CN111838850A - Mask production machine - Google Patents
Mask production machine Download PDFInfo
- Publication number
- CN111838850A CN111838850A CN202010713266.6A CN202010713266A CN111838850A CN 111838850 A CN111838850 A CN 111838850A CN 202010713266 A CN202010713266 A CN 202010713266A CN 111838850 A CN111838850 A CN 111838850A
- Authority
- CN
- China
- Prior art keywords
- frame
- mask
- shaft
- pressing
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 238000005520 cutting process Methods 0.000 claims abstract description 65
- 239000004744 fabric Substances 0.000 claims abstract description 53
- 238000003825 pressing Methods 0.000 claims description 90
- 238000003466 welding Methods 0.000 claims description 67
- 230000004927 fusion Effects 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 11
- 230000001276 controlling effect Effects 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
- A41H43/0235—Feeding or advancing
- A41H43/0242—Conveyors therefor
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种口罩生产机械,具体涉及一种KN95口罩生产机械。The invention relates to a mask production machine, in particular to a KN95 mask production machine.
背景技术Background technique
口罩在生产过程中一般需进行折皱、包边、鼻梁条装配、压焊、模切、焊接耳带以及包装等步骤,而常规鼻梁条装配需要根据口罩的尺寸规格不同采用不同的鼻梁条裁切设备将进行裁切,即通过若干套不同规格的鼻梁条切断装置将鼻梁条裁切成长短不等的尺寸用于口罩的装配,不仅增大了鼻梁条装配的作业空间,降低口罩生产效率,也不利于生产者对机械设备的维护保养,增加了口罩生产成本;而且常规口罩在生产调试的过程中需要进行结构的拆卸,不利于生产者进行快速的调试,不利于各规格口罩的生产条件,影响口罩调试生产的效率与便利性。In the production process of masks, steps such as wrinkling, hemming, nose bridge strip assembly, pressure welding, die cutting, welding ear straps and packaging are generally required, while conventional nose bridge strip assembly requires different nose bridge strip cutting according to the size and specification of the mask. The equipment will be cut, that is, the nose bridge strips will be cut into different sizes for the assembly of masks through several sets of nose bridge strip cutting devices of different specifications, which not only increases the working space for the nose bridge strip assembly, but also reduces the production efficiency of masks. It is also not conducive to the maintenance of machinery and equipment by producers, and increases the cost of mask production; and conventional masks need to be disassembled in the process of production and debugging, which is not conducive to rapid debugging by producers, and is not conducive to the production conditions of masks of various specifications. , affecting the efficiency and convenience of mask debugging and production.
发明内容SUMMARY OF THE INVENTION
本发明主要解决现有技术所存在的技术问题,从而提供一种便于进行各类型鼻梁条的调节裁切与输送,便于各规格口罩的快速生产加工,有效提高口罩生产便利性与生产效率的口罩生产机械。The invention mainly solves the technical problems existing in the prior art, thereby providing a mask that is convenient for adjusting, cutting and conveying various types of nose bridge strips, facilitates the rapid production and processing of masks of various specifications, and effectively improves the production convenience and production efficiency of masks. production machinery.
为了解决上述技术问题,本发明通过以下技术方案实现:In order to solve the above-mentioned technical problems, the present invention is realized through the following technical solutions:
一种口罩生产机械,包括机架,及连接在机架上的用于输送布料的输布轮、用于输送剪切鼻梁条的裁切机构与用于口罩加工成型的成型装置,所述裁切机构包括梁架,及连接在梁架上方的模架,所述模架上方连接有用于裁切鼻梁条的压缸,模架的后方连接有用于推送鼻梁条的推缸,且模架的侧方设置有与梁架活动连接的驱动轴,所述驱动轴下方设置有与梁架活动连接的夹棍与抵辊,驱动轴的中央配合连接有用于带动夹棍间断性旋转的凸轮,所述梁架的下方螺纹连接有用于控制抵辊升降的第一旋杆;所述成型装置包括用于口罩压固整形的压型机构、用于口罩封边的熔焊机构与用于口罩裁切脱离的压切机构,所述压型机构包括型架,及活动连接在型架中央的滚轴与压轴,所述压轴的两端设置有与型架滑动连接的移块,型架的上方螺纹连接有用于控制移块升降的第二旋杆,所述压切机构包括刀架,及设置在刀架上用于裁切口罩的刀轴,及位于刀轴下方并与刀架活动连接的抵轴,所述刀轴两端连接有与刀架滑动配合的轴板,刀架的上方螺纹连接有用于控制轴板升降的第三旋杆。A mask production machine, comprising a frame, and a cloth conveying wheel for conveying cloth, a cutting mechanism for conveying and shearing nose bridge strips, and a forming device for processing and forming masks, which are connected to the frame. The cutting mechanism includes a beam frame, and a mold frame connected above the beam frame, a pressure cylinder for cutting the nose bridge is connected above the mold frame, and a push cylinder for pushing the nose bridge is connected behind the mold frame, and the mold frame is The side is provided with a drive shaft that is movably connected to the beam frame, and below the drive shaft is arranged a clamp bar and a back roller that are movably connected to the beam frame, and a cam for driving the clamp bar to rotate intermittently is connected to the center of the drive shaft. The bottom of the frame is threadedly connected with a first rotating rod for controlling the lifting and lowering of the roller; the forming device includes a pressing mechanism for pressing and shaping the mask, a fusion welding mechanism for sealing the edge of the mask, and a cutting and detaching mechanism for the mask. Pressing and cutting mechanism, which includes a profile frame, a roller and a pressing shaft movably connected to the center of the profile frame, and the two ends of the pressing shaft are provided with moving blocks that are slidably connected to the profile frame, and the upper screw connection of the profile frame is useful In the second rotating rod that controls the lifting and lowering of the moving block, the pressing and cutting mechanism includes a knife rest, a knife shaft arranged on the knife rest for cutting the mask, and an abutment shaft located below the knife shaft and movably connected with the knife rest, Both ends of the tool shaft are connected with shaft plates that are slidably matched with the tool rest, and the upper part of the tool rest is threadedly connected with a third rotating rod for controlling the lifting and lowering of the shaft plate.
