CN212586257U

CN212586257U - Raw materials finished product visual inspection door case

Info

Publication number: CN212586257U
Application number: CN202020091576.4U
Authority: CN
Inventors: 廖少平; 谭克脑; 张丽丽
Original assignee: Dongguan Xinchen New Material Technology Co ltd
Current assignee: Dongguan Xinchen New Material Technology Co ltd
Priority date: 2020-01-15
Filing date: 2020-01-15
Publication date: 2021-02-23
Anticipated expiration: 2030-01-15

Abstract

The utility model relates to an extrude granulation raw materials inspection technical field, concretely relates to raw materials finished product visual inspection door case, the power distribution box comprises a box body, still including being the light-passing board of level setting in the box, the light-passing board is used for separating the box inner space for upper and lower two parts's flattening chamber and detection chamber, the lateral part of box is offered and is used for opening the chamber door in flattening chamber, be used for putting at the bottom of the chamber in flattening chamber and wait to detect the raw materials, be equipped with the flattening board that parallels with it directly over the flattening chamber, the area of flattening board equals with the light-passing board, the flattening board is the glass board, the tip of box has elevating gear, elevating gear is connected with the flattening board transmission, and be used for driving the flattening board and can be at the vertical activity in flattening intracavity, the upper and lower surface of flattening board is the smooth surface, the top of box has the stratum lucidum that can supply, And the light source is white shining the fluorescent tube, this practicality can assist the manual work to detect the raw materials, effectively reduces artifical intensity of labour.

Description

Raw materials finished product visual inspection door case

Technical Field

The utility model relates to a raw materials inspection technical field, concretely relates to raw materials finished product visual inspection door case.

Background

In the injection molding process, raw materials need to be processed through multiple processes, in order to ensure the quality of finished products in the later period and reduce the defective product rate, a quality inspection process needs to be added between two adjacent processes, namely, the raw materials output in the front-end process are subjected to quality inspection, whether quality problems exist or not is checked, if the quality problems exist, the machine needs to be stopped to inspect the causes of the problems, otherwise, subsequent defective products are increased, and the material waste is caused; the existing quality inspection work is to manually hold a raw material at the palm of the hand and stir the raw material by the other hand to visually check the raw material, the missing inspection condition of the method is large, and the labor intensity is also large.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a raw materials finished product visual inspection door case.

To achieve the purpose, the utility model adopts the following technical proposal:

the utility model provides a raw materials finished product visual inspection door case, includes the box, still including being the light-passing board of level setting in the box, the light-passing board is used for separating box inner space for the flattening chamber and the detection chamber of upper and lower two parts, the lateral part of box is offered and is used for opening the chamber door in flattening chamber, be used for putting at the bottom of the chamber in flattening chamber and wait to detect the raw materials, be equipped with the flattening board that parallels with it directly over the flattening chamber, the area of flattening board equals with the light-passing board, the flattening board is the glass board, the tip of box has elevating gear, elevating gear is connected with the flattening board transmission, and be used for driving the flattening board can be at the vertical activity of flattening intracavity, the upper and lower surface of flattening board is the smooth surface, the top of box has the stratum lucidum that can supply the quality testing person to overlook the flattening chamber, it throws the direction and is equipped, And the light source is a white illuminating lamp tube.

Furthermore, the upper surface and the lower surface of the light-transmitting plate are provided with frosted coatings.

Furthermore, one end of the box door is hinged to the outer side of the box body through a door shaft, the other end of the box door is a free end, the free end can rotate downwards, and the free end of the box door is detachably connected with the box body through a door bolt.

Furthermore, the box door is made of transparent materials.

Further, elevating gear includes linear electric motor and the conduction board of L shape structure, the conduction board is inversion, and top-down runs through to the flattening intracavity, the tip fixed connection of conduction board and flattening board, linear electric motor is vertical the lateral part of installing at the box to its output and the upper end fixed connection of conduction board.

Further, the flattening intracavity still is equipped with the stripper that can just be to the chamber door, the outside of box is provided with the stroke jar, the piston shaft outside-in of stroke jar runs through to the flattening intracavity to it and flattening board fixed connection, warp the stroke jar drive can order about the stripper and advance outside the box.

Further, the bottom and top of the stripper plate are each capable of making frictional contact with the bottom of the screed cavity and the lower surface of the screed plate in its normal state.

Furthermore, wear-resistant rubber layers are respectively attached to the bottom and the top of the discharging plate.

Furthermore, a pneumatic guide rail is arranged at the bottom of the detection cavity, and a CCD camera with an upward irradiation direction is mounted on an output slide block of the pneumatic guide rail.

The utility model has the advantages that: after the materials to be detected are manually placed in the leveling cavity, the materials are partially stacked, in order to clearly see the condition of each material in the materials to be detected, the linear motor is required to drive the conduction plate to move, and the leveling plate is driven to descend in the leveling cavity, so that the previously stacked materials are flattened, namely, the materials can be diffused to the peripheral idle area after being stressed, namely, the leveling effect is achieved, and the leveled materials can be well and completely inspected; after the materials are leveled, light rays projected by the illuminating lamp tube can penetrate through