CN212590550U - Full-automatic high-speed mask machine - Google Patents
Full-automatic high-speed mask machine Download PDFInfo
- Publication number
- CN212590550U CN212590550U CN202020538854.6U CN202020538854U CN212590550U CN 212590550 U CN212590550 U CN 212590550U CN 202020538854 U CN202020538854 U CN 202020538854U CN 212590550 U CN212590550 U CN 212590550U
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- CN
- China
- Prior art keywords
- nose
- nose line
- welding
- roller
- cloth
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- Expired - Fee Related
Links
- 239000004744 fabric Substances 0.000 claims abstract description 104
- 238000003466 welding Methods 0.000 claims abstract description 73
- 238000005520 cutting process Methods 0.000 claims abstract description 29
- 238000009434 installation Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 208000035473 Communicable disease Diseases 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
The utility model relates to the technical field of mask equipment, in particular to a full-automatic high-speed mask machine, which comprises a frame, wherein a nose line installation device, a welding device, a front feeding roller, a cutting and edge sealing device and a rear feeding roller are sequentially arranged on the frame, the nose line installation device comprises a nose line feeding device, a nose line guide plate, an upper layer cloth guide rod and a lower layer cloth guide rod, the welding device comprises a welding roller, a plurality of welding bosses are arranged on the circumferential side surface of the welding roller, a welding head is arranged below the welding roller, one end of the nose line guide plate is connected with the nose line feeding device, the other end is inserted between the upper layer cloth guide rod and the lower layer cloth guide rod and extends towards the bottom of the welding roller, the structure of the utility model is scientific, when the cloth is conveyed, the nose line is directly inserted between the upper layer cloth and the lower layer cloth, and then the upper layer cloth and the lower layer, meanwhile, the nose line is fixed, then the edge is cut and the edge is formed, the process is full-automatic, and the production efficiency is high.
Description
Technical Field
The utility model relates to a gauze mask equipment technical field especially relates to a full-automatic high-speed gauze mask machine.
Background
The mask is a sanitary article, and is generally a tool which is worn at the mouth and nose part and is used for filtering air entering the mouth and nose so as to prevent harmful gas, smell and spray from entering and exiting the mouth and nose of a wearer. When respiratory infectious diseases are epidemic, the mask has a good effect.
The face guard part of gauze mask is formed by the lamination of multilayer cloth, including non-woven fabrics, melt-blown fabric, some still including the design cotton, the bridge of the nose position of face guard is equipped with the nose line that is used for compressing tightly the laminating bridge of the nose, and the nose line is a package plastic iron core strip, has certain toughness, and its effect makes the face that the cover body more laminated the user. The nose line is arranged among the multiple layers of cloth of the mask, so that the nose line can be prevented from being exposed outside. Therefore, when the mask of the mask is produced, a plurality of processes such as installation of a nose line, welding (fusion welding) and cutting are needed, a plurality of devices are used in the prior art, such as a welding machine, a fusion cutting machine and the like, the structure of the installation nose line is complex, the automation degree of the production process is low, and the production efficiency is influenced. Therefore, there is a need for a mask machine with automated, high-speed production capabilities.
Disclosure of Invention
An object of the utility model is to prior art not enough, and provide a full-automatic high-speed gauze mask face guard machine, its structure science, when carrying the cloth, directly insert the nose line between the cloth of upper and lower floor, will go up lower floor's cloth welded forming through the welding roller thereupon, also fixed the nose line simultaneously, then the shaping of cutting edge, the process is full-automatic, and production efficiency is high.
The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a full-automatic high-speed gauze mask machine, its includes the frame, set gradually nose line installation device in the frame, be used for with multilayer cloth welded welding set, preceding feed roll, cut off banding device, back feed roll, nose line installation device is including sending nose line device, nose line baffle and being used for separating upper cloth, lower floor's cloth upper strata cloth guide arm, lower floor's cloth guide arm of certain clearance, welding set includes the welding roller, the circumference side of welding roller is provided with a plurality of welding bosss, the below of welding roller is provided with the soldered connection, the one end of nose line baffle with send nose line device to connect, the other end insert between upper cloth guide arm, the lower floor's cloth guide arm and to the welding roller bottom extends.