作为优选,所述模架的侧方设置有料槽,模架的前方设置有推槽,模架的上方设置有切槽,所述料槽位于推槽的上方,所述切槽贯穿料槽并与推槽相连通,所述切槽内部设置有与压缸相连的切刀,所述推槽内部设置有与推缸相连的推板,让鼻梁条能够进入到料槽内,使得压缸驱动切刀将鼻梁条进行裁切,并让裁切后的鼻梁条掉落到推槽中,通过推缸驱动推板将位于模架内的鼻梁条推出,方便对口罩的鼻梁条进行快速裁切输送。Preferably, a material chute is provided on the side of the mold base, a push groove is provided in front of the mold base, and a cut groove is provided above the mold base. It is connected with the push groove, and the inside of the cut groove is provided with a cutter connected with the pressure cylinder. The inside of the push groove is provided with a push plate connected with the push cylinder, so that the nose bridge can enter the material groove, so that the pressure cylinder drives The cutter cuts the nose bridge strip, and drops the cut nose bridge strip into the push groove. The nose bridge strip located in the mold frame is pushed out through the push cylinder to drive the push plate, so as to facilitate the rapid cutting of the nose bridge strip of the mask. delivery.
作为优选,所述驱动轴中央可拆卸连接有两个以上的凸轮,所述抵辊的两端活动连接有梁块,所述梁块滑动连接在梁架的中央,所述梁块与第一旋杆之间连接有第一弹簧,所述凸轮与夹棍相接触,所述驱动轴的旋转能够通过凸轮驱动夹棍进行间断性旋转,所述夹棍与抵辊之间相互传动连接,使得夹棍与抵辊的旋转能够将鼻梁条进行输送,而第一旋杆则能够驱动抵辊进行升降调节,并通过第一弹簧的设置增加夹棍与抵辊对鼻梁条的夹持松紧度,避免夹棍与抵辊之间间隙过大或过小而造成卡料或无法驱动鼻梁条等问题,有效提高夹棍与抵辊对鼻梁条的输送效果。Preferably, two or more cams are detachably connected to the center of the drive shaft, and beam blocks are movably connected to both ends of the backing roller, the beam blocks are slidably connected to the center of the beam frame, and the beam blocks are connected to the first A first spring is connected between the rotating rods, the cam is in contact with the clamping rod, the rotation of the drive shaft can be intermittently rotated by the cam driving the clamping rod, and the clamping rod and the abutting roller are connected by transmission to each other, so that the clamping rod and the abutting rod are connected by transmission. The rotation of the roller can transport the bridge of the nose, and the first rotating rod can drive the roller to lift and adjust, and through the setting of the first spring, the clamping tightness of the clamp and the roller to the bridge of the nose can be increased to avoid the clamp and the roller. The gap between them is too large or too small, which will cause problems such as jamming or inability to drive the bridge of the nose, which effectively improves the conveying effect of the clamp and the roller to the bridge of the nose.
作为优选,所述梁架的侧方连接有用于存放鼻梁条的料轮,梁架的中央连接有导轨,所述导轨中央设置有导槽,所述导槽一端位于夹棍与抵辊之间,导槽的另一端与料槽相连通,使得鼻梁条料件能够存放在料轮中,并通过夹棍与抵辊将鼻梁条导入到导轨中,通过导轨中的导槽将鼻梁条间断性的输入到料槽内进行待裁切。Preferably, the side of the beam frame is connected with a material wheel for storing the nose bridge, the center of the beam frame is connected with a guide rail, and a guide groove is arranged in the center of the guide rail, and one end of the guide groove is located between the clamp and the roller, The other end of the guide groove is connected with the material trough, so that the nose bridge strips can be stored in the material wheel, and the nose bridge strips are introduced into the guide rail through the clamp bar and the roller, and the nose bridge strips are intermittently input through the guide groove in the guide rail. into the trough for cutting.
