9 is arranged inside the chain ring preheating device 2, the chain ring preheating device 2 is connected with the heating mechanism 9, and the heating mechanisms 9 are uniformly distributed along the horizontal central line direction of the chain ring preheating device 2;
the inside that the room device 3 was moulded to the chain link soaks is provided with soaks moulds room 10, soak and mould the outer wall of room chain link surface plasticizing device 4 and install corrosion resistant plate 13, and corrosion resistant plate 13's inside is provided with thermal-insulated insulation material 12, corrosion resistant plate 13 wraps up in thermal-insulated insulation material 12, and coincide mutually between thermal-insulated insulation material 12's the axis and the axis of corrosion resistant plate 13, heating chamber 11 is located thermal-insulated insulation material 12's inside, heating chamber 11's inside is provided with heating device, and heating device is along soaking the horizontal central line direction evenly distributed who moulds room chain link surface plasticizing device 4.
The working principle is as follows: when the plastic dipping chamber balance compensation chain production line for the continuous elevator is used, firstly, the chain ring preheating device 2 and the heating mechanism 9 can adopt heating modes such as electric heating or heat-conducting medium heating, medium-frequency heating, high-frequency heating and the like; the chain ring plastic dipping chamber device 3 can be a plastic dipping chamber 10, and the method can be plastic spraying and plastic wrapping; the bottom and the periphery of the surface plasticizing device 4 of the chain ring of the plastic soaking chamber are provided with heating devices and are arranged in a closed heating chamber 11; the heating temperature control system is automatically controlled, and automatically sets the temperature to meet the process requirement of realizing the product according to the material requirement of the plastic soaking chamber; the cooling and spraying device 5 is arranged in the plastic dipping chamber, and blow-dries the surface of the finished product after the chain ring is plasticized and shaped and cooled; the cooling spray device 5 can adopt circulating water cooling and air cooling; the whole production line uses one plastic dipping chamber balance compensation chain traction device 6, the consistency of the chain ring traction speed and the plastic dipping chamber compensation chain traction speed is guaranteed, and the operation of operators is facilitated; the chain ring transmission mechanism 7 can adopt a chain transmission mode, a belt wheel transmission mode or a gear transmission mode; the device adopts a multi-roller combination, the tension of the chain ring between the rollers ensures that the running direction of the chain ring on the production line is consistent and the stress is uniform, and the roller can adopt a brake device 8 to ensure the tension consistency of the chain, which is the working principle of the dipping plastic chamber balance compensation chain production line for the continuous elevator.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a continuous type elevator is with soaking balanced compensation chain production line of room of moulding, includes chain ring tensioning and removes to turn round device (1) and heating chamber (11), its characterized in that: chain ring tensioning removes one side of turning round device (1) and installs chain ring preheating device (2), and one side of chain ring preheating device (2) is installed the chain ring and is soaked and mould room device (3), the chain ring soaks one side of moulding room device (3) and installs and soak and mould room chain ring surface plasticizing device (4), and soaks one side of moulding room chain ring surface plasticizing device (4) and install cooling spray set (5), one side of cooling spray set (5) is installed and is soaked and mould room balance compensation chain draw gear (6), the chain ring tensioning removes the inside of turning round device (1) and is provided with chain ring drive mechanism (7), and one side of chain ring drive mechanism (7) is provided with brake equipment (8), the inside of chain ring preheating device (2) is provided with heating mechanism (9), the inside that the chain ring soaked and mould room device (3) is provided with and soaks and moulds room (10), the outer wall that soaks and moulds room chain ring surface plasticizing device (4) is installed corrosion resistant, and a heat insulation material (12) is arranged in the stainless steel plate (13), and the heating chamber (11) is positioned in the heat insulation material (12).
2. The plastic-impregnated chamber balance compensation chain production line for the continuous elevator, according to claim 1, is characterized in that: the chain ring preheating device (2) is connected with the heating mechanism (9), and the heating mechanism (9) is uniformly distributed along the horizontal central line direction of the chain ring preheating device (2).
3. The plastic-impregnated chamber balance compensation chain production line for the continuous elevator, according to claim 1, is characterized in that: and a heating device is arranged in the heating chamber (11), and the heating device is uniformly distributed along the horizontal central line direction of the plasticizing device (4) on the surface of the chain ring of the plastic soaking chamber.
4. The plastic-impregnated chamber balance compensation chain production line for the continuous elevator, according to claim 1, is characterized in that: the chain ring preheating device (2), the chain ring plastic soaking chamber device (3), the plastic soaking chamber chain ring surface plasticizing device (4), the cooling spraying device (5) and the plastic soaking chamber balance compensation chain traction device (6) are sequentially distributed from left to right.
5. The plastic-impregnated chamber balance compensation chain production line for the continuous elevator, according to claim 1, is characterized in that: the stainless steel plate (13) is wrapped on the heat insulation material (12), and the central axis of the heat insulation material (12) coincides with the central axis of the stainless steel plate (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021041877.2U CN212652081U (en) | 2020-06-09 | 2020-06-09 | Continuous type elevator is with soaking balanced compensation chain production line of room of moulding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021041877.2U CN212652081U (en) | 2020-06-09 | 2020-06-09 | Continuous type elevator is with soaking balanced compensation chain production line of room of moulding |
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| CN212652081U true CN212652081U (en) | 2021-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021041877.2U Active CN212652081U (en) | 2020-06-09 | 2020-06-09 | Continuous type elevator is with soaking balanced compensation chain production line of room of moulding |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115228700A (en) * | 2022-07-15 | 2022-10-25 | 南通海迅特雷卡电梯产品有限公司 | Automatic control plastic dipping production line of balance compensation chain for elevator |
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2020
- 2020-06-09 CN CN202021041877.2U patent/CN212652081U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115228700A (en) * | 2022-07-15 | 2022-10-25 | 南通海迅特雷卡电梯产品有限公司 | Automatic control plastic dipping production line of balance compensation chain for elevator |
| CN115228700B (en) * | 2022-07-15 | 2023-12-19 | 南通海迅特雷卡电梯产品有限公司 | Automatic control plastic dipping production line of balance compensation chain for elevator |
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