CN212640578U

CN212640578U - Waste material refining and recycling system

Info

Publication number: CN212640578U
Application number: CN202021404180.7U
Authority: CN
Inventors: 万令; 何春龙; 胡帅; 朱凯强; 万玉华
Original assignee: Csic Hengyuan Technology Co ltd
Current assignee: Csic Hengyuan Technology Co ltd
Priority date: 2020-07-16
Filing date: 2020-07-16
Publication date: 2021-03-02
Anticipated expiration: 2030-07-16

Abstract

The utility model discloses a waste material refining and recycling system, which comprises a frame, a boiler, a driving component, a heating device and an adjusting device, wherein the heating device and the adjusting device are used for heating the boiler, the boiler is provided with a charging hole and a lead flowing hole, the driving component is used for driving the boiler to rotate so as to adjust the position of the lead flowing hole, so that the lead flowing hole is positioned above the boiler when melting lead and the lead flowing hole is positioned below the boiler when discharging lead liquid; the adjusting device is arranged on the frame and used for adjusting the installation inclination angle of the boiler and enabling the boiler to incline towards the lead flowing port side so as to guide the lead liquid to flow out of the lead flowing port. The utility model discloses a can realize drawing of lead plaster, lead ash, waste residue etc. to the produced lead alloy grid waste material of cast plate process, recovery system very big reduction the waste material add lead oxide lead slag's in the lead melting furnace production, reduce the fashioned influence to the grid, improve grid shaping quality to improve the phenomenon that has reduced lead melting furnace capacity because of producing a large amount of lead oxide lead slag in the lead melting furnace, reduced the artifical frequency of beating lead slag.

Description

Waste material refining and recycling system

Technical Field

The utility model relates to a recovery system in the lead acid battery grid production process, in particular to waste material refines recovery system.

Background

In the production process of the conventional lead-acid storage battery grid, waste products generated in the processes of plate casting, plate coating, drying, solidification and the like directly enter a lead melting furnace to be melted, are subjected to manual lead paste knocking off and then are changed into the grid, and then enter the lead melting furnace to be melted. This structure can lead to a large amount of grid waste materials to get into the lead melting furnace and influence greatly to the shaping of grid, simultaneously because the leakproofness of lead melting furnace is bad, the lead alloy grid waste materials melts in the lead melting furnace, can produce a large amount of lead oxide lead slags, has reduced the lead liquid capacity of lead melting furnace, has increased the artifical frequency of beating the lead slags, has increased workman working strength, has reduced work efficiency.

Therefore, in order to solve the above problems, a waste refining and recycling system is provided, which can strip the waste in advance, and eliminate the adverse effect caused by the direct introduction of the lead alloy waste into the lead melting furnace.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a recovery system is refine to waste material, this system can peel off the waste material in advance out, has eliminated the direct harmful effects that get into the lead melting furnace and cause of lead alloy waste material.

The utility model discloses a waste material refines recovery system, including frame, the boiler that normal running fit installed in the frame, drive assembly, be used for heating boiler and adjusting device, the boiler is provided with charge door and flows the lead mouth, drive assembly is used for driving the boiler along horizontal axis rotation regulation flow lead mouth position so that flow lead mouth when melting lead is located the boiler top, flow lead mouth when arranging lead liquid is located the boiler below; the adjusting device is arranged on the frame and used for adjusting the installation inclination angle of the boiler and enabling the boiler to incline towards the lead flowing port side so as to guide the lead liquid to flow out of the lead flowing port.

Further, still including installing the heat preservation cover in the frame, the boiler is installed in the heat preservation cover.

Further, the adjusting device comprises a lifting adjusting rod, the rack comprises a lower rack and an upper rack, the heat-insulating cover is arranged on the upper rack, the upper rack can be arranged on the lower rack in an up-and-down swinging mode, and the lifting adjusting rod is arranged on the lower rack and used for driving the upper rack to swing so as to adjust the installation inclination angle of the boiler.

Further, the boiler is cylindrical, the axis of the boiler is horizontally arranged on the rack, and the lead flowing port is formed in the outer circle of the boiler.

Further, boiler axial one end is as the charge end, the charge end is the big toper structure in outer little, the charge end, the charge door is seted up in the charge end, the sealed lid of charge door has sealing door.

Further, the top of the heat preservation cover is provided with an installation door.

Further, the heat preservation cover is provided with a heating device installation position, and the heating device is installed on the heating device installation position.

