CN212645639U - High fever steel pipe length measurement equipment based on visual detection - Google Patents
High fever steel pipe length measurement equipment based on visual detection Download PDFInfo
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- CN212645639U CN212645639U CN202020494125.5U CN202020494125U CN212645639U CN 212645639 U CN212645639 U CN 212645639U CN 202020494125 U CN202020494125 U CN 202020494125U CN 212645639 U CN212645639 U CN 212645639U
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Abstract
The utility model discloses a high fever steel pipe length measurement equipment based on visual detection, include: the camera comprises a camera body, a high-precision lens, an optical filter and a lens protective sleeve. The equipment projects laser beams on the steel pipe through the laser line emitter, and then the camera shoots the projection position of the light beams on the steel pipe, so that an industrial computer is used for completing the analysis of pictures, and the length information of the steel pipe is obtained. The device can be used for efficiently and contactlessly measuring the length of the high-temperature steel pipe, and provides convenience for subsequent processes, production intellectualization and the like.
Description
Technical Field
The utility model relates to a steel pipe length measurement device, concretely relates to high fever steel pipe length measurement equipment based on visual detection belongs to the visual detection scope.
Background
At present, after steel materials in a pipe rolling mill are heated out from an annular furnace and are penetrated into hot steel pipes through a puncher, no length data exists before the steel materials enter a continuous rolling mill, and the lack of length information brings certain influences on production coordination, data reception of subsequent equipment, production intellectualization and the like.
The utility model discloses a steel pipe length data disappearance problem to present tube state provides an efficient, contactless length data test equipment for the workshop.
Disclosure of Invention
The utility model aims at providing an efficient, contactless length test equipment realizes providing convenience for follow-up technology and production intellectuality etc. to the rapid survey of high temperature steel pipe length information.
In order to achieve the above object, the utility model adopts the following technical scheme:
a high fever steel pipe length measuring equipment based on visual inspection includes: camera, laser scale system, industrial computer, wherein camera and industrial computer pass through the net twine and connect, accomplish the transmission of photo information.
The camera comprises a camera body, a high-precision lens, an optical filter and a lens protective sleeve,
wherein the camera body is connected with the high-precision lens to realize the shooting function of the external scene,
the optical filter is arranged at the foremost end of the high-precision lens to filter external hot metal flare light,
the lens protection sleeve is arranged outside the high-precision lens, and isolates the lens from the external high-temperature environment, so that the lens is protected.
More preferably, the laser scale system is composed of a plurality of laser line emitters, and the laser line emitters are arranged on a straight line at predetermined intervals.
Preferably, the industrial computer is provided with communication interfaces such as an industrial ethernet, a network cable, WIFI, a cellular network and the like.
Drawings
FIG. 1 is a schematic diagram of an application of a high-heat steel pipe length measuring device based on visual inspection.
Fig. 2 is a schematic view of a camera of a high-heat steel pipe length measuring device based on visual inspection.
Detailed Description
The length measuring device for the high heat steel pipe based on the visual inspection will be described in detail with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of an application of a high-heat steel pipe length measuring device based on visual inspection. The laser scale system 100 is composed of 8 laser line emitters 110, the laser line emitters 110 are arranged at equal intervals of 1m, the arrangement direction is parallel to the furnace discharging direction of the steel pipe, the laser of the laser line emitters 110 is projected on the steel pipe, and light marks similar to scales are formed on the steel pipe. The camera 200 adjusts the focus to the position of the steel pipe in advance by manual focusing or software autofocus, and photographs the steel pipe. The camera 200 is connected with the industrial computer 300 through a network cable, the photo information is transmitted to the industrial computer 300 through the network cable, the photo is analyzed by the visual analysis software of the industrial computer 300, the scales of the area covered by the steel pipe are calculated, and the full integer is directly calculated. And for the length less than one unit, converting according to the resolution ratio and the occupied scale ratio, thereby obtaining the accurate length of the steel pipe.
The industrial computer 300 has various communication interfaces such as an industrial ethernet, a network cable, a WIFI, a cellular network, and the like, and can transmit the measured length information to a designated terminal, and in this embodiment, the measured length information is transmitted to a server of an intelligent production line, so that the subsequent process and the intelligent production allocation are facilitated.
It should be added that the number, arrangement, spacing, etc. of the laser line emitters 110 included in the laser scale system 100 in this embodiment are related to the length and measurement accuracy of the steel pipe to be measured, the arrangement of 8 laser line emitters with an equal spacing of 1m in the embodiment is only for illustration, and the arrangement and number of other laser line emitters are within the protection scope of this patent.
Fig. 2 is a schematic view of a camera of a hot steel pipe length measuring apparatus of a pipe mill based on visual inspection. Camera body 210 links to each other with high accuracy camera lens 220, realizes the shooting function to the outside scene, and light filter 230 accomplishes the filtration to the dazzling light of external hot metal at high accuracy camera lens 220 foremost, prevents to lead to length information unable analysis because overexposure, and camera lens protective sleeve 240 keeps apart camera lens and external high temperature environment in the high accuracy camera lens 220 outside, accomplishes the protection to the camera lens.
Claims (3)
1. A high fever steel pipe length measuring equipment based on visual inspection includes: camera, laser scale system, and industrial computer, wherein the camera is connected with the industrial computer via network cable to complete transmission of photo information,
it is characterized in that the camera comprises a camera body, a high-precision lens, an optical filter and a lens protective sleeve,
wherein the camera body is connected with the high-precision lens to realize the shooting function of the external scene,
the optical filter is arranged at the foremost end of the high-precision lens to filter external hot metal flare light,
the lens protection sleeve is arranged outside the high-precision lens, and isolates the lens from the external high-temperature environment, so that the lens is protected.
2. A hot steel tube length measuring apparatus according to claim 1 wherein the laser scale system comprises a plurality of laser line emitters arranged at predetermined intervals in a line.
3. The device for measuring the length of the high-heat steel pipe based on the visual inspection as claimed in claim 2, wherein the industrial computer is provided with industrial Ethernet, network cable, WIFI and cellular network communication interfaces.
Priority Applications (1)
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CN202020494125.5U CN212645639U (en) | 2020-04-07 | 2020-04-07 | High fever steel pipe length measurement equipment based on visual detection |
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CN202020494125.5U CN212645639U (en) | 2020-04-07 | 2020-04-07 | High fever steel pipe length measurement equipment based on visual detection |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113198852A (en) * | 2021-06-09 | 2021-08-03 | 芜湖新兴铸管有限责任公司 | Automatic measuring system for steel rolling bar sizing |
CN113333480A (en) * | 2021-04-25 | 2021-09-03 | 大冶特殊钢有限公司 | Online visual length measuring method for steel pipe rolled by mandrel |
-
2020
- 2020-04-07 CN CN202020494125.5U patent/CN212645639U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113333480A (en) * | 2021-04-25 | 2021-09-03 | 大冶特殊钢有限公司 | Online visual length measuring method for steel pipe rolled by mandrel |
CN113333480B (en) * | 2021-04-25 | 2022-08-12 | 大冶特殊钢有限公司 | Online visual length measuring method for steel pipe rolled by mandrel |
CN113198852A (en) * | 2021-06-09 | 2021-08-03 | 芜湖新兴铸管有限责任公司 | Automatic measuring system for steel rolling bar sizing |
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