Preferably, the nose line feeding device comprises a nose line supporting plate, a nose line pressing plate, a nose line front pressing wheel and a nose line rear pressing wheel, a nose line groove is formed in the upper side of the nose line supporting plate, and the lower parts of the nose line front pressing wheel and the nose line rear pressing wheel respectively penetrate through the nose line pressing plate to press the nose line in the nose line groove.
Preferably, the nose line feeding device is provided with a nose line cutting wheel, a knife edge is arranged on the side surface of the nose line cutting wheel, and the nose line cutting wheel synchronously rotates with the nose line front pressing wheel and the nose line rear pressing wheel.
Preferably, the upper side of the nose line guide plate is provided with a nose line guide groove communicated with the nose line groove.
Preferably, a lower-layer cloth material pressing roller for synchronously feeding after laminating multiple layers of cloth materials is arranged on the front side of the nose line mounting device.
Preferably, the cloth leveling mechanism is further arranged and comprises a plurality of steering guide rods which are arranged in parallel, the steering guide rods are divided into 2 to 4 groups with the same number, each group is provided with 3 to 7 steering guide rods, the steering guide rods of adjacent groups are located at different heights, and cloth limiting blocks are arranged at two ends of each steering guide rod respectively.
Preferably, the welding head is an ultrasonic welding head.
Preferably, the edge cutting and sealing device comprises a lower supporting roller and an upper edge cutting roller, wherein the circumferential side surface of the upper edge cutting roller is provided with a press cutter which protrudes outwards and is connected into a circle, and the tail end of the press cutter is abutted against the circumferential surface of the lower supporting roller.
Preferably, the frame is provided with vertical guide way, the welding roller passes through the bearing frame edge the guide way is connected with the frame, is provided with spring, lower spring, compression bolt in the guide way, the lower extreme of bearing frame passes through the lower spring is contradicted and is connected the bottom of guide way, compression bolt passes through the upper spring is contradicted and is connected the upper end of bearing frame.
The utility model has the advantages that: the utility model provides a full-automatic high-speed gauze mask machine, it includes the frame, set gradually nose line installation device, be used for welding multilayer cloth welding device, preceding feed roll, cut off banding device, back feed roll in the frame, nose line installation device includes send nose line device, nose line baffle and be used for separating upper cloth, lower floor's cloth upper strata cloth guide arm, lower floor's cloth guide arm of certain clearance, welding device includes the welding roller, the circumference side of welding roller is provided with a plurality of welding bosss, the below of welding roller is provided with the soldered connection, one end of nose line baffle with send nose line device to be connected, the other end inserts between upper cloth guide arm, lower floor's cloth guide arm and to extend to the welding roller bottom, the utility model discloses the structure science, when carrying the cloth, directly inserts the nose line between the upper and lower floor's cloth, will go up lower floor's cloth welding shaping through the welding roller thereupon, meanwhile, the nose line is fixed, then the edge is cut and the edge is formed, the process is full-automatic, and the production efficiency is high.
Drawings
Fig. 1 is a schematic structural view of the fully automatic high-speed mask machine of the present invention.
Fig. 2 is a schematic structural view of the fully automatic high-speed mask machine of the present invention.
Fig. 3 is a schematic view showing a structure of the nose wire mounting device of fig. 2 when mounting the nose wire.
FIG. 4 is a schematic view of the nose line guide.
Fig. 5 is a schematic structural diagram of the usage state of the present invention.
Fig. 6 is a schematic structural view of the cloth leveling mechanism of the present invention.