Furthermore, a lead flowing channel is connected to the heat preservation cover and used for receiving lead liquid flowing out from a lead flowing port.

Furthermore, the middle part of the upper frame is arranged on the lower frame in a rotating fit mode, the lifting adjusting rod is used for driving the driving end of the upper frame, the lower frame is provided with a limiting rod, and the limiting rod is located below the driven end of the upper frame to limit the lower swing amplitude of the driven end.

The utility model has the advantages that:

the utility model discloses can realize extracting of lead plaster, lead ash, waste residue etc. to the produced lead alloy grid waste material of cast sheet process, retrieve purer lead liquid, recovery system is very big has reduced the production that the waste material adds the lead oxide lead slag in the lead melting furnace, reduces the fashioned influence to the grid, improves grid shaping quality to improve the phenomenon that the lead melting furnace capacity has been reduced because of producing a large amount of lead oxide lead slag in the lead melting furnace, reduced the artifical frequency of beating the lead slag, and then reduce artifical intensity of labour.

Drawings

The invention is further described with reference to the following figures and examples.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic top view;

FIG. 4 is a schematic view of a boiler configuration;

FIG. 5 is a schematic view of a frame structure;

FIG. 6 is a schematic structural view of the heat-insulating cover 1;

FIG. 7 is a schematic structural view of the heat-insulating cover 2;

Detailed Description

FIG. 1 is a schematic view of the overall structure of the present invention; FIG. 2 is a schematic view of the internal structure of the present invention; FIG. 3 is a schematic top view; FIG. 4 is a schematic view of a boiler configuration; FIG. 5 is a schematic view of a frame structure; FIG. 6 is a schematic structural view of the heat-insulating cover 1; FIG. 7 is a schematic structural view of the heat-insulating cover 2;

as shown in the figure: the waste refining and recycling system comprises a rack 1, a boiler 2, a driving assembly 3, a heating device 4 and an adjusting device 5, wherein the boiler 2, the driving assembly 3, the heating device 4 and the adjusting device 5 are installed on the rack in a rotating fit mode; the adjusting device is arranged on the frame and used for adjusting the installation inclination angle of the boiler and enabling the boiler to incline towards the lead flowing port side so as to guide the lead liquid to flow out of the lead flowing port. The driving of the boiler to rotate along the horizontal axis refers to a state in a heating and melting process, the installation inclination angle of the boiler is an included angle between the rotation axis of the boiler and the horizontal plane, the heating device can be an electric heating device and can be attached to the outer wall of the boiler to realize heating, the embodiment adopts a PC1-B type combustion heater, the heating device is directly opposite to the outer wall of the boiler in the radial direction and is used for heating the boiler, the driving device comprises a motor 3a and a speed reducer 3B, the motor and the speed reducer are installed in an outer cover 8, the output end of the motor is in transmission fit with the input end of the speed reducer through a coupler, the output end of the speed reducer is in transmission fit with the boiler, the motor transmits power to the boiler through the speed reducer to drive the boiler to; the axis of the boiler is horizontal in the heating and melting process, so that uniform heating and melting are facilitated; the system is also provided with a control unit 7, and the control unit controls the operation of the driving assembly, the heating device and the adjusting device; waste products generated in the plate casting process are directly added into a boiler through a feeding port for refining, after the refining is finished, the boiler is driven to rotate through a driving assembly, so that a lead flowing port rotates to the position below the boiler, the mounting inclination angle of the boiler is adjusted through an adjusting device 5, the lead flowing port is located at a lower position, lead liquid flows out of the lead flowing port to a mold for casting a lead alloy lead ingot, and finally lead plaster, lead ash and waste residues left in the boiler are poured out; the recovery system greatly reduces the generation of lead oxide and lead slag in the lead melting furnace, reduces the influence on grid forming, improves the grid forming quality, improves the phenomenon that the capacity of the lead melting furnace is reduced due to the generation of a large amount of lead oxide and lead slag in the lead melting furnace, reduces the frequency of manually striking lead slag, and further reduces the manual labor intensity.

In this embodiment, still include the heat preservation cover 6 of installing in the frame, the boiler is installed in the heat preservation cover. As shown in the combined drawings of FIG. 6 and FIG. 7, the heat-insulating cover is of a box-type structure, the top of the heat-insulating cover is provided with a smoke exhaust pipe 6d, and the heat-insulating cover covers the boiler to facilitate quick heating and heat insulation of the boiler.