作为优选,所述模架的前方与成型装置中均连接有熔焊机构,所述熔焊机构包括支架,及连接在支架下方的发生器,所述支架的中央设置有焊轴与焊头,所述焊头设置在发生器的上方,所述焊轴的两端活动连接有滑块,所述滑块滑动连接在支架的中央,且滑块的下方设置有与支架相连的第四弹簧,支架的上方螺纹连接有用于按压滑块的第四旋杆,支架的下方螺纹连接有用于支撑滑块的抵杆,让口罩布料能够输入到焊轴与焊头之间,通过发生器驱动焊头将口罩布料进行熔融焊接,所述第四旋杆能够将滑块进行升降控制,并通过第四弹簧将滑块进行支撑,所述抵杆则能够将滑块进行限位,使得第四旋杆与抵杆将焊轴进行位置固定,以便于滑轴与焊头的配合将口罩布料进行熔焊加工,所述发送器为超声波发生器。Preferably, a fusion welding mechanism is connected to the front of the mold base and the forming device. The fusion welding mechanism includes a bracket and a generator connected below the bracket. The center of the bracket is provided with a welding shaft and a welding head. The welding head is arranged above the generator, the two ends of the welding shaft are movably connected with a slider, the slider is slidably connected to the center of the bracket, and a fourth spring connected to the bracket is arranged below the slider, The upper part of the bracket is threadedly connected with a fourth rotating rod for pressing the slider, and the lower part of the bracket is threadedly connected with a rod used to support the slider, so that the mask cloth can be input between the welding shaft and the welding head, and the welding head is driven by the generator The mask fabric is melted and welded, the fourth rotating rod can control the lifting and lowering of the slider, and the slider is supported by the fourth spring, and the abutting rod can limit the slider, so that the fourth rotating rod can The position of the welding shaft is fixed with the abutting rod, so that the sliding shaft and the welding head can cooperate to weld the mask cloth, and the transmitter is an ultrasonic generator.
作为优选,所述成型装置与模架之间设置有用于初步折压口罩的折叠板,所述折叠板与机架相连,压型机构的前方连接有转向杆,所述转向杆位于折叠板的下方,使得口罩布料经过折叠板进行初步弯折,而转向杆则将经过弯折的口罩布料输入到压型机构中进行定型,以便于口罩的熔接、裁切与生产,所述折叠板为三角形结构并朝向转向杆,所述转向杆连接在压型机构的上方。Preferably, a folding plate for preliminarily folding and pressing the mask is provided between the forming device and the mold base, the folding plate is connected to the frame, and a steering rod is connected in front of the pressing mechanism, and the steering rod is located at the front of the folding plate. Below, the mask fabric is initially bent through the folding plate, and the steering rod inputs the bent mask fabric into the pressing mechanism for shaping, so as to facilitate the welding, cutting and production of the mask, and the folding plate is a triangle. The structure is directed toward the steering rod, which is connected above the pressing mechanism.
作为优选,所述成型装置中还设置有与机架相连的立架,所述立架的两侧设置有卡槽,所述卡槽的中央设置有调节辊,立架的上方配合连接有用于控制调节辊升降的锁杆,所述锁杆一端与调节辊活动连接,锁杆的另一端与立架之间螺纹连接,使得锁杆能够在立架的上方进行旋转活动,并通过锁杆的旋转将调节辊进行升降活动,以便于通过对调节辊的高度调节来控制成型装置中所输送口罩布料时的松紧度,所述成型装置中设置有若干个压型机构,且相邻两个机构之间均设置有调节辊。Preferably, the forming device is also provided with a vertical frame connected with the frame, the two sides of the vertical frame are provided with clamping grooves, the center of the clamping groove is provided with an adjusting roller, and the upper part of the vertical frame is matched and connected with a The locking rod that controls the lifting and lowering of the adjusting roller, one end of the locking rod is movably connected with the adjusting roller, and the other end of the locking rod is threadedly connected with the vertical frame, so that the locking rod can rotate above the vertical frame, and the lock rod can rotate through the lock rod. The adjustment roller is rotated to lift and lower, so as to control the tightness of the mask cloth conveyed in the molding device by adjusting the height of the adjustment roller. The molding device is provided with several pressing mechanisms, and two adjacent mechanisms There are adjusting rollers in between.
作为优选,所述压型机构中移块滑动连接在型架的侧方,所述移块的外部设置有与型架相连卡条,移块的中央活动连接有压杆,所述压杆位于卡条的上方并贯穿移块,且压杆的两端设置有与卡条相配合的压槽,压杆侧方连接有用于驱动压杆旋转的手柄,让卡条能够将移块的升降进行限制,避免移块脱离型架的可能,并让生产者按压手柄能够驱动压杆进行旋转,通过压杆的旋转让压槽与卡条相互接触配合,以便于通过卡条对压杆的支持驱动压杆抬升移块及与移块活动连接的压轴,从而增加压轴与滚轴之间的间隙。Preferably, the moving block in the pressing mechanism is slidably connected to the side of the mold frame, the outside of the moving block is provided with a clip connected to the mold frame, and the center of the moving block is movably connected with a pressure rod, and the pressure rod is located at the The top of the clamping bar runs through the moving block, and the two ends of the pressing rod are provided with pressure grooves that match the clamping strip. The side of the pressing rod is connected with a handle for driving the pressing rod to rotate, so that the clamping strip can lift the moving block. Restriction, avoid the possibility of the moving block being separated from the frame, and allow the manufacturer to press the handle to drive the pressure rod to rotate, and the pressure groove and the clamping bar are in contact and cooperate with each other through the rotation of the pressure rod, so as to facilitate the support and driving of the pressure rod through the clamping strip. The pressing rod lifts the moving block and the pressing shaft movably connected with the moving block, thereby increasing the gap between the pressing shaft and the roller.