Description of reference numerals:
1-frame 11-guide way
2-nose line installation device 21-upper layer cloth guide rod
22-lower cloth guide rod 23-nose line feeding device
231 nose line supporting plate 232 nose line pressing plate
233 nose line front press wheel 234 nose line rear press wheel
235 nose line cutting wheel 24 nose line guide plate
241-nose line guide groove 3-welding device
31-welding roller 32-welding head
4-front feed roll 5-cutting edge sealing device
51-lower support roller 52-upper edging roller
6-rear feeding roller 7-lower layer cloth material pressing roller
8-cloth leveling mechanism 81-steering guide
82-cloth stopper.
Detailed Description
The following detailed description of the present invention is provided in connection with the accompanying drawings and the embodiments, and is not intended to limit the scope of the invention.
As shown in fig. 1-6, the full-automatic high-speed mask machine of the present embodiment includes a frame 1, and a nose line installation device 2, a welding device 3 for welding multiple layers of cloth, a front feeding roller 4, a cutting and edge sealing device 5, and a rear feeding roller 6 are sequentially disposed on the frame 1 from left to right. The cloth is drawn forwards by the front feeding roller 4 and the rear feeding roller 6. The multilayer cloth is at least 3 layers, namely non-woven fabric, melt-blown fabric and non-woven fabric in sequence, and the number of the layers can be 5-6 at most according to the design requirement of the mask.
The utility model discloses the multilayer cloth that will make the face guard divide into upper cloth, lower floor's cloth according to the position of nose line, and the nose line is located between upper cloth, the lower floor's cloth. Add man-hour, be close after leveling upper cloth, lower floor's cloth, then insert the nose line between upper cloth, the lower floor's cloth, pull the cloth and move ahead to make the nose line move ahead, get up upper cloth, lower floor's cloth welding thereupon, welded part includes around the face guard round, middle reinforcement part, the nose line around, has just so accomplished the process of nose line installation, welding cloth simultaneously.
As shown in fig. 2, 3 and 4, the nose line installation device 2 includes a nose line feeding device 23, a nose line guide plate 24, and an upper cloth guide rod 21 and a lower cloth guide rod 22 for separating the upper cloth and the lower cloth by a certain gap, wherein the upper cloth guide rod 21 and the lower cloth guide rod 22 are used for adjusting the gap between the upper cloth and the lower cloth to be slightly larger than the nose line guide plate 24, and the distance between the upper cloth guide rod and the lower cloth guide rod is closer to the welding device 3, so as to facilitate welding therewith, thereby preventing the nose line from being dislocated. The nose line may be a plurality of small segments which have been cut into a fixed length, and one nose line is fed at a time, or a disk of continuous nose lines, which are fed and cut off according to the tempo.
The nose wire feeding device 23 comprises a nose wire supporting plate 231, a nose wire pressing plate 232, a nose wire front pressing wheel 233 and a nose wire rear pressing wheel 234, a nose wire groove is formed in the upper side of the nose wire supporting plate 231, and the lower portions of the nose wire front pressing wheel 233 and the nose wire rear pressing wheel 234 penetrate through the nose wire pressing plate 232 respectively to press the nose wire in the nose wire groove. When in use, the nose line is positioned in the nose line groove, and the nose line front pressing wheel 233 and the nose line rear pressing wheel 234 rotate to drive the nose line to move forwards.
For the whole continuous nose line, the nose line feeding device 23 of this embodiment is provided with a nose line cutting wheel 235, the side of the nose line cutting wheel 235 is provided with a blade, and the nose line cutting wheel 235 rotates synchronously with the nose line front pressing wheel 233 and the nose line rear pressing wheel 234. The upper side of the nose line guide plate 24 is provided with a nose line guide groove 241 communicated with the nose line groove. Because the length of the nose line is less than that of the mask, the nose line is conveyed discontinuously, namely one section is conveyed, the nose line pushes the front section forward along the nose line guide groove 241, the front section of the nose line is assisted to enter the welding device 3, then the conveying of the nose line is suspended, and the next conveying is waited.
