CN212598826U

CN212598826U - Steel casting rising head cutting auxiliary device

Info

Publication number: CN212598826U
Application number: CN202021027315.2U
Authority: CN
Inventors: 李泽; 李海章; 陈尚青; 戴广天
Original assignee: Yancheng Xiangsheng Casting Co ltd
Current assignee: Yancheng Xiangsheng Casting Co ltd
Priority date: 2020-06-08
Filing date: 2020-06-08
Publication date: 2021-02-26
Anticipated expiration: 2030-06-08

Abstract

The utility model belongs to the technical field of steel casting processing, specifically be a steel casting rising head cutting auxiliary device, include frame, horizontal drive mechanism, remove seat, shower nozzle guiding mechanism, adjustment seat, spray mechanism, collect mechanism and cutting mechanism, horizontal drive mechanism installs and is used for the drive in the frame remove seat horizontal migration, shower nozzle guiding mechanism installs be used for driving the adjustment seat on removing the seat and carry out vertical position and angle modulation, it is in to spray the mechanism setting on the adjustment seat, collect the below that the bottom that the mechanism installed in the frame is located cutting mechanism, cutting mechanism installs remove on the seat. This steel casting rising head cutting auxiliary device sprays the mechanism through setting up, can cool down when and after cutting blade and the steel casting rising head cutting of cutting mechanism to when improving cutting blade life, avoid the steel casting scald staff, be convenient for take after the steel casting cutting.

Description

Steel casting rising head cutting auxiliary device

Technical Field

The utility model relates to a steel casting processing technology field especially relates to a steel casting rising head cutting auxiliary device.

Background

In the casting field, the volume of part of castings is large, and after casting is finished, a casting opening can be left with congealing blocks of metal with large diameter and other impurities, which are commonly called as a riser. The "risers" are removed and the casting is protected from damage or as little as possible.

However, high temperature is generated between the dead head of the steel casting and the cutting blade during cutting, and the temperature of the steel casting is preheated before cutting, so that the steel casting is inconvenient to take after being cut, scalding to a person is possible, and certain potential safety hazards exist.

In order to solve the problem, the application provides a steel casting riser cutting auxiliary device.

SUMMERY OF THE UTILITY MODEL

Objects of the invention

For solving the technical problem who exists among the background art, the utility model provides a steel casting rising head cutting auxiliary device has the characteristics that can cool down to steel casting and cutting blade after the cutting.

(II) technical scheme

In order to solve the technical problem, the utility model provides a steel casting riser cutting auxiliary device, which comprises a frame, a horizontal driving mechanism, a moving seat, a spray head adjusting mechanism, an adjusting seat, a spraying mechanism, a collecting mechanism and a cutting mechanism;

horizontal drive mechanism installs and is used for the drive in the frame remove seat horizontal migration, shower nozzle guiding mechanism installs be used for driving the adjustment seat on removing the seat and carry out vertical position and angle modulation, it sets up to spray the mechanism on the adjustment seat, collect the below that the bottom that the mechanism installed in the frame is located cutting mechanism, cutting mechanism installs remove on the seat.

Preferably, horizontal drive mechanism includes first motor, lead screw and gag lever post, first motor fixed mounting is at the top in the frame outside, lead screw fixed connection is on the output shaft of first motor, the gag lever post is fixed the cover and is adorned in the frame and is located the lead screw directly over.

Preferably, shower nozzle guiding mechanism includes mount, second motor, master gear, from gear, pneumatic cylinder and piston rod, mount fixed mounting is at the back that removes the seat, second motor fixed mounting be in on the mount, and the fixed master gear that is equipped with on the output shaft of second motor, from axle activity suit at the middle part that removes the seat, and fixed being equipped with on the outer wall of from axle with the master gear engaged with from the gear, pneumatic cylinder fixed mounting is located the below of second motor at the mount, and is connected with the piston rod that the activity suit was in from the inside of axle on the output of pneumatic cylinder.

Preferably, the adjusting seat comprises a rotating frame, a telescopic rod, an installation frame and a connecting rod, the rotating frame is fixedly connected to the end portion of the driven shaft, the two ends of the telescopic rod are respectively fixedly connected between the rotating frame and the installation frame, one end of the connecting rod is movably sleeved inside the installation frame, and the other end of the connecting rod is fixedly connected with the piston rod.

Preferably, the spraying mechanism includes delivery pump, hose, hard pipe, pipe buckle and shower nozzle, delivery pump fixed mounting is at the top of frame, and the fixed cover of the play water end of delivery pump has connect the hose, hard pipe passes through pipe buckle fixed mounting on the mounting bracket, and the bottom fixed mounting of hard pipe has the shower nozzle, hard pipe cup joints with the hose is fixed.

