CN212603556U - Efficient air spring apron equipment is rolled up and is pressed device - Google Patents
Efficient air spring apron equipment is rolled up and is pressed device Download PDFInfo
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- CN212603556U CN212603556U CN202020998879.4U CN202020998879U CN212603556U CN 212603556 U CN212603556 U CN 212603556U CN 202020998879 U CN202020998879 U CN 202020998879U CN 212603556 U CN212603556 U CN 212603556U
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Abstract
The utility model relates to the technical field of air spring processing, in particular to an efficient air spring cover plate assembling and rolling device, which comprises a four-column oil press frame, an upper die assembly, a lower die assembly and a jacking assembly, wherein the upper die assembly, the lower die assembly and the jacking assembly are arranged on the frame; the detachable cope match-plate pattern is by the main cylinder drive, carries out the up-and-down motion, and the detachable lower bolster receives lower mould cylinder drive, compound die and die sinking about in lower moulding bed frame, and the jacking subassembly passes through jacking cylinder and drives the automatic positioning layer board oscilaltion, the utility model discloses only need put semi-manufactured goods air spring on the automatic positioning layer board at work, the jacking subassembly can be according to air spring model automatic adjustment height, two lower bolster automatic centering compound dies, it is misaligned to have stopped the installation, and the cope match-plate pattern pushes down through the main cylinder, inhales the automatic interior book that pushes down of metal covering on the cope match-plate pattern, realizes rolling up and presses the turn-ups integration, and it is high to have degree of automation, and production efficiency.
Description
Technical Field
The utility model relates to an air spring processing technology field, concretely relates to efficient air spring apron equipment is rolled up and is pressed device.
Background
The air spring is made of elastic force generated after air compression, and is mainly applied to shock absorption systems and mechanical equipment parts of various vehicles at present.
The existing chassis air spring assembly rolling equipment mainly comprises a cover plate, a rolling plate hole center position is adjusted by means of manual installation, a positive alignment die is installed in a rolling machine, a side die is adjusted, and then the die is closed for rolling.
SUMMERY OF THE UTILITY MODEL
The utility model provides a problem be: in the prior art, manual operation easily causes quality problems, the rejection rate is high, and the efficient air spring cover plate assembling and rolling device is high in product qualification rate and low in labor intensity.
The utility model is realized by the following technical proposal, an efficient air spring cover plate assembling and rolling device comprises a four-column oil press frame, an upper die assembly, a lower die assembly and a jacking assembly, wherein the upper die assembly, the lower die assembly and the jacking assembly are arranged on the frame;
the upper die assembly comprises a main oil cylinder, a main oil cylinder fixing seat, a movable plate, an upper die seat and an upper die plate, wherein the main oil cylinder is fixedly arranged on the main oil cylinder fixing seat, a piston rod of the main oil cylinder is fixedly connected with the movable plate and drives the movable plate to slide on a guide pillar of the frame, the upper die seat is detachably arranged on the movable plate, a circular groove is formed in the upper die seat, the upper die plate is detachably arranged in the circular groove, and the center of the upper die plate is provided with a mounting groove which is consistent with the end face of the cover;
the lower die assembly comprises a lower die frame, a lower die base, a lower die oil cylinder and a lower die plate, the lower die frame is fixedly arranged on the rack, the two lower die oil cylinders are bilaterally symmetrically and horizontally fixed on two sides of the lower die frame, a piston rod of the lower die oil cylinder is fixedly connected with the lower die base and drives the lower die base to horizontally slide in the lower die frame to complete die assembly and die disassembly, a semicircular lower die plate is detachably arranged on the lower die base, and an annular forming groove is formed in the lower die plate;
the jacking assembly comprises a jacking oil cylinder seat, a jacking oil cylinder, a jacking plate and an automatic positioning supporting plate, wherein the jacking oil cylinder seat is fixed on the side face of the frame, the jacking oil cylinder is vertically installed on the jacking oil cylinder seat, a piston rod of the jacking oil cylinder is connected with the jacking plate and drives the jacking plate to move up and down, the automatic positioning supporting plate is detachably arranged on the jacking plate, and the automatic positioning supporting plate is located at the central position under the lower die assembly.