In this embodiment, adjusting device 5 includes lift adjusting lever 5a, the frame includes lower frame 1a and upper mounting frame 1b, the cover that keeps warm is installed in the upper mounting frame, but the upper mounting frame luffing motion is installed in the lower mounting frame, lift adjusting lever installs in the lower mounting frame and is used for driving the upper mounting frame swing in order to adjust the installation inclination of boiler. As shown in fig. 1, 2 and 5, the lower frame and the upper frame are both of a steel frame structure, the upper frame is further provided with a motor mounting seat and a speed reducer mounting seat, a motor 3a and a speed reducer 3b are respectively mounted on the motor mounting seat and the speed reducer mounting seat, a lifting adjusting rod 5a can be of a hydraulic cylinder structure or an electric telescopic rod structure, the bottom of the lifting adjusting rod is rotatably mounted on the lower frame, the top of the lifting adjusting rod is rotatably mounted on the upper frame, and the lifting adjusting rod pushes the upper frame to swing when extending so as to adjust the mounting angles of the heat preservation cover 6 mounted on the upper frame and the boiler; the boiler can be driven to incline the rotation axis of the boiler in the embodiment so that one end of the boiler is inclined in the axial direction, the adaptive lead flowing port 2b is arranged at one end, corresponding to the boiler in the state, of the inclined direction, and the discharge of lead liquid is facilitated by adjusting the installation inclination angle of the boiler.

In this embodiment, the boiler 2 is cylindrical, the axis of the boiler is horizontally installed on the frame, and the lead flowing port is opened at the outer circle of the boiler. The boiler axis is horizontally arranged on the rack and corresponds to the heating state of the boiler, when the boiler discharges lead liquid, the boiler can be driven to adjust the inclination angle, the axis of the boiler is arranged in an inclined mode, the cylindrical boiler is favorable for flowing and discharging the lead liquid, and meanwhile the boiler is also favorable for uniformly heating.

In this embodiment, 2 axial one ends of boiler are as the charge end, the charge end is big-end-in-small toper structure, the charge door is seted up in the charge end, the sealed lid of charge door has sealing door 2 c. As shown in the figure 4, the sealing door is covered at the feeding port through three lock catches which are distributed circumferentially, the sealing door can be arranged at the feeding port through a hinge and matched with a bolt to lock the sealing door, the conical end of the boiler is favorable for installing the sealing door, meanwhile, a certain space is formed between the sealing door and the radial direction of the inner circle of the boiler, lead liquid is prevented from directly contacting with the sealing door, the sealing performance of the sealing door is improved, a lead flowing port is arranged at one side of the axis of the boiler, which is far away from the sealing door, when the lead liquid is discharged, one end, which is positioned at the sealing door, of the boiler is lifted, one end, which is far away from the sealing door, is downwards inclined, the lead liquid flows to one side, which is far away from the sealing door, the lead liquid can be prevented from contacting with the sealing door, the sealing performance of the boiler is improved through the structure, the, and opening the sealing plug when discharging the lead liquid.

In this embodiment, the top of the heat-insulating cover is provided with an installation door 6 a. Referring to FIG. 6, the heat-insulating cover is a rectangular box body, the mounting door is an arched door structure mounted on the box body, the mounting door through the structure is adapted to a cylindrical boiler structure, the boiler is detachably assembled in the heat-insulating cover, the mounting door is fixed with the box body through a bolt, in the actual use process, the sealing door of the boiler is opened, lead alloy waste is loaded into the boiler, the sealing door is closed and locked through a lock catch after being filled, the boiler is horizontally placed, the state of the rack is adjusted, the heat-insulating cover is in a horizontal state, the mounting door 6a is opened, the boiler is forked into the heat-insulating cover 2 through a fork truck, one side of the boiler is provided with a square hole, the square hole is aligned with a square shaft of a driving component and is in inserted fit with the square shaft of the driving component to realize transmission fit with the driving component, then the mounting door 6a is closed and locked through the bolt, in order to ensure the rotation of the boiler, the supporting rollers are supported below the boiler; certainly, the boiler may also be fixedly assembled with the heat-insulating cover into a whole, wherein a set of bearing seats are respectively arranged at two axial ends inside the heat-insulating cover, a connecting shaft is respectively connected at two axial ends of the boiler, the connecting shaft is mounted in the bearing seats through bearings to realize the rotating fit between the boiler and the heat-insulating cover, and the position of the feed port needs to be adjusted at this time, which is not specifically described again;

in this embodiment, the heat-insulating cover is provided with a heating device mounting position 6b, and the heating device 4 is mounted on the heating device mounting position. As shown in fig. 6, a mounting hole is formed in the side wall of the heat-insulating cover to serve as a mounting position of the heating device, the heating end of the combustion heater passes through the mounting position and directly faces the outer circle of the boiler to achieve direct combustion heating of the outer wall of the boiler, and the whole combustion heating is performed in the heat-insulating cover through the structural arrangement, so that heat insulation and rapid heating are facilitated;

in this embodiment, the heat-insulating cover is connected with a lead flowing channel 6c, and the lead flowing channel is used for receiving lead liquid flowing out through the lead flowing port 2 b. As shown in the combined figure 7, the lead flowing channel extends to the outside of the heat preservation cover and is used for guiding the lead liquid to a corresponding die to form a lead ingot, the lead flowing channel 6c is made of an angle steel structure, the lead flowing channel can be made of a steel pipe, and the lead flowing channel is located right below the lead flowing port in the lead discharging process of the lead flowing port 2b, so that the lead flowing port can receive the lead liquid, and the structure is favorable for guiding the lead liquid to a specified position to perform subsequent process treatment.

In this embodiment, the middle of the upper frame 1b is rotatably mounted on the lower frame in a matching manner, the lifting adjusting rod 5a is used for driving the driving end of the upper frame, the lower frame is provided with a limiting rod 1c, and the limiting rod is located below the driven end of the upper frame to limit the downward swing amplitude of the driven end. As shown in fig. 5, the horizontal ends of the rack are respectively the driving end and the driven end, the horizontal direction is the same as the axial direction of the boiler, the horizontal middle position of the lower rack is provided with the support frame, the middle position of the upper rack is rotatably and cooperatively installed on the support frame, when the lifting adjusting rod pushes the driving end of the upper rack to swing, the driven end of the upper rack swings in a matching manner, in this embodiment, the lifting adjusting rod 5a is used for driving the driving end of the upper rack to lift so as to incline the boiler, the downward swing amplitude of the driven end of the upper rack can be controlled by setting the limit rod, so that the lifting amplitude of the driving end of the upper rack can be controlled, and the control of the installation angle of the boiler can be favorably controlled within.

Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.

Claims

1. The utility model provides a waste material refines recovery system which characterized in that: the boiler is provided with a feed inlet and a lead flowing port, and the driving assembly is used for driving the boiler to rotate along a horizontal axis to adjust the position of the lead flowing port so that the lead flowing port is positioned above the boiler when lead is melted and the lead flowing port is positioned below the boiler when lead liquid is discharged; the adjusting device is arranged on the frame and used for adjusting the installation inclination angle of the boiler and enabling the boiler to incline towards the lead flowing port side so as to guide the lead liquid to flow out of the lead flowing port.

2. The waste material refining and recycling system of claim 1, wherein: the boiler is arranged in the heat-preservation cover.

3. The waste material refining and recycling system of claim 2, wherein: the adjusting device comprises a lifting adjusting rod, the rack comprises a lower rack and an upper rack, the heat-insulating cover is arranged on the upper rack, the upper rack can be arranged on the lower rack in an up-and-down swinging mode, and the lifting adjusting rod is arranged on the lower rack and used for driving the upper rack to swing so as to adjust the installation inclination angle of the boiler.

4. The waste material refining and recycling system of claim 1, wherein: the boiler is cylindrical, the axis of the boiler is horizontally arranged on the rack, and the lead flowing port is arranged at the outer circle of the boiler.

5. The waste material refining and recycling system of claim 4, wherein: boiler axial one end is as the charge end, the charge end is the big toper structure in outer little, the charge door is seted up in the charge end, the sealed lid of charge door has sealing door.

6. The waste material refining and recycling system of claim 2, wherein: the top of the heat preservation cover is provided with an installation door.

7. The waste material refining and recycling system of claim 2, wherein: the heat preservation cover is provided with a heating device installation position, and the heating device is installed on the heating device installation position.

8. The waste material refining and recycling system of claim 2, wherein: the heat preservation cover is connected with a lead flowing channel which is used for receiving lead liquid flowing out from a lead flowing port.

9. The waste material refining and recycling system of claim 3, wherein: the middle part of the upper frame is arranged on the lower frame in a rotating fit mode, the lifting adjusting rod is used for driving the driving end of the upper frame, the lower frame is provided with a limiting rod, and the limiting rod is located below the driven end of the upper frame to limit the lower swing amplitude of the driven end.