Preferably, the collecting mechanism comprises a grating workbench, a collecting bin and a water outlet pipe, the collecting bin is arranged at the bottom of the grating workbench, and the water outlet pipe is sleeved at the bottom of the collecting bin.

Preferably, the movable seat is movably assembled on the screw rod and the limiting rod.

Preferably, the connecting rod and the piston rod are movably sleeved with the middle of the rotating frame, and the end part of the connecting rod is provided with an annular limiting structure located inside the mounting frame.

The above technical scheme of the utility model has following profitable technological effect:

1. this steel casting rising head cutting auxiliary device sprays the mechanism through setting up, can cool down when and after cutting blade and the steel casting rising head cutting of cutting mechanism to when improving cutting blade life, avoid the steel casting scald staff, be convenient for take after the steel casting cutting.

2. This cast steel riser cutting auxiliary device through setting up shower nozzle guiding mechanism and adjustment seat, can adjust the spray angle and the position of shower nozzle to conveniently utilize this shower nozzle to carry out comparatively comprehensive cooling work after the cast steel cutting.

3. This cast steel riser cutting auxiliary device through workstation, the collection storehouse that adopts the grid formula, when being convenient for collect the shower water, avoids debris such as riser after the cutting to fall into in the collection storehouse.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a side view of the movable base structure of the present invention;

fig. 3 is a side sectional view of the movable seat structure of the present invention.

Reference numerals:

1. a frame; 2. a horizontal driving mechanism; 21. a first motor; 22. a screw rod; 23. a limiting rod; 3. a movable seat; 4. a nozzle adjusting mechanism; 41. a fixed mount; 42. a second motor; 43. a main gear; 44. a driven shaft; 45. a slave gear; 46. a hydraulic cylinder; 47. a piston rod; 5. an adjusting seat; 51. a rotating frame; 52. a telescopic rod; 53. a mounting frame; 54. a connecting rod; 6. a spraying mechanism; 61. a delivery pump; 62. a hose; 63. a rigid tube; 64. pipe buckling; 65. a spray head; 7. a collection mechanism; 71. a grid work table; 72. a collection bin; 73. a water outlet pipe; 8. and a cutting mechanism.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

Specific embodiments of the present invention will be described below with reference to the accompanying drawings.

Referring to fig. 1, the present invention provides a technical solution: the utility model provides a cast steel riser cutting auxiliary device, includes frame 1, horizontal drive mechanism 2, removes seat 3, shower nozzle guiding mechanism 4, adjusting seat 5, sprays mechanism 6, collects mechanism 7 and cutting mechanism 8.

Horizontal drive mechanism 2 installs and is used for the drive in frame 1 remove 3 horizontal migration of seat, shower nozzle guiding mechanism 4 is installed be used for driving adjustment seat 5 to carry out vertical position and angle modulation on removing seat 3, it sets up to spray mechanism 6 on the adjustment seat 5, collect mechanism 7 and install the bottom in frame 1 and be located cutting mechanism 8's below, cutting mechanism 8 is installed remove on the seat 3.

The movable seat 3 is movably assembled on a screw rod 22 and a limiting rod 23.

As shown in fig. 2, the movable base 3 is provided with two through holes, a thread groove is formed in the through hole at the bottom of the movable base 3, and the movable base 3 is respectively movably sleeved on the limiting rod 23 and the screw rod 22 through the two through holes.

Referring to fig. 1, the horizontal driving mechanism 2 includes a first motor 21, a screw rod 22, and a limiting rod 23.

The first motor 21 is fixedly installed at the top of the outer side of the frame 1, and the screw rod 22 is fixedly connected to an output shaft of the first motor 21.

The first motor 21 is started to drive the screw rod 22 to rotate, and the movable base 3 is horizontally moved along the length direction of the screw rod 22 by utilizing the limiting of the limiting rod 23, so that the cutting mechanism 8 and the spray head 65 are driven to horizontally move, and a riser of a steel casting is cut.

The limiting rod 23 is fixedly sleeved on the rack 1 and is positioned right above the screw rod 22.

In this embodiment, the movement of the movable seat 3 is limited and guided by the limiting rod 23, so that the movement stability is ensured while the movable seat is prevented from rotating along with the screw rod 22.

The spraying mechanism 6 comprises a delivery pump 61, a hose 62, a hard pipe 63, a pipe buckle 64 and a spray head 65.

The delivery pump 61 is fixedly installed at the top of the frame 1, and a hose 62 is fixedly sleeved at the water outlet end of the delivery pump 61.

As shown in FIG. 1, the middle of the top end of the frame 1 is provided with a notch, the hose 62 is movably sleeved in the notch, when the movable base 3 moves, the hose 62 moves in the notch, and the length value of the hose 62 is larger than the linear distance value between the delivery pump 61 and the thread end of the screw rod 22, so as to ensure the stable connection between the hose and the delivery pump 61 and the rigid pipe 63.