Further, be equipped with the magnetic means on the cope match-plate pattern, can effectually adsorb metal covering plate, fix in the mounting groove, promote work efficiency.
Furthermore, all be equipped with displacement sensor on lower mould hydro-cylinder and the jacking cylinder, whether conveniently detect hydro-cylinder ejection distance and satisfy the work needs.
Furthermore, the depth of the circular groove is larger than the thickness of the upper die plate, so that the upper die base forms a tubular protrusion, and after the lower die base is assembled, the lower die base is provided with an annular groove matched with the tubular protrusion, so that the centers of the upper die and the lower die are automatically positioned when the upper die base is installed.
Furthermore, the inner opening of the lower template is a conical surface which is matched with the outlet of the upper opening of the air spring and expands downwards and outwards, and the lower template can automatically hold the upper opening of the air spring when the lower die assembly is closed.
Furthermore, the automatic positioning supporting plate is matched with the shape of the lower bottom surface of the air spring, the lower bottom surface of the air spring is generally a spherical surface with a flat bottom, and the air spring is convenient to centralize when the air spring is placed.
The utility model has the advantages that:
1. the utility model discloses at the during operation, only need to put semi-manufactured goods air spring on the automatic positioning layer board, the jacking subassembly can be according to air spring model automatic adjustment height, make the air spring suitable for reading just be embraced by two lower templates, the lower mould hydro-cylinder is equipped with displacement sensor, the automatic centering compound die, it is hollow not adjusted well to have stopped the installation, the cope match-plate pattern passes through the master cylinder and pushes down, inhale the automatic internal book that pushes down of metal decking on the cope match-plate pattern with magnetism, realize rolling up and press the turn-ups integration, and has the degree of automation height, high production efficiency, the advantage of high qualification rate.
2. The utility model discloses an cope match-plate pattern and lower bolster are quick detachable mounting means, in the face of the air spring of different specifications only need change supporting cope match-plate pattern and lower bolster can, the commonality is strong, has reduced mould manufacturing cost, has reduced the time of frequent retooling.
Drawings
Fig. 1 is a front view of an efficient air spring cover plate assembling and rolling device according to the present invention.
Fig. 2 is a left side view of the efficient air spring cover plate assembling rolling device of the present invention.
FIG. 3 is a cross-sectional view of the upper die base and the upper die plate;
FIG. 4 is a cross-sectional view of the lower die assembly;
fig. 5 is a partially enlarged view of the upper mold unit and the lower mold unit after closing.
In the figure: 1, a frame; 2, an upper die assembly; 21, a master oil cylinder; 22 main oil cylinder fixing seats; 23 moving plates; 24, an upper die holder; 241 circular grooves; 242 a tubular projection; 25, mounting a template; 251 a mounting groove; 26 a magnetic device; 3, a lower die component; 31 a lower mold frame; 32, a lower die holder; 321 an annular groove; 33, a lower die oil cylinder; 331 a forming groove; 34 a lower template; 341 a molding groove; 4, jacking the assembly; 41 jacking an oil cylinder seat; 42 lifting the oil cylinder; 43 jacking plate; 44 automatically positioning the pallet; 5, covering a plate; 6 a displacement sensor; 7 air spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-5, a high-efficiency air spring cover plate assembling and rolling device comprises a four-column oil press frame 1, an upper die assembly 2, a lower die assembly 3 and a jacking assembly 4, wherein the upper die assembly 2, the lower die assembly 3 and the jacking assembly 4 are mounted on the frame 1;
the upper die assembly 2 comprises a main oil cylinder 21, a main oil cylinder fixing seat 22, a movable plate 23, an upper die seat 24 and an upper die plate 25, wherein the main oil cylinder 21 is fixedly arranged on the main oil cylinder fixing seat 22, a piston rod of the main oil cylinder 21 is fixedly connected with the movable plate 23 to drive the movable plate 23 to slide on a guide post of the frame 1, the upper die seat 24 is detachably arranged on the movable plate 23, a circular groove 241 is arranged on the upper die seat 24, the upper die plate 25 is detachably arranged in the circular groove 241, and a mounting groove 251 with the same shape as the end face of the cover plate 5 is arranged in the center of the upper die;
the lower die assembly 3 comprises a lower die frame 31, two lower die seats 32, a lower die oil cylinder 33 and a lower die plate 34, the lower die frame 31 is fixedly installed on the rack 1, the two lower die oil cylinders 33 are bilaterally and symmetrically and horizontally fixed on two sides of the lower die frame 31, piston rods of the lower die oil cylinders 33 are fixedly connected with the lower die seats 32 to drive the lower die seats 32 to horizontally slide in the lower die frame 31 to complete die assembly and die disassembly, the lower die seats 32 are detachably provided with semicircular lower die plates 34, and the lower die plates 34 are provided with annular forming grooves 341;
In practical application, the magnetic device 26 is arranged on the upper template 25, so that the metal cover plate 5 can be effectively adsorbed and fixed in the mounting groove 251, and the working efficiency is improved.