The welding device 3 comprises a welding roller 31, a plurality of welding bosses are arranged on the circumferential side surface of the welding roller 31, the welding bosses are in a dot shape with a small area, a welding head 32 is arranged below the welding roller 31, one end of the nose line guide plate 24 is connected with the nose line feeding device 23, and the other end of the nose line guide plate is inserted between the upper layer cloth guide rod 21 and the lower layer cloth guide rod 22 and extends towards the bottom of the welding roller 31. The welding head 32 is an ultrasonic welding head, that is, the welding device 3 uses ultrasonic welding. The end of the welding head 32 is a plane, and the multi-layer cloth of the mask is melted and welded with the rotation of the welding roller 31.
Further, a lower-layer cloth pressure roller 7 used for synchronously feeding after laminating multiple layers of cloth is arranged on the front side of the nose line mounting device 2, and the lower-layer cloth pressure roller 7 is a pair of rotating rollers and used for attaching the multiple layers of cloth forming the lower-layer cloth together.
Further, as shown in fig. 5 and 6, the utility model discloses still be provided with the cloth support when using, for avoiding the crooked dislocation of cloth, cloth support rear side still is provided with cloth leveling mechanism 8, cloth leveling mechanism 8 includes a plurality of parallel arrangement's the guide arm 81 that turns to, it divide into 2 to 4 groups that the quantity is the same to turn to the guide arm 81, and every group is provided with 3 to 7 turn to the guide arm 81, adjacent group turn to the guide arm 81 and be located different height, the both ends that turn to the guide arm 81 are provided with cloth stopper 82 respectively. The cloth limiting block 82 is pressed on the steering guide rod 81 through a screw, and the position of the cloth limiting block 82 on the steering guide rod 81 can be adjusted. During the use, the cloth moves along with the rotation of cloth roller on the cloth support, then in proper order through 2 to 4 groups turn to guide arm 81, through 2 to 4 diversion to adjust the clearance between the different cloth, make the cloth be that the transportation process has certain degree of progress.
Further, the edge cutting and sealing device 5 comprises a lower supporting roller 51 and an upper edge cutting roller 52, wherein a press cutter which protrudes outwards and is connected into a circle is arranged on the circumferential side surface of the upper edge cutting roller 52, the tail end of the press cutter is abutted against the circumferential surface of the lower supporting roller 51, the lower supporting roller 51 is a round roller, the lower supporting roller 51 and the upper edge cutting roller 52 rotate in opposite directions, when the cloth passes through the space between the lower supporting roller 51 and the upper edge cutting roller 52, the press cutter cuts the cloth according to the unfolding shape of the mask, and the edge parts are connected into a whole at the same time.
Further, the utility model discloses in welding roller 31, preceding feed roll 4 that use, cut off banding device 5, back feed roll 6 etc. are two upper and lower parts (like two rollers) and use in pairs, for the convenience of controlling the distance between two upper and lower parts, are provided with the elasticity adjusting device. Specifically, as welding roller 31, as shown in fig. 2, frame 1 is provided with vertical guide way 11, welding roller 31 passes through the bearing frame edge guide way 11 is connected with frame 1, is provided with spring (not drawn), lower spring (not drawn), housing bolt in the guide way 11, the lower extreme of bearing frame passes through spring conflict connection down the bottom of guide way 11, housing bolt passes through spring conflict connection is gone up the upper end of bearing frame, just so makes to utilize spring, lower spring to compress tightly welding roller 31 from upper and lower two directions for it has certain elasticity along upper and lower direction, improves the trafficability characteristic of face guard cloth, provides certain pretightning force through housing bolt simultaneously.
To the utility model discloses, use the motor to drive to use transmission mechanism such as chain drive each to change the roller and rotate.
Through the utility model discloses, once only realized processes such as installation nasal line, welding, cutting, banding, the location is accurate, and production efficiency is high, has reduced manufacturing cost, makes the product more standardized, the quality is more stable.
It should be finally noted that the above embodiments are only intended to illustrate the technical solutions of the present invention, and not to limit the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention.