作为优选,所述移块上方设置有与第二旋杆相连的第二弹簧,移块下方设置有与型架相连的第三弹簧,通过第二弹簧与第三弹簧的设置增加移块的回位效果,以便于压杆将压轴进行抬升,提高压轴与滚轴对口罩布料的夹持紧固性与定型效果。Preferably, a second spring connected to the second rotating rod is arranged above the moving block, and a third spring connected to the mold frame is arranged below the moving block, and the return of the moving block is increased by the arrangement of the second spring and the third spring Positioning effect, so that the pressing rod can lift the pressing shaft, and improve the clamping tightness and shaping effect of the pressing shaft and the roller on the mask fabric.
作为优选,所述机架的下方连接有电机,及与电机传动连接用于带动输布轮、裁切机构、熔焊机构、压型机构与压切机构旋转活动的传动轴,所述传动轴与输布轮、驱动轴、焊轴、压轴及刀轴之间传动连接,所述输布轮设置有两个并相互之间通过链条传动,让电机通过传动轴带动输布轮、裁切机构、熔焊机构、压型机构与压切机构对鼻梁条与口罩布料进行输送、熔焊、定型与裁切。Preferably, a motor is connected to the lower part of the frame, and a transmission shaft is connected with the motor to drive the cloth feeding wheel, the cutting mechanism, the fusion welding mechanism, the pressing mechanism and the pressing and cutting mechanism to rotate and move. It is connected with the feeding wheel, drive shaft, welding shaft, pressing shaft and cutter shaft. The feeding wheel is provided with two and is driven by a chain between each other, so that the motor drives the feeding wheel and cutting mechanism through the transmission shaft. , Welding mechanism, pressing mechanism and pressing and cutting mechanism convey, weld, shape and cut the nose bridge strip and mask fabric.
本发明的有益效果是:由于驱动轴中央连接有用于间断性驱动夹棍旋转的凸轮,且凸轮设置有两个以上,让使用者能够通过调节凸轮与夹棍之间的接触面积控制夹棍与抵辊对鼻梁条的输送长度,以便于切刀对输入到模架内的鼻梁条进行合理尺寸的裁切,无需多套不同规格的鼻梁条切断装置用于不同鼻梁条尺寸的裁切,不仅降低了鼻梁条切刀装置的机械成本,减少了常规鼻梁条装配作业所需空间占有率,便于生产者对裁切机构进行维护保养,还方便生产者对鼻梁条各规格尺寸的随时调节切断,有效提高鼻梁条装配作业的调节便利性,增加口罩调试生产效率;而模架的侧方设置有用于鼻梁条输入的料槽,模架前方设置有位于料槽下方的推槽,模架的上方设置有贯穿料槽与推槽的切槽,让位于切槽内的切刀能够精确的对料槽内的鼻梁条进行裁切处理,并让切断的鼻梁条自动落入到推槽中通过推板精确的输送到口罩布料内进行封装,有效提高口罩内部鼻梁条的封装精确性与生产质量;而成型装置中设置有压型机构、熔焊机构与压切机构,使得口罩布料能够通过压型机构中的压轴与滚轴进行快速定型,通过焊轴与焊头进行口罩封边,并通过刀轴与抵轴进行口罩布料中的口罩分离裁切,便于口罩进行全自动化成型、裁切,有效提高口罩的生产效率与生产便利性。The beneficial effects of the present invention are: since the center of the drive shaft is connected with a cam for intermittently driving the rotation of the clamp bar, and more than two cams are provided, the user can control the pair of the clamp bar and the roller by adjusting the contact area between the cam and the clamp bar. The conveying length of the nose bridge strip is convenient for the cutter to cut the nose bridge strip input into the mold base in a reasonable size, without multiple sets of nose bridge strip cutting devices of different specifications for cutting different nose bridge strip sizes, which not only reduces the size of the nose bridge The mechanical cost of the strip cutter device reduces the space occupancy required for the conventional nose bridge strip assembly operation, facilitates the maintenance of the cutting mechanism by the manufacturer, and facilitates the manufacturer to adjust and cut off various specifications and sizes of the nose bridge strip at any time, effectively improving the nose bridge. The adjustment convenience of the strip assembly operation increases the production efficiency of mask debugging; the side of the mold base is provided with a trough for the input of nose bridge strips, the front of the mold base is provided with a push groove located below the trough, and the upper part of the mold base is provided with a penetrating trough. The slotting of the trough and the push slot allows the cutter in the slot to accurately cut the nose bridge in the slot, and let the cut nose bridge automatically fall into the push slot through the push plate. It is transported into the mask fabric for packaging, which effectively improves the packaging accuracy and production quality of the nose bridge strip inside the mask; and the molding device is provided with a pressing mechanism, a welding mechanism and a pressing and cutting mechanism, so that the mask fabric can pass through the pressing mechanism. The final press and roller are used for rapid setting, the welding shaft and the welding head are used to seal the edges of the mask, and the mask in the mask fabric is separated and cut by the knife shaft and the abutment shaft, which is convenient for the fully automatic forming and cutting of the mask, and effectively improves the quality of the mask. production efficiency and convenience.
附图说明Description of drawings
图1为本发明一种口罩生产机械的结构示意图;Fig. 1 is the structural representation of a kind of mask production machinery of the present invention;
图2为本发明一种口罩生产机械中裁切机构的结构示意图;Fig. 2 is the structural representation of cutting mechanism in a kind of mask production machine of the present invention;
图3为本发明一种口罩生产机械中成型装置的结构示意图;Fig. 3 is the structural representation of the molding device in a kind of mask production machine of the present invention;
图4为本发明一种口罩生产机械中熔焊机构的结构示意图;Fig. 4 is the structural representation of fusion welding mechanism in a kind of mask production machine of the present invention;
图5为本发明一种口罩生产机械中压型机构的结构示意图。5 is a schematic structural diagram of a pressure-type mechanism in a mask production machine of the present invention.