In practical application, displacement sensors 6 are arranged on the lower die oil cylinder 33 and the jacking oil cylinder 42, so that whether the ejection distance of the oil cylinders meets the working requirement or not is conveniently detected.
In practical applications, the depth of the circular groove 241 is greater than the thickness of the upper mold plate 25, so that the upper mold base 24 forms a tubular protrusion 242, and after the lower mold base 32 is closed, the lower mold base 32 is provided with an annular groove 321 matched with the tubular protrusion 242, so that the centers of the upper mold and the lower mold are automatically positioned when the upper mold base 24 is installed.
In practical application, the inner opening of the lower template 34 is a conical surface which is matched with the upper opening of the air spring 7 and expands downwards, and when the lower die assembly 3 is closed, the lower template 34 can automatically hold the upper opening of the air spring 7.
In practical application, the automatic positioning support plate 44 is matched with the lower bottom surface of the air spring 7 in shape, and the lower bottom surface of the air spring 7 is generally a spherical surface with a flat bottom, so that the air spring 7 is conveniently righted when the air spring 7 is placed.
The utility model discloses a theory of operation:
the semi-finished air spring 7 is placed on the automatic positioning supporting plate 44, the jacking assembly 4 is automatically adjusted to a proper height according to the type of the air spring 7, the lower die oil cylinder 33 is provided with the displacement sensor 6, the air spring 7 can be automatically centered and assembled, the upper opening of the air spring 7 is just embraced by the two lower die plates 34, the cover plate 5 to be rolled and pressed is installed in the installing groove 251 of the upper die plate 25 through the magnetic suction device 26, after equipment is started, the lower die plates 34 are assembled firstly, the upper die plate 25 is pressed after the assembly, and the automatic rolling and pressing production of the metal cover plate is realized.
To sum up, an efficient air spring apron equipment is rolled up and is pressed device have work efficiency height, the yield is high, advantage that degree of automation is high.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the foregoing embodiments are merely illustrative of the technical concepts and features of the present invention, and the purpose of the present invention is to provide a person skilled in the art with the ability to understand the contents of the present invention and implement the same, and not to limit the scope of the present invention.
Claims (6)
1. The utility model provides a device is rolled up in equipment of efficient air spring apron which characterized in that: the device comprises a four-column oil press frame (1), an upper die assembly (2), a lower die assembly (3) and a jacking assembly (4), wherein the upper die assembly (2), the lower die assembly and the jacking assembly are mounted on the frame (1);
the upper die assembly (2) comprises a main oil cylinder (21), a main oil cylinder fixing seat (22), a movable plate (23), an upper die seat (24) and an upper die plate (25), wherein the main oil cylinder (21) is fixedly arranged on the main oil cylinder fixing seat (22), a piston rod of the main oil cylinder (21) is fixedly connected with the movable plate (23) to drive the movable plate (23) to slide on a guide post of the rack (1), the upper die seat (24) is detachably arranged on the movable plate (23), a circular groove (241) is formed in the upper die seat (24), the upper die plate (25) is detachably arranged in the circular groove (241), and a mounting groove (251) which is consistent with the end face of the cover plate (5) in shape is formed in the center of the upper die plate;
the lower die assembly (3) comprises a lower die frame (31), a lower die seat (32), two lower die oil cylinders (33) and a lower die plate (34), the lower die frame (31) is fixedly installed on the rack (1), the two lower die oil cylinders (33) are horizontally fixed on two sides of the lower die frame (31) in a bilateral symmetry mode, a piston rod of each lower die oil cylinder (33) is fixedly connected with the corresponding lower die seat (32) to drive the corresponding lower die seat (32) to horizontally move in the corresponding lower die frame (31) to complete die assembly and die disassembly, a semicircular lower die plate (34) is detachably installed on the corresponding lower die seat (32), and an annular forming groove (341) is formed in the corresponding lower die plate (34);
jacking subassembly (4) are including jacking hydro-cylinder seat (41), jacking cylinder (42), jacking board (43), automatic positioning layer board (44), the side in frame (1) is fixed in jacking hydro-cylinder seat (41), and vertical jacking cylinder (42) of installing on jacking hydro-cylinder seat (41), the piston rod and the jacking board (43) of jacking hydro-cylinder (42) are connected, drive jacking board (43) and reciprocate, detachable is equipped with automatic positioning layer board (44) on jacking board (43), automatic positioning layer board (44) are located under lower module (3) central point and put.
2. The high efficiency air spring cover plate assembly crimping device of claim 1, wherein: the upper template (25) is provided with a magnetic device (26) which can effectively adsorb the metal cover plate (5) and fix the metal cover plate in the mounting groove (251).
3. The high efficiency air spring cover plate assembly crimping device of claim 1, wherein: and displacement sensors (6) are arranged on the lower die oil cylinder (33) and the jacking oil cylinder (42).
4. The high efficiency air spring cover plate assembly crimping device of claim 1, wherein: the depth of the circular groove (241) is larger than the thickness of the upper template (25), so that the upper die holder (24) forms a tubular protrusion (242), and after the lower die holder (32) is assembled, the lower die holder (32) is provided with an annular groove (321) matched with the tubular protrusion (242), so that the centers of the upper die and the lower die can be automatically positioned when the upper die holder (24) is installed.
5. The high efficiency air spring cover plate assembly crimping device of claim 1, wherein: the inner opening of the lower template (34) is a conical surface which is matched with the upper opening of the air spring (7) and expands outwards.
6. The high efficiency air spring cover plate assembly crimping device of claim 1, wherein: the automatic positioning supporting plate (44) is matched with the shape of the lower bottom surface of the air spring (7).
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CN202020998879.4U CN212603556U (en) | 2020-06-03 | 2020-06-03 | Efficient air spring apron equipment is rolled up and is pressed device |
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CN202020998879.4U CN212603556U (en) | 2020-06-03 | 2020-06-03 | Efficient air spring apron equipment is rolled up and is pressed device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114055797A (en) * | 2021-11-10 | 2022-02-18 | 西格迈股份有限公司 | Automatic air bag flanging machine and flanging method for assembling air spring of automobile shock absorber |
CN116373361A (en) * | 2023-02-17 | 2023-07-04 | 苏州天准科技股份有限公司 | Leather bag half-rolling equipment of automobile air shock absorber |
-
2020
- 2020-06-03 CN CN202020998879.4U patent/CN212603556U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114055797A (en) * | 2021-11-10 | 2022-02-18 | 西格迈股份有限公司 | Automatic air bag flanging machine and flanging method for assembling air spring of automobile shock absorber |
CN114055797B (en) * | 2021-11-10 | 2024-04-16 | 西格迈股份有限公司 | Automatic flanging machine and flanging method for air bags for assembling air springs of automobile shock absorbers |
CN116373361A (en) * | 2023-02-17 | 2023-07-04 | 苏州天准科技股份有限公司 | Leather bag half-rolling equipment of automobile air shock absorber |
CN116373361B (en) * | 2023-02-17 | 2024-01-26 | 苏州天准科技股份有限公司 | Leather bag half-rolling equipment of automobile air shock absorber |
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