CN204226941U - A kind of Pneumatic conveying pipeline air compensation device - Google Patents

A kind of Pneumatic conveying pipeline air compensation device Download PDF

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Publication number
CN204226941U
CN204226941U CN201420511884.2U CN201420511884U CN204226941U CN 204226941 U CN204226941 U CN 204226941U CN 201420511884 U CN201420511884 U CN 201420511884U CN 204226941 U CN204226941 U CN 204226941U
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CN
China
Prior art keywords
compensation device
air compensation
supervisor
conveying pipeline
pneumatic conveying
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Expired - Fee Related
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CN201420511884.2U
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Chinese (zh)
Inventor
李志刚
李昊晨
纪长青
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Wuhu Xinxing Ductile Iron Pipes Co Ltd
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Wuhu Xinxing Ductile Iron Pipes Co Ltd
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Priority to CN201420511884.2U priority Critical patent/CN204226941U/en
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Publication of CN204226941U publication Critical patent/CN204226941U/en
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Abstract

The utility model discloses a kind of Pneumatic conveying pipeline air compensation device, comprise air compensation device supervisor, suction tude, described air compensation device supervisor is metallurgical composite double layer metal tube, and the hardness of its internal layer is greater than skin.Adopt technique scheme, because there is antifriction metal (AFM) protection feeding zone and gas material mixed zone, greatly improved in the working life of air compensation device; Simultaneously, material of main part due to this novel air compensation device is metallurgical composite bimetal pipe, this material has good welding performance, make this air compensation device fabrication and installation easy, thus achieve the needs of the high hardness materials such as safe, efficient, stable long-distance sand transport sintering machine dedusting ash and foundry sand.

Description

A kind of Pneumatic conveying pipeline air compensation device
Technical field
The utility model belongs to the technical field of Pneumatic conveying pipeline.Specifically, the utility model relates to a kind of Pneumatic conveying pipeline air compensation device.
Background technique
At present; the requirement of arranging outward smelter due to Environment Protection Policy is more and more higher; simultaneously in order to meet the requirement that ISO14001 improves smelter work site environments factor; integrate with international standard further; smelter sintering machine dedusting ash is improved to totally enclosed pneumatic conveying mode by the Automobile Transportation (semi-open-type or canned) in past; thoroughly solve the leakage in dedusting ash loading, unloading and transportation process, problem of splashing; improve work site environments, decrease the wasting of resources.
The general technology of sintering machine dedusting ash Geldart-D particle is: dedusting ash enters pipeline after entering bin type pump fluidisation, and conveyance conduit need be spaced a distance through air compensation device tonifying Qi supercharging, realizes the long-distance sand transport of dedusting ash; Simultaneously according to the product ash quantity of the different operating mode of sintering machine, by the conveying capacity (casting sand transporting system technique is identical with sintering dust separation ash transporting system, no longer repeats to set forth) regulating air compensation to control dedusting ash.
Smelter sintering machine dedusting ash recycles the air-transport system of link and is cast as in molding sand pipeline system, needs to set up air compensation device in the middle of long-distance transmission pipeline.Hardness due to fed sheet of a media is high large to abrasion of conveying pipes, causes the monometallic air compensation device life-span used in existing two links short; And adopt the air compensation device of monometallic lined ceramics material, because ceramic lining impact resistance is poor, when carrying high hardness medium, these two kinds of air compensation devices all cannot solve the problem that equipment attrition is serious, working life is short.
, in use there is following problem in current sintering machine dedusting ash Geldart-D particle link and the air compensation device being cast as the use of molding sand conveying process:
1, the monometallic air compensation device used in pulverized coal injection delivery technology is continued to use, because sintering dust separation ash contains through metallurgy sintered process metallic oxide, its density and hardness is much larger than the density of blast furnace pulverized coal, and fed sheet of a media is to the air compensation device wearing and tearing especially severe in pipe-line system.But above two kinds of structure air compensation devices, adopt conventional carbon steel manufacture owing to making material, abrasion resistance properties is poor, can't resolve high hardness, fed sheet of a media to the wear problem of air compensation device.
2, adopt follow-on air compensation device of compound lining stupalith, the technique adopted at present has:
(1), self-propagating technique; (2), high temperature sintering mosaic technology; (3), technique is pasted; (4) spraying coating process etc., but no matter the wear-resistant pipe of lined ceramics material adopts any adherence method, due to the inherent defect of the impact resistance difference of ceramic materials, when carrying the larger medium of the high hardness such as sintering dust separation ash and cast moulding, density, often because ceramic-lined taking the lead in comes off, cause equipment Fast Wearing, need often change, safety, requirement that is stable, conveying high hardness medium efficiently cannot be met.
Summary of the invention
The utility model provides a kind of Pneumatic conveying pipeline air compensation device, its objective is the life-span extending air compensation device.
To achieve these goals, the technological scheme that the utility model is taked is:
Pneumatic conveying pipeline air compensation device of the present utility model, comprises air compensation device supervisor, suction tude, and described air compensation device supervisor is metallurgical composite double layer metal tube, and the hardness of its internal layer is greater than skin.
The periphery of described air compensation device supervisor is provided with the baffle ring of annular, and described air compensation device supervisor is provided with multiple air flue for tonifying Qi; The periphery of described air compensation device supervisor is also provided with the groove of annular, described groove and baffle ring form the gas distributing chamber of annular, and described air flue is communicated with suction tude by gas distributing chamber.
The airintake direction of described air flue and the angle in Flow of Goods and Materials direction are greater than 0 °, are less than 90 °.
The utility model adopts technique scheme, because there is antifriction metal (AFM) protection feeding zone and gas material mixed zone, is greatly improved in the working life of air compensation device; Simultaneously, material of main part due to this novel air compensation device is metallurgical composite bimetal pipe, this material has good welding performance, make this air compensation device fabrication and installation easy, thus achieve the needs of the high hardness materials such as safe, efficient, stable long-distance sand transport sintering machine dedusting ash and foundry sand.
Accompanying drawing explanation
Below the mark in the accompanying drawing content of this specification and figure is briefly described:
Fig. 1 is structural representation of the present utility model.
Be labeled as in figure:
1, material feeding mouth, 2, baffle ring, 3, gas distributing chamber, 4, air flue, 5, gas thing mixing chamber, 6, suction port, 7, suction tude, 8, discharge port.
Embodiment
Contrast accompanying drawing below, by the description to embodiment, embodiment of the present utility model is described in further detail, have more complete, accurate and deep understanding to help those skilled in the art to inventive concept of the present utility model, technological scheme.
The utility model is used for the high hardness medium air-transport system such as Sintering Process of Iron Making dedusting ash and casting sand type material, is specifically related to the tonifying Qi regulable control link in the remote air-transport system such as sintering machine dedusting ash and casting sand type material.
The utility model is the deficiency in order to overcome above-mentioned two kinds of air compensation devices, to design and to provide a kind of structure simple, air compensation device easy to install, particularly wear-resistant, life-span is long, actual operational failure rate is low is a kind of simple and easy, that wear-resisting property is good invigorating vital energy device of air conveying of constructing.Because there is antifriction metal (AFM) protection feeding zone and gas material mixed zone, greatly improved in the working life of air compensation device.Simultaneously because the material of main part of this novel air compensation device is metallurgical composite bimetal pipe, the welding performance that this material is good, make this air compensation device fabrication and installation easy, abandon conventional flange mounting type, thus achieve the needs of the high hardness materials such as safe, efficient, stable long-distance sand transport sintering machine dedusting ash and foundry sand.
Structure is as shown in Figure 1 Pneumatic conveying pipeline air compensation device of the present utility model, comprises air compensation device supervisor, suction tude 7.One end of described air compensation device supervisor is material feeding mouth 1, and the other end is discharge port 8.Suction tude 7 is connected with compressed air unit by suction port 6.
The device material feeding mouth 1 of this wear-resisting tonifying Qi, discharge port 8, suction port 6 do not arrange adpting flange, but adopt composite bimetal pipe own material Site Welding to install and use.
The air ejection space of air flue 4 in tonifying Qi supervisor, forms gas material mixing chamber 5, at gas material mixing chamber 5, tonifying Qi with the mixing of materials in pipeline, the flowing of strength imparting material.
In order to solve prior art Problems existing and overcome its defect, realize the goal of the invention extending the air compensation device life-span, the technological scheme that the utility model is taked is:
As shown in Figure 1, Pneumatic conveying pipeline air compensation device of the present utility model, described air compensation device supervisor is metallurgical composite double layer metal tube, and the hardness of its internal layer is greater than skin.
Air compensation device supervisor formed by a metallurgical composite bimetal pipe machining, and material feeding mouth 1 and gas material mixing chamber 5, discharge port 8 are made by same metallurgical composite bimetal pipe machining; Do not need to protect at body internal layer attachment high-abrasive material by other technological method.
Said structure feature: pressurized air enters suction chamber by suction tude 6, then regulate and the material entered through feed cavity, in mixing of materials chamber internal mix through air flue.Feed cavity and mixing of materials cavity wall are the wear resistant inner layer materials of metallurgical composite bimetal pipe material.Wear resistant inner layer is: the wear resistant inner layer material of metallurgical composite bimetal pipe; Outer for welding, can hot working straight carbon steel or low alloy steel material.Make that wear-resisting property in air compensation device inside is good, impact strength is high; Cladding material good welding performance, feature easy to make of constructing.Air compensation device equipment failure rate is low, exceed the life-span of conveyance conduit working life, thus the mounting type of air compensation device can adopt the mode of welding to construct, eliminate conventional air compensation device flange, reduce fabricating cost, conventional (cutting+welding) mode can be adopted in arbitrary position in the middle of delivery line to install.
The periphery of described air compensation device supervisor is provided with the baffle ring 2 of annular, and described air compensation device supervisor is provided with multiple air flue 4 for tonifying Qi; The periphery of described air compensation device supervisor is also provided with the groove of annular, described groove and baffle ring 2 form the gas distributing chamber 3 of annular, and described air flue 4 is communicated with suction tude 7 by gas distributing chamber 3.
Baffle ring 2 and air flue 4 form gas distributing chamber 3 jointly; Gas distributing chamber 3 is connected with suction tude 7; Air flue 4 communicates with gas thing mixing chamber 5.
Intake duct 4 is opened on bimetal tube body, need not make distribution device separately.
The airintake direction of described air flue 4 and the angle in Flow of Goods and Materials direction are greater than 0 °, are less than 90 °.Air flue 4 is opened on the metallurgical composite bimetal pipe isometrical with conveyance conduit, and air flue 4 is in a certain angle with Flow of Goods and Materials direction.
The inner layer material of metallurgical composite bimetal pipe be high abrasion, can hot worked ferrous materials; Outer for welding, can hot working straight carbon steel or low alloy steel material, technique manufactures according to the bimetallic metallurgical composite wear-resisting plumber process of (ZL201010102783.6) emerging cast tube joint-stock company.
The material feeding mouth 1 and gas material mixing chamber 5, discharge port 8 internal layer that directly contact with material are the high abrasion metallic material that wear-resisting property is good, the impact resistance high due to metallurgical compound technology inner layer material and spalling resistance, solve conventional monometallic material wear ability difference and lined ceramics material impact-resistant and spalling resistance difference working life of causing is short, the defect that needs frequent replacing; And cladding material good welding performance, construct easy to make, exceeded the life-span of conveyance conduit in the air compensation device life-span; The mode of normal welding can be adopted to construct.
Therefore, the wear-resisting air supplement device that the utility model provides will become the preferred unit of the conveying of Sintering Process of Iron Making dedusting ash and casting sand conveying process, and will progressively replace the invigorating vital energy device of air conveying of the conventional monometallic material making of prior art or included stupalith.
By reference to the accompanying drawings the utility model is exemplarily described above; obvious the utility model specific implementation is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present utility model is conceived and technological scheme is carried out; or design of the present utility model and technological scheme directly applied to other occasion, all within protection domain of the present utility model without to improve.

Claims (3)

1. a Pneumatic conveying pipeline air compensation device, comprises air compensation device supervisor, suction tude (7), it is characterized in that: described air compensation device supervisor is metallurgical composite double layer metal tube, and the hardness of its internal layer is greater than skin.
2., according to Pneumatic conveying pipeline air compensation device according to claim 1, it is characterized in that the periphery of described air compensation device supervisor is provided with the baffle ring (2) of annular, described air compensation device supervisor is provided with multiple air flue for tonifying Qi (4); The periphery of described air compensation device supervisor is also provided with the groove of annular, described groove and baffle ring (2) form the gas distributing chamber (3) of annular, and described air flue (4) is communicated with suction tude (7) by gas distributing chamber (3).
3. according to Pneumatic conveying pipeline air compensation device according to claim 2, it is characterized in that: the described airintake direction of air flue (4) and the angle in Flow of Goods and Materials direction are greater than 0 °, are less than 90 °.
CN201420511884.2U 2014-09-05 2014-09-05 A kind of Pneumatic conveying pipeline air compensation device Expired - Fee Related CN204226941U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420511884.2U CN204226941U (en) 2014-09-05 2014-09-05 A kind of Pneumatic conveying pipeline air compensation device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420511884.2U CN204226941U (en) 2014-09-05 2014-09-05 A kind of Pneumatic conveying pipeline air compensation device

Publications (1)

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CN204226941U true CN204226941U (en) 2015-03-25

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104154376A (en) * 2014-09-05 2014-11-19 芜湖新兴铸管有限责任公司 Pneumatic conveying pipeline air supplement device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104154376A (en) * 2014-09-05 2014-11-19 芜湖新兴铸管有限责任公司 Pneumatic conveying pipeline air supplement device

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Granted publication date: 20150325

Termination date: 20200905