图中:机架1、输布轮11、电机12、传动轴121、折叠板13、裁切机构2、梁架21、夹棍22、抵辊221、第一弹簧222、第一旋杆223、模架23、料槽231、推槽232、压缸24、切刀241、推缸25、推板251、驱动轴26、凸轮261、导轨27、成型装置3、压型机构31、型架311、滚轴312、压轴313、压杆314、卡条3141、压槽3142、手柄3143、移块315、第二旋杆316、第二弹簧317、第三弹簧318、压切机构32、刀架321、刀轴322、抵轴323、轴板324、第三旋杆325、转向杆33、调节辊34、立架35、锁杆351、卡槽352、熔焊机构4、支架41、第四旋杆411、抵杆412、焊轴42、滑块421、第四弹簧422、焊头43、发送器44。In the figure:
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明。在此需要说明的是,对于这些实施方式的说明用于帮助理解本发明,但并不构成对本发明的限定。此外,下面所描述的本发明各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。The specific embodiments of the present invention will be further described below with reference to the accompanying drawings. It should be noted here that the descriptions of these embodiments are used to help the understanding of the present invention, but do not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
如图1至图5所示,一种口罩生产机械,包括机架1,及连接在机架1上的用于输送布料的输布轮11、用于输送剪切鼻梁条的裁切机构2与用于口罩加工成型的成型装置3,所述裁切机构2包括梁架21,及连接在梁架21上方的模架23,所述模架23上方连接有用于裁切鼻梁条的压缸24,模架23的后方连接有用于推送鼻梁条的推缸25,且模架23的侧方设置有与梁架21活动连接的驱动轴26,所述驱动轴26下方设置有与梁架21活动连接的夹棍22与抵辊221,驱动轴26的中央配合连接有用于带动夹棍22间断性旋转的凸轮261,所述梁架21的下方螺纹连接有用于控制抵辊221升降的第一旋杆223;所述成型装置3包括用于口罩压固整形的压型机构31、用于口罩封边的熔焊机构4与用于口罩裁切脱离的压切机构32,所述压型机构31包括型架311,及活动连接在型架311中央的滚轴312与压轴313,所述压轴313的两端设置有与型架311滑动连接的移块315,型架311的上方螺纹连接有用于控制移块315升降的第二旋杆316,所述压切机构32包括刀架321,及设置在刀架321上用于裁切口罩的刀轴322,及位于刀轴322下方并与刀架321活动连接的抵轴323,所述刀轴322两端连接有与刀架321滑动配合的轴板324,刀架321的上方螺纹连接有用于控制轴板324升降的第三旋杆325。As shown in Figures 1 to 5, a mask production machine includes a
所述模架23的侧方设置有料槽231,模架23的前方设置有推槽232,模架23的上方设置有切槽(未标注),所述料槽231位于推槽232的上方,所述切槽贯穿料槽231并与推槽232相连通,所述切槽内部设置有与压缸24相连的切刀241,所述推槽232内部设置有与推缸25相连的推板251,让鼻梁条能够进入到料槽231内,使得压缸24驱动切刀241将鼻梁条进行裁切,并让裁切后的鼻梁条掉落到推槽232中,通过推缸25驱动推板251将位于模架23内的鼻梁条推出,方便对口罩的鼻梁条进行快速裁切输送。A
所述驱动轴26中央可拆卸连接有两个以上的凸轮261,所述抵辊221的两端活动连接有梁块(未标注),所述梁块滑动连接在梁架21的中央,所述梁块与第一旋杆223之间连接有第一弹簧222,所述凸轮261与夹棍22相接触,所述驱动轴26的旋转能够通过凸轮261驱动夹棍22进行间断性旋转,所述夹棍22与抵辊221之间相互传动连接,使得夹棍22与抵辊221的旋转能够将鼻梁条进行输送,而第一旋杆223则能够驱动抵辊221进行升降调节,并通过第一弹簧222的设置增加夹棍22与抵辊221对鼻梁条的夹持松紧度,避免夹棍22与抵辊221之间间隙过大或过小而造成卡料或无法驱动鼻梁条等问题,有效提高夹棍22与抵辊221对鼻梁条的输送效果。Two or
所述梁架21的侧方连接有用于存放鼻梁条的料轮28,梁架21的中央连接有导轨27,所述导轨27中央设置有导槽(未标注),所述导槽一端位于夹棍22与抵辊221之间,导槽的另一端与料槽231相连通,使得鼻梁条料件能够存放在料轮28中,并通过夹棍22与抵辊221将鼻梁条导入到导轨27中,通过导轨27中的导槽将鼻梁条间断性的输入到料槽231内进行待裁切。The side of the
所述模架23的前方与成型装置3中均连接有熔焊机构4,所述熔焊机构4包括支架41,及连接在支架41下方的发生器44,所述支架41的中央设置有焊轴42与焊头43,所述焊头43设置在发生器44的上方,所述焊轴42的两端活动连接有滑块421,所述滑块421滑动连接在支架41的中央,且滑块421的下方设置有与支架41相连的第四弹簧422,支架41的上方螺纹连接有用于按压滑块421的第四旋杆411,支架41的下方螺纹连接有用于支撑滑块421的抵杆412,让口罩布料能够输入到焊轴42与焊头43之间,通过发生器44驱动焊头43将口罩布料进行熔融焊接,所述第四旋杆411能够将滑块421进行升降控制,并通过第四弹簧422将滑块421进行支撑,所述抵杆412则能够将滑块421进行限位,使得第四旋杆411与抵杆412将焊轴42进行位置固定,以便于滑轴42与焊头43的配合将口罩布料进行熔焊加工,所述发送器44为超声波发生器。A