The rigid pipe 63 is fixedly mounted on the mounting frame 53 through a pipe buckle 64.

In this embodiment, the pipe clamp 64 is fixed to the mounting bracket 53 by means of a bolt connection.

The bottom of the hard pipe 63 is fixedly provided with a spray head 65, and the hard pipe 63 is fixedly sleeved with the hose 62.

In this embodiment, by starting the delivery pump 61 to pump cooling water into the hard pipe 63 and spraying the cooling water out through the spray head 65, the cutting blade and the steel casting on the cutting mechanism 8 can be cooled in the steel casting cutting process, and the service life of the cutting blade is prevented from being reduced due to overheating.

The cooling water sprayed from the spray head 65 cools the cutting blade and also settles dust generated when the riser of the steel casting is cut, thereby preventing the dust from scattering.

The collecting mechanism 7 comprises a grating workbench 71, a collecting bin 72 and a water outlet pipe 73.

The collecting bin 72 is provided at the bottom of the grating table 71.

In order to prevent the cut risers from falling into the collection bin 72, the table is arranged in a grid-like manner so as to block the falling risers.

The water outlet pipe 73 is sleeved at the bottom of the collecting bin 72.

The water outlet pipe 73 is used for conveniently discharging the debris and the sewage collected in the collection bin 72 for centralized treatment.

Referring to fig. 2-3, the nozzle adjustment mechanism 4 includes a fixing frame 41, a second motor 42, a main gear 43, a driven shaft 44, a driven gear 45, a hydraulic cylinder 46 and a piston rod 47.

The fixed frame 41 is fixedly installed on the back of the movable seat 3, the second motor 42 is fixedly installed on the fixed frame 41, the main gear 43 is fixedly installed on an output shaft of the second motor 42, the driven shaft 44 is movably sleeved on the middle portion of the movable seat 3, and the driven gear 45 meshed with the main gear 43 is fixedly installed on the outer wall of the driven shaft 44.

In this embodiment, the second motor 42 is activated to rotate the main gear 43, the driven shaft 44 is driven to rotate by the meshing transmission of the driven gear 45, so as to drive the rotating frame 51 to rotate, and the connection of the telescopic rod 52 is used to rotate the mounting frame 53, and further the spray head 65, so as to adjust the spraying angle.

The hydraulic cylinder 46 is fixedly installed below the second motor 42 in the fixed frame 41, and a piston rod 47 movably sleeved inside the driven shaft 44 is connected to an output end of the hydraulic cylinder 46.

In this embodiment, the hydraulic cylinder 46 is started to drive the piston rod 47 to stretch, so that the mounting frame 53 can be driven to stretch, the spray head 65 can be driven to stretch and move, the spraying position of the spray head can be adjusted, and the steel casting after cutting can be conveniently cooled more comprehensively.

The adjusting base 5 comprises a rotating frame 51, a telescopic rod 52, a mounting frame 53 and a connecting rod 54.

The rotating frame 51 is fixedly connected to the end of the driven shaft 44, and the two ends of the telescopic rod 52 are respectively fixedly connected between the rotating frame 51 and the mounting frame 53.

By using the telescopic rod 52, the rotating frame 51 and the mounting frame 53 are connected, and the distance between the rotating frame 51 and the mounting frame 53 is adjustable while the mounting frame 53 can rotate along with the rotating frame 51.

One end of the connecting rod 54 is movably sleeved inside the mounting frame 53, and the other end of the connecting rod 54 is fixedly connected with the piston rod 47.

The connecting rod 54 connects the piston rod 47 and the mounting bracket 53, and keeps the angle of the piston rod 47 fixed when the mounting bracket 53 rotates.

The connecting rod 54 and the piston rod 47 are movably sleeved with the middle part of the rotating frame 51, and the end part of the connecting rod 54 is provided with an annular limiting structure positioned inside the mounting frame 53.

The connecting rod 54 is limited by an annular limiting structure at the end part of the connecting rod 54, and the connecting rod 54 is ensured not to be separated from the mounting frame 53.

The utility model discloses a theory of operation and use flow: in the cutting process, firstly, the delivery pump 61 is started to extract cooling water, the cooling water is sprayed out through the spray head 65 after passing through the hose 62 and the hard pipe 63, so as to cool the cutting blade of the cutting mechanism 8 and the riser cutting position of the steel casting, avoid overheating of the cutting blade and settle the cut dust, then, when the cutting position needs to be adjusted, the first motor 21 is started to drive the screw rod 22 to rotate, the movable seat 3 horizontally moves by utilizing the limit of the limiting rod 23, so that the cutting mechanism 8 and the spray head 65 synchronously and horizontally move, in the process, the hose 62 moves in a notch formed in the top of the frame 1, and finally, when the spraying angle or position of the spray head 65 needs to be adjusted or the cut steel casting needs to be cooled, the second motor 42 is started to drive the main gear 43 to rotate, and the driven shaft 44 is driven to rotate by utilizing the transmission of the secondary gear 45, the axle 44 rotates and drives the swivel mount 51 to rotate, utilizes the connection effect of telescopic link 52, makes mounting bracket 53 rotatory, and then makes shower nozzle 65 rotatory, adjusts its spraying angle, and rethread starting hydraulic cylinder 46 drives piston rod 47 flexible to drive connecting rod 54 extrusion or pulling mounting bracket 53, stretch out and draw back through telescopic link 52, adjust its fore-and-aft position can.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

Claims

1. The steel casting riser cutting auxiliary device is characterized by comprising a rack (1), a horizontal driving mechanism (2), a moving seat (3), a spray head adjusting mechanism (4), an adjusting seat (5), a spraying mechanism (6), a collecting mechanism (7) and a cutting mechanism (8);

horizontal drive mechanism (2) are installed and are used for the drive in frame (1) remove seat (3) horizontal migration, shower nozzle guiding mechanism (4) are installed be used for driving on removing seat (3) and adjust seat (5) and carry out vertical position and angle modulation, it sets up to spray mechanism (6) adjusting seat (5) are last, collect the below that the bottom of mechanism (7) is installed in frame (1) is located cutting mechanism (8), cutting mechanism (8) are installed remove on the seat (3).

2. The steel casting riser cutting auxiliary device according to claim 1, wherein the horizontal driving mechanism (2) comprises a first motor (21), a screw rod (22) and a limiting rod (23), the first motor (21) is fixedly installed at the top of the outer side of the frame (1), the screw rod (22) is fixedly connected to an output shaft of the first motor (21), and the limiting rod (23) is fixedly installed on the frame (1) and is located right above the screw rod (22).

3. The steel casting riser cutting auxiliary device of claim 1, the spray head adjusting mechanism (4) comprises a fixed frame (41), a second motor (42), a main gear (43), a driven shaft (44), a driven gear (45), a hydraulic cylinder (46) and a piston rod (47), the fixed frame (41) is fixedly arranged on the back surface of the movable seat (3), the second motor (42) is fixedly arranged on the fixed frame (41), and the output shaft of the second motor (42) is fixedly provided with a main gear (43), the driven shaft (44) is movably sleeved at the middle part of the movable seat (3), and a driven gear (45) meshed with the main gear (43) is fixedly arranged on the outer wall of the driven shaft (44), the hydraulic cylinder (46) is fixedly arranged below the second motor (42) and positioned on the fixed frame (41), and the output end of the hydraulic cylinder (46) is connected with a piston rod (47) movably sleeved in the driven shaft (44).

4. The steel casting riser cutting auxiliary device according to claim 1, wherein the adjusting seat (5) comprises a rotating frame (51), a telescopic rod (52), a mounting frame (53) and a connecting rod (54), the rotating frame (51) is fixedly connected to the end of the driven shaft (44), two ends of the telescopic rod (52) are respectively and fixedly connected between the rotating frame (51) and the mounting frame (53), one end of the connecting rod (54) is movably sleeved inside the mounting frame (53), and the other end of the connecting rod (54) is fixedly connected with the piston rod (47).

5. The steel casting riser cutting auxiliary device according to claim 1, wherein the spraying mechanism (6) comprises a delivery pump (61), a hose (62), a rigid pipe (63), a pipe buckle (64) and a spray head (65), the delivery pump (61) is fixedly installed at the top of the rack (1), the hose (62) is fixedly sleeved at the water outlet end of the delivery pump (61), the rigid pipe (63) is fixedly installed on the installation rack (53) through the pipe buckle (64), the spray head (65) is fixedly installed at the bottom of the rigid pipe (63), and the rigid pipe (63) is fixedly sleeved with the hose (62).

6. The steel casting riser cutting auxiliary device according to claim 1, wherein the collecting mechanism (7) comprises a grating workbench (71), a collecting bin (72) and a water outlet pipe (73), the collecting bin (72) is arranged at the bottom of the grating workbench (71), and the water outlet pipe (73) is sleeved at the bottom of the collecting bin (72).

7. The steel casting riser cutting auxiliary device according to claim 1, wherein the movable base (3) is movably assembled on a screw rod (22) and a limiting rod (23).

8. The steel casting riser cutting auxiliary device according to claim 4, wherein the connecting rod (54) and the piston rod (47) are movably sleeved with the middle part of the rotating frame (51), and an annular limiting structure located inside the mounting frame (53) is arranged at the end part of the connecting rod (54).