Claims (9)
1. Full-automatic high-speed gauze mask machine, its characterized in that: comprises a frame (1), wherein the frame (1) is sequentially provided with a nose line installation device (2), a welding device (3) for welding a plurality of layers of cloth, a front feeding roller (4), a cutting and edge sealing device (5) and a rear feeding roller (6), the nose line installation device (2) comprises a nose line feeding device (23), a nose line guide plate (24), an upper layer cloth guide rod (21) and a lower layer cloth guide rod (22) which are used for separating the upper layer cloth and the lower layer cloth by a certain gap, the welding device (3) comprises a welding roller (31), a plurality of welding bosses are arranged on the circumferential side surface of the welding roller (31), a welding head (32) is arranged below the welding roller (31), one end of the nose line guide plate (24) is connected with the nose line feeding device (23), and the other end of the nose line guide plate is inserted between the upper layer cloth guide rod (21) and the lower layer cloth guide rod (22) and extends towards the bottom of the welding roller (31).
2. The fully automatic high speed mask machine according to claim 1, wherein: the nose wire feeding device (23) comprises a nose wire supporting plate (231), a nose wire pressing plate (232), a nose wire front pressing wheel (233) and a nose wire rear pressing wheel (234), a nose wire groove is formed in the upper side of the nose wire supporting plate (231), and the lower portions of the nose wire front pressing wheel (233) and the nose wire rear pressing wheel (234) penetrate through the nose wire pressing plate (232) to press the nose wire in the nose wire groove.
3. The fully automatic high speed mask machine according to claim 2, wherein: the nose line feeding device (23) is provided with a nose line cutting wheel (235), a blade is arranged on the side face of the nose line cutting wheel (235), and the nose line cutting wheel (235) synchronously rotates with the nose line front pressing wheel (233) and the nose line rear pressing wheel (234).
4. The fully automatic high speed mask machine according to claim 2, wherein: and a nose line guide groove (241) communicated with the nose line groove is formed in the upper side of the nose line guide plate (24).
5. The fully automatic high speed mask machine according to claim 1, wherein: and a lower-layer cloth material pressing roller (7) for synchronously feeding after laminating multiple layers of cloth materials is arranged on the front side of the nose line mounting device (2).
6. The fully automatic high speed mask machine according to claim 1, wherein: the cloth leveling mechanism (8) is further arranged, the cloth leveling mechanism (8) comprises a plurality of steering guide rods (81) which are arranged in parallel, the steering guide rods (81) are divided into 2-4 groups with the same number, each group is provided with 3-7 steering guide rods (81), the steering guide rods (81) of adjacent groups are located at different heights, and cloth limiting blocks (82) are arranged at two ends of each steering guide rod (81).
7. The fully automatic high speed mask machine according to claim 1, wherein: the welding head (32) is an ultrasonic welding head.
8. The fully automatic high speed mask machine according to claim 1, wherein: the cutting and edge sealing device (5) comprises a lower supporting roller (51) and an upper edge cutting roller (52), wherein the circumferential side surface of the upper edge cutting roller (52) is provided with outwards-protruding pressing knives which are connected into a circle, and the tail ends of the pressing knives are abutted to the circumferential surface of the lower supporting roller (51).
9. The fully automatic high speed mask machine according to claim 1, wherein: frame (1) is provided with vertical guide way (11), welding roller (31) are followed through the bearing frame guide way (11) are connected with frame (1), are provided with spring, lower spring, housing bolt in guide way (11), the lower extreme of bearing frame passes through spring conflict connection down the bottom of guide way (11), housing bolt passes through spring conflict connection on the upper end of bearing frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020538854.6U CN212590550U (en) | 2020-04-13 | 2020-04-13 | Full-automatic high-speed mask machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020538854.6U CN212590550U (en) | 2020-04-13 | 2020-04-13 | Full-automatic high-speed mask machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212590550U true CN212590550U (en) | 2021-02-26 |
Family
ID=74702214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020538854.6U Expired - Fee Related CN212590550U (en) | 2020-04-13 | 2020-04-13 | Full-automatic high-speed mask machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212590550U (en) |
-
2020
- 2020-04-13 CN CN202020538854.6U patent/CN212590550U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210226 |