所述成型装置3与模架23之间设置有用于初步折压口罩的折叠板13,所述折叠板13与机架1相连,压型机构31的前方连接有转向杆33,所述转向杆33位于折叠板13的下方,使得口罩布料经过折叠板13进行初步弯折,而转向杆33则将经过弯折的口罩布料输入到压型机构31中进行定型,以便于口罩的熔接、裁切与生产,所述折叠板13为三角形结构并朝向转向杆33,所述转向杆33连接在压型机构31的上方。A
所述成型装置3中还设置有与机架相连的立架35,所述立架35的两侧设置有卡槽352,所述卡槽352的中央设置有调节辊34,立架35的上方配合连接有用于控制调节辊34升降的锁杆351,所述锁杆351一端与调节辊34活动连接,锁杆351的另一端与立架35之间螺纹连接,使得锁杆351能够在立架35的上方进行旋转活动,并通过锁杆351的旋转将调节辊34进行升降活动,以便于通过对调节辊34的高度调节来控制成型装置3中口罩布料输送时的松紧度,所述成型装置3中设置有若干个压型机构31,且相邻两个机构之间均设置有调节辊。The forming
所述压型机构31中移块315滑动连接在型架311的侧方,所述移块315的外部设置有与型架311相连卡条3141,移块315的中央活动连接有压杆314,所述压杆314位于卡条3141的上方并贯穿移块315,且压杆314的两端设置有与卡条3141相配合的压槽3142,压杆314侧方连接有用于驱动压杆314旋转的手柄3143,让卡条3141能够将移块315的升降进行限制,避免移块315脱离型架311的可能,并让生产者按压手柄3143能够驱动压杆314进行旋转,通过压杆314的旋转让压槽3142与卡条3141相互接触配合,以便于通过卡条3141对压杆314的支持驱动压杆314抬升移块315及与移块315活动连接的压轴313,从而增加压轴313与滚轴312之间的间隙。The shifting
所述移块315上方设置有与第二旋杆316相连的第二弹簧317,移块315下方设置有与型架311相连的第三弹簧318,通过第二弹簧317与第三弹簧318的设置增加移块31的回位效果,以便于压杆314将压轴313进行抬升,提高压轴313与滚轴312对口罩布料的夹持紧固性与定型效果。A
所述机架1的下方连接有电机12,及与电机12传动连接用于带动输布轮11、裁切机构2、熔焊机构4、压型机构31与压切机构32旋转活动的传动轴121,所述传动轴121与输布轮11、驱动轴26、焊轴42、压轴313及刀轴322之间传动连接,所述输布轮11设置有两个并相互之间通过链条传动,让电机12能够通过传动轴121带动输布轮11、裁切机构2、熔焊机构4、压型机构31与压切机构32对鼻梁条与口罩布料进行输送、熔焊、定型与裁切。The lower part of the
该口罩生产机械首先让多层口罩布料通过输布轮11输入到裁切机构2的前方,鼻梁条则通过料轮28进行存放,让鼻梁条的一端通过夹棍22与抵辊221输入到模架23内,生产者则通过调节凸轮261与夹棍22的接触面积控制鼻梁条的输送长度,即让驱动轴26带动凸轮261进行旋转,并通过凸轮261与夹棍22的接触驱动夹棍22与抵辊221对鼻梁条进行即时输送;间断性的将鼻梁条通过导轨27输入到模架23中央的料槽231内,让压缸24驱动切刀241对鼻梁条进行裁切,切断的鼻梁条则落入到推槽232内,并通过推缸25驱动推板251将位于推槽232内的鼻梁条推入到多层口罩布料之间;其中生产者能够通过旋动第一旋杆223驱动抵辊221进行升降调节,用以控制夹棍22与抵辊221之间的间隙,抵辊221与第一旋杆223之间的第一弹簧222则便于控制夹棍22与抵辊221对鼻梁条的夹持输送;同时镶嵌有鼻梁条的口罩布料则输入到裁切机构2前方的熔焊机构4中,让熔焊机构4中的焊轴42与焊头43将口罩布料内的鼻梁条周围布料进行熔焊,即通过发生器44驱动焊头43对多层的口罩布料进行熔融连接,使得鼻梁条能够限制固定在口罩布料内,焊轴42与焊头43之间的间隙能够通过第四旋杆411进行调节,即在旋转第四旋杆411时能够驱动滑块421进行升降,使得滑块421能够同步带动焊轴42进行升降,调节好合适高度的焊轴42后通过抵杆412对滑块421进行支撑固定,避免因滑块的滑移而出现焊轴晃动的可能,滑块421与支架41之间第四弹簧422的设置则便于在松开第四旋杆411时能够自动抬升滑块421,便于生产者对焊轴42进行升降调节;而熔焊有鼻梁条的口罩布料则继续输入到折叠板13上进行初步弯折,并通过转向杆33的导向,让口罩布料输入到成型装置3的压型机构31中进行初步定型处理,即让口罩布料输入到压轴313与滚轴312之间,通过压轴313与滚轴312的旋转将口罩布料进行定型输送;其中生产者能够通过旋转第二旋杆316控制移块315及与移块315相连的压轴313进行升降,移块315上下两侧设置的第二弹簧317与第三弹簧318让移块315具有自动回位的效果,以便于压轴313与滚轴312能够即时分离,且生产者在按压手柄3143时带动压杆314进行旋转,并通过压杆314的旋转控制压杆314两端的凹槽3142是否与卡条3141相配合,压槽3142与卡条3141相配合则压轴313与滚轴312对口罩布料进行夹持输送,压槽3142与卡条3141相分离时则抬升压轴313,用以扩大压轴313与滚轴312的间距,方便生产者进行操作维护;而压型机构31所定型后的口罩布料则输入到熔焊机构4的焊轴42与焊头43之间进行口罩的封边处理,让熔焊完成的口罩布料输入到压切机构32的刀轴322与抵轴323之间,通过刀轴322表面所连接的切刀(未标注)对口罩布料中成型的口罩进行裁切分离,完成口罩的全自动生产加工;其中熔焊机构4与压切机构32之间另设置有其他压型机构31用于将口罩进行按压平整处理,且成型装置3中相邻两个机构之间分别连接有调节辊34用以调节口罩布料的松紧度,以提高口罩成型裁切加工后的完整性与质量。The mask production machine first allows the multi-layer mask fabric to be input to the front of the
本发明的有益效果是:由于驱动轴中央连接有用于间断性驱动夹棍旋转的凸轮,且凸轮设置有两个以上,让使用者能够通过调节凸轮与夹棍之间的接触面积控制夹棍与抵辊对鼻梁条的输送长度,以便于切刀对输入到模架内的鼻梁条进行合理尺寸的裁切,无需多套不同规格的鼻梁条切断装置用于不同鼻梁条尺寸的裁切,不仅降低了鼻梁条切刀装置的机械成本,减少了常规鼻梁条装配作业所需空间占有率,便于生产者对裁切机构进行维护保养,还方便生产者对鼻梁条各规格尺寸的随时调节切断,有效提高鼻梁条装配作业的调节便利性,增加口罩调试生产效率;而模架的侧方设置有用于鼻梁条输入的料槽,模架前方设置有位于料槽下方的推槽,模架的上方设置有贯穿料槽与推槽的切槽,让位于切槽内的切刀能够精确的对料槽内的鼻梁条进行裁切处理,并让切断的鼻梁条自动落入到推槽中通过推板精确的输送到口罩布料内进行封装,有效提高口罩内部鼻梁条的封装精确性与生产质量;而成型装置中设置有压型机构、熔焊机构与压切机构,使得口罩布料能够通过压型机构中的压轴与滚轴进行快速定型,通过焊轴与焊头进行口罩封边,并通过刀轴与抵轴进行口罩布料中的口罩分离裁切,便于口罩进行全自动化成型、裁切,有效提高口罩的生产效率与生产便利性。The beneficial effects of the present invention are: since the center of the drive shaft is connected with a cam for intermittently driving the rotation of the clamp bar, and more than two cams are provided, the user can control the pair of the clamp bar and the roller by adjusting the contact area between the cam and the clamp bar. The conveying length of the nose bridge strip is convenient for the cutter to cut the nose bridge strip input into the mold base in a reasonable size, without multiple sets of nose bridge strip cutting devices of different specifications for cutting different nose bridge strip sizes, which not only reduces the size of the nose bridge The mechanical cost of the strip cutter device reduces the space occupancy required for the conventional nose bridge strip assembly operation, facilitates the maintenance of the cutting mechanism by the manufacturer, and facilitates the manufacturer to adjust and cut off various specifications and sizes of the nose bridge strip at any time, effectively improving the nose bridge. The adjustment convenience of the strip assembly operation increases the production efficiency of mask debugging; the side of the mold base is provided with a trough for the input of nose bridge strips, the front of the mold base is provided with a push groove located below the trough, and the upper part of the mold base is provided with a penetrating trough. The slotting of the trough and the push slot allows the cutter in the slot to accurately cut the nose bridge in the slot, and let the cut nose bridge automatically fall into the push slot through the push plate. It is transported into the mask fabric for packaging, which effectively improves the packaging accuracy and production quality of the nose bridge strip inside the mask; and the molding device is provided with a pressing mechanism, a welding mechanism and a pressing and cutting mechanism, so that the mask fabric can pass through the pressing mechanism. The final press and roller are used for rapid setting, the welding shaft and the welding head are used to seal the edges of the mask, and the mask in the mask fabric is separated and cut by the knife shaft and the abutment shaft, which is convenient for the fully automatic forming and cutting of the mask, and effectively improves the quality of the mask. production efficiency and convenience.
以上结合附图对本发明的实施方式作了详细说明,但本发明不限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本发明原理和精神的情况下,对这些实施方式进行多种变化、修改、替换和变型,仍落入本发明的保护范围内。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the present invention, various changes, modifications, substitutions and alterations can be made to these embodiments, which still fall within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010713266.6A CN111838850B (en) | 2020-07-22 | 2020-07-22 | A mask production machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010713266.6A CN111838850B (en) | 2020-07-22 | 2020-07-22 | A mask production machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111838850A true CN111838850A (en) | 2020-10-30 |
| CN111838850B CN111838850B (en) | 2025-04-18 |
Family
ID=72949315
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010713266.6A Active CN111838850B (en) | 2020-07-22 | 2020-07-22 | A mask production machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111838850B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112450532A (en) * | 2020-11-17 | 2021-03-09 | 烽禾升医疗设备(昆山)有限公司 | Nose bridge strip push plate mechanism for mask machine |
| CN113303529A (en) * | 2021-04-13 | 2021-08-27 | 山东华滋自动化技术股份有限公司 | Mask material strap forming device convenient to fifty percent discount |
| CN113666171A (en) * | 2021-08-22 | 2021-11-19 | 曾庆飘 | A feeding device with cloth stacking function for mask machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202588157U (en) * | 2012-03-23 | 2012-12-12 | 湛江市河山机器有限公司 | Servo-type cutting and stacking machine |
| CN102940329A (en) * | 2012-10-09 | 2013-02-27 | 刘菁 | Full-automatic paper mask production machine |
| JP2016055419A (en) * | 2014-09-10 | 2016-04-21 | 日本タングステン株式会社 | Rotary die cutter unit |
| CN208338952U (en) * | 2018-04-28 | 2019-01-08 | 汕头市泰恩康医用器材厂有限公司 | The mask fabric edge banding apparatus of full-automatic mask production line |
| CN111202293A (en) * | 2020-03-24 | 2020-05-29 | 广东正业科技股份有限公司 | Mask machine |
| CN111374369A (en) * | 2020-03-30 | 2020-07-07 | 东莞市史雷帝三维数控科技有限公司 | Gauze mask device with automated production |
| CN212212848U (en) * | 2020-07-22 | 2020-12-25 | 浙江立新珠宝科技有限公司 | Mask production machine |
-
2020
- 2020-07-22 CN CN202010713266.6A patent/CN111838850B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202588157U (en) * | 2012-03-23 | 2012-12-12 | 湛江市河山机器有限公司 | Servo-type cutting and stacking machine |
| CN102940329A (en) * | 2012-10-09 | 2013-02-27 | 刘菁 | Full-automatic paper mask production machine |
| JP2016055419A (en) * | 2014-09-10 | 2016-04-21 | 日本タングステン株式会社 | Rotary die cutter unit |
| CN208338952U (en) * | 2018-04-28 | 2019-01-08 | 汕头市泰恩康医用器材厂有限公司 | The mask fabric edge banding apparatus of full-automatic mask production line |
| CN111202293A (en) * | 2020-03-24 | 2020-05-29 | 广东正业科技股份有限公司 | Mask machine |
| CN111374369A (en) * | 2020-03-30 | 2020-07-07 | 东莞市史雷帝三维数控科技有限公司 | Gauze mask device with automated production |
| CN212212848U (en) * | 2020-07-22 | 2020-12-25 | 浙江立新珠宝科技有限公司 | Mask production machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112450532A (en) * | 2020-11-17 | 2021-03-09 | 烽禾升医疗设备(昆山)有限公司 | Nose bridge strip push plate mechanism for mask machine |
| CN113303529A (en) * | 2021-04-13 | 2021-08-27 | 山东华滋自动化技术股份有限公司 | Mask material strap forming device convenient to fifty percent discount |
| CN113666171A (en) * | 2021-08-22 | 2021-11-19 | 曾庆飘 | A feeding device with cloth stacking function for mask machine |
| CN113666171B (en) * | 2021-08-22 | 2023-09-12 | 曾庆飘 | A feeding device with cloth stacking function for mask machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111838850B (en) | 2025-04-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108433215B (en) | Full-automatic mask production line | |
| KR101621064B1 (en) | Automatic punching and noching apparatus of Profile | |
| CN205217714U (en) | Decide automated production device of rotor piece | |
| CN202764261U (en) | Paper box automatic edge-folding pasting machine | |
| CN111838850A (en) | Mask production machine | |
| CN106890882A (en) | A kind of automatic production device of rotor piece | |
| JP2014200903A (en) | Cutting device | |
| CN111347717A (en) | Corrugated carton processing technology | |
| CN102992082A (en) | Belt cutting machine with independently driven pressure plate mechanism | |
| CN109605831A (en) | Film heat sealing machine | |
| CN111283433B (en) | Copper strip cutting and forming device and method | |
| CN205366154U (en) | Line seals wrapping machine | |
| CN105081076B (en) | A kind of full-automatic side plate forming machine and its processing method | |
| CN206436323U (en) | A punching mechanism for hot-press forming of light film material | |
| CN209534342U (en) | Pad pasting seals molding machine | |
| US3880020A (en) | Making blades for tire curing molds | |
| CN108356102B (en) | Traceless up-down bidirectional full-automatic bending machine | |
| CN214641090U (en) | Double-end autoloading cutting machine | |
| CN202964712U (en) | Cutting machine | |
| CN205686694U (en) | Diamond filling machine | |
| CN218139938U (en) | Mask forming machine for cup-shaped mask | |
| CN212212848U (en) | Mask production machine | |
| CN113829416B (en) | Full-automatic slot wedge material loading former | |
| CN109433916A (en) | A kind of automobile vertical plate upper mounting bracket continuous process and process equipment | |
| CN212579230U (en) | Semi-automatic N95 gauze mask production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |