Material accelerator for mineral powder conveying pipeline in smelting reduction process
Technical Field
The utility model relates to a smelting reduction process equipment technical field, concretely relates to material accelerator for smelting reduction process powdered ore conveying pipeline.
Background
The HIsmelt is used as the only iron making technology which gets rid of coking and sintering processes in the existing iron making field, directly uses powdery iron-containing materials and non-coking coal powder for smelting, is the only metallurgical technology which does not use coke, sintering and pelletizing processes completely in the world, has obvious technological advantages, revolutionary technical significance and industrial application prospects in the aspects of energy conservation, environmental protection, resource utilization, energy source expansion, product remodeling, process innovation and the like in the metallurgical industry, is one of the most important high and new technologies in the metallurgical industry at present, has important industrial influence in the world, and belongs to the metallurgy leading-edge technology.
The smelting reduction furnace is a core reaction furnace in the HIsmelt technology, materials are important raw materials for reaction in the smelting reaction furnace, wherein mineral powder conveying is completed through a mineral powder injection system, and the mineral powder conveying approximately comprises the following steps: mineral powder is conveyed to a drying kiln and a rotary kiln from a raw material warehouse through conveying belts at all levels, is preheated and pre-reduced in the rotary kiln, is transferred to a hot ore bin for temporary storage, is transferred to a blowing system, and is sprayed into a smelting furnace through a spray gun at the tail end of the blowing system. Because the temperature in the smelting reduction furnace is maintained above 1400 ℃ and the pressure is above 60kpa, the mineral powder can quickly finish reaction within several seconds after entering the furnace, and the mineral powder has stronger penetrating power on a reaction molten pool in the smelting reduction furnace only on the basis of obtaining enough speed and kinetic energy, and can be uniformly distributed after being sprayed into the molten pool, so that the stirring effect on the molten pool is achieved, the atmosphere of the molten pool is activated, and efficient material transmission and energy transmission are performed in the molten pool.
In the prior art, in order to make the mineral powder obtain corresponding kinetic energy, the conveying amount of nitrogen needs to be increased, so that a large amount of capital needs to be invested to improve the capacity of an oxygen generation station, and the production cost is increased. However, if the ore fines are not accelerated before entering the lance, the ore fines may have insufficient flow velocity and kinetic energy, which may cause the following hazards to the smelting reduction furnace: when the movement of the mineral powder is blocked, the mineral powder spray gun is easy to block, and when the movement is serious, the mineral powder spray gun needs to be stopped for maintenance, so that the production cost is greatly increased; the mineral powder has insufficient penetrating power after being sprayed into the molten pool, so that the mineral powder is easily distributed unevenly in the molten pool; the stirring effect of the mineral powder on the molten pool is insufficient, the atmosphere of the molten pool is inactive, the efficiency of material transmission and energy transfer in the molten pool is low, and the smelting process cannot be smoothly carried out; and the abrasion of the mineral powder spray gun is accelerated, and the service life of the mineral powder spray gun is shortened. Therefore, how to obtain enough conveying speed of the ore powder and reduce the production cost is the key point of the design.
SUMMERY OF THE UTILITY MODEL
The utility model provides a solve above-mentioned technical problem, provide a material accelerator for smelting reduction technology powdered ore conveying line, this material accelerator comprises relatively independent subassembly in whole jetting system, thereby can make the powdered ore obtain sufficient kinetic energy with higher speed, ensures that the reaction is high-efficiently gone on in the smelting reduction furnace, avoids blockking up the spray gun, can also be convenient for change when the material accelerator damages, has reduced manufacturing cost effectively.
The utility model discloses a realize through following technical scheme:
a material accelerator for a mineral powder conveying pipeline in a smelting reduction process, wherein the material accelerator is arranged between a hot ore conveying pipeline and a spray gun pipeline, and comprises:
the connecting piece comprises a blowing section and a turning section which are communicated, and one end of the blowing section is communicated with the hot ore conveying pipeline;
an accelerator member including a first housing and a tapered conduit disposed within the first housing, the tapered conduit including a first end in communication with the diverter segment and a second end in communication with the lance conduit, the first end having a diameter greater than a diameter of the second end.
Preferably, a sealing rubber mat is arranged at the joint of the material accelerator, the hot ore conveying pipeline and the spray gun pipeline.
Preferably, two ends of the accelerating part are respectively connected with the spray gun pipeline and the steering section through flanges.
Preferably, both ends of the accelerating part are provided with connecting flanges.
Preferably, the connecting piece further comprises a buffer section, and one end of the buffer section is communicated with the joint of the blowing section and the turning section.
Preferably, an acute included angle between the blowing section and the turning section is 45 degrees, and the axis of the buffer section is coincided with the axis of the blowing section.
Preferably, the first housing of the acceleration member is provided with at least one suspension ring.
Preferably, two lifting rings are arranged on the first shell of the accelerating part.
Preferably, a first refractory is filled between the first shell of the accelerator member and the tapered pipe.
Preferably, the first refractory part is formed by pouring corundum, and the conical pipeline is made of carbon steel.
Preferably, the first refractory material has a weight of not more than 30 kg.
Preferably, the diameter of the first end is 160-230mm, the diameter of the second end is 140-190mm, and the length of the tapered pipe is 500-900 mm.
Preferably, the blowing section, the turning section and the buffer section respectively comprise a second outer shell, an inner pipeline and a second refractory material filled between the second outer shell and the inner pipeline, and the diameter of the inner pipeline of the blowing section is larger than that of the inner pipeline of the turning section.
Preferably, the second refractory member is formed by pouring corundum, and the inner pipeline is made of carbon steel.
Preferably, the second refractory piece has a weight of not more than 80 kg.
Preferably, the length of the blowing section is 1000-1500mm, and the diameter of the inner pipeline of the blowing section is 180-260 mm; the length of the turning section is 600-1200mm, and the diameter of the inner pipeline of the turning section is 160-230 mm; the length of the buffer section is 400-800mm, and the diameter of the inner pipeline of the buffer section is 150-230 mm.
The utility model has the advantages that:
1. according to the material accelerator for the mineral powder conveying pipeline in the smelting reduction process, mineral powder can be effectively accelerated after passing through the material accelerator, so that the efficient reaction in a smelting reduction furnace is facilitated, and the blockage of a spray gun is effectively avoided; through set up the tapered pipeline in accelerating component, the diameter of the first end of tapered pipeline and the diameter reasonable in design of second end guarantee that the material is less to the wearing and tearing of pipeline under the condition of effect is accelerated in the improvement to reduction in production cost.
2. According to the material accelerator for the mineral powder conveying pipeline in the smelting reduction process, the buffer section is arranged in the connecting piece, the inner space of the buffer section can play a good buffer role on mineral powder rising from the injection section, the mineral powder is prevented from directly impacting the upper wall of the inner pipeline of the steering section in the steering process of entering the steering section from the injection section, the service life of the joint piece is prolonged, and the production cost is reduced.
3. According to the material accelerator for the mineral powder conveying pipeline in the smelting reduction process, the lifting ring is arranged on the first shell of the accelerating part, so that the accelerating part can be conveniently mounted and dismounted.
4. According to the material accelerator for the mineral powder conveying pipeline in the smelting reduction process, the conical pipeline of the accelerating part and the inner pipeline of the connecting part are made of carbon steel, so that the material accelerator is high-temperature resistant and friction resistant, the service life of the material accelerator is prolonged, and the production cost is reduced.
5. According to the material accelerator for the mineral powder conveying pipeline in the smelting reduction process, the first refractory part and the second refractory part are formed by pouring corundum, so that the material accelerator not only can play a good heat preservation role on mineral powder, but also is light in weight, convenient to install and disassemble, beneficial to reducing the mechanical load of the material accelerator on a blowing pipeline system, and capable of avoiding deformation of the blowing pipeline due to overlarge stress under a high-temperature condition.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the accelerator member of FIG. 1;
fig. 3 is a schematic structural view of a section a-a in fig. 2.
In the figure, 1, a hot ore conveying pipeline; 2. a lance conduit; 3. a connecting member; 31. a blowing section; 32. a turning section; 33. a buffer section; 4. an accelerator member; 41. a first housing; 42. a tapered conduit; 43. a first end; 44. a second end; 45. a first resistant piece; 46. lifting lugs; 47. and connecting the flanges.
Detailed Description
In order to clearly illustrate the technical features of the present invention, the present invention is explained in detail by the following embodiments in combination with the accompanying drawings.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
When the mineral powder is sprayed into the smelting reduction furnace, the mineral powder can only obtain enough speed and kinetic energy and has stronger penetrating power to a reaction molten pool in the smelting reduction furnace, and the mineral powder can be uniformly distributed in the reaction molten pool after being sprayed into the molten pool to stir the molten pool, so that the molten pool atmosphere is activated, and under the condition of efficient material transmission and energy transmission in the molten pool, the prior art generally increases the requirement on the nitrogen conveying amount in order to ensure that the mineral powder obtains corresponding kinetic energy, so a large amount of funds are required to be invested to improve the capacity of an oxygen generation station, and the production cost is increased. Therefore, how to obtain enough conveying speed of the ore powder and reduce the production cost is the key point of the design.
Referring to fig. 1, 2 and 3, the utility model provides a material accelerator for smelting reduction technology powdered ore conveying line sets up the material accelerator between hot ore conveying pipeline 1 and spray gun pipeline 2 to set up sealed cushion at the junction of material accelerator and hot ore conveying pipeline 1 and at the junction of material accelerator and spray gun pipeline 2, the gas tightness of the sealed cushion who adopts is good and high temperature resistant. The material accelerator includes connecting piece 3 and acceleration piece 4, and connecting piece 3 includes jetting section 31 and turns to section 32, and the one end of jetting section 31 is linked together with hot ore deposit pipeline 1's one end, and the other end of jetting section 31 is linked together with the one end that turns to section 32, turns to the other end of section 32 and is linked together with acceleration piece 4, and jetting section 31 and hot ore deposit pipeline 1 coaxial line set up, turns to section 32, acceleration piece 4 and spray gun pipeline 2 coaxial line set up. The accelerator 4 comprises a first housing 41 and a tapered conduit 42 disposed within the first housing 41, the tapered conduit 42 comprising a first end 43 and a second end 44, the first end 43 communicating with the turnaround section 32 and the second end 44 communicating with the lance conduit 2, the first end 43 having a larger diameter than the second end 44.
The blowing section 31 and the hot ore conveying pipeline 1 are both vertically arranged, the turning section 32 is obliquely arranged, an acute included angle between the turning section 32 and the blowing section 31 is 45 degrees, because mineral powder enters the blowing section 31 from the hot ore conveying pipeline 1 and then enters the turning process of the turning section 32, the tube wall of the turning section 32 can be directly impacted, in order to buffer the impact force of the mineral powder on the turning section 32, the service life of the connecting piece 3 is prolonged, a buffer section 33 is arranged above the blowing section 31, the buffer section 33 is vertically arranged, the axis of the buffer section 33 is overlapped with the axis of the blowing section 31, one end of the buffer section 33 far away from the blowing section 31 is closed, one end of the buffer section 33 close to the blowing section 31 is communicated with the blowing section 31 and is also communicated with the turning section 32. The blowing section 31, the turning section 32 and the buffer section 33 are integrally formed. Because the accelerating part 4 and the connecting part 3 of the material accelerator are independent components, the accelerating part 4 or the connecting part 3 is convenient to replace when damaged.
Because the temperature of the mineral powder when the mineral powder passes through the material accelerator is between 350 and 800 ℃, and the impact friction of the accelerated mineral powder to the material accelerator is large, in order to prolong the service life of the material accelerator, a first refractory member 45 is filled between a first shell 41 and a conical pipeline 42 of the accelerator, a blowing section 31, a turning section 32 and a buffer section 33 are arranged into structures comprising a second shell and an inner pipeline, a second refractory member is filled between the second shell and the inner pipeline, the conical pipeline 42 and the inner pipeline are made of carbon steel, the carbon steel alloy has high hardness and high strength, so that the wear resistance and erosion resistance effects of the conical pipeline 42 and the inner pipeline are improved, the first refractory member 45 and the second refractory member are both formed by corundum, the thermal conductivity of the corundum is small, the good heat preservation effect on the mineral powder in the material accelerator is facilitated, the weight of the first refractory member 45 is not more than 30kg, the weight of the second refractory piece is not more than 80kg, so that the densities of the accelerating piece 4 and the connecting piece 3 are smaller, the whole mass of the material accelerator is reduced, the mechanical load of the material accelerator on a blowing pipeline system can be effectively reduced, the blowing pipeline is effectively prevented from being deformed due to overlarge stress under the high-temperature condition, and the material accelerator is convenient to install and detach.
In order to facilitate the mounting and dismounting of the acceleration member 4, two suspension rings 46 are provided on the first housing 41 of the acceleration member 4, and attachment flanges 47 are provided at both ends of the acceleration member 4.
In order to make the whole material accelerator well accelerate the mineral powder, the diameter of the first end 43 of the accelerating part 4 is set to be 230mm, the diameter of the second end 44 is set to be 190mm, and the length of the conical pipeline 42 is set to be 900 mm; the length of the blowing section 31 is set to be 1000-1500mm, and the diameter of the inner pipeline of the blowing section 31 is set to be 180-2600 mm; the length of the turning section 32 is set to 600-1200mm, and the diameter of the inner pipeline of the turning section 32 is set to 160-230 mm; the length of the buffer section 33 is set to 400-800mm, and the inner pipe diameter of the buffer section 33 is set to 150-230 mm. The mineral powder moving at high speed has an erosion effect on the inner wall of the conical pipeline 42 of the accelerating element 4, and the erosion effect is weaker due to the small taper of the conical pipeline 42, so that the service life of the conical pipeline 42 is effectively prolonged.
The acceleration principle and the process of the mineral powder by the material accelerator for the mineral powder conveying pipeline in the smelting reduction process are as follows:
mineral powder enters from the blowing section and is discharged from the turning section through the buffering action of the buffering section. Under the condition of 65t/h ore spraying amount, the speed of the ore powder entering the spraying section of the connecting piece from the ore powder conveying pipeline is about 36m/s, the diameter of the inner pipeline of the spraying section is 180-260mm, the diameter of the inner pipeline of the turning section is 160-230mm, and according to the formula f ═ rho. v.s (f is the ore spraying amount, rho is the ore powder density, and s is the pipeline sectional area), the speed of the accelerated ore powder is about 48m/s when the ore powder enters the turning section from the spraying section; the diameter of the first end (namely the inlet diameter) of the conical pipeline of the accelerating part is 160- & ltSUB & gt 230mm, the diameter of the second end (namely the outlet diameter) of the conical pipeline is 140- & ltSUB & gt 190mm, the length of the conical pipeline is 500- & ltSUB & gt 900mm, and the speed of the mineral powder after being accelerated by the accelerating part is about 56 m/s.
The above-mentioned specific embodiments can not be regarded as the restriction to the scope of protection of the utility model, to technical personnel in this technical field, it is right the utility model discloses any replacement improvement or transform that embodiment made all fall within the scope of protection of the utility model.
The parts of the present invention not described in detail are the known techniques of those skilled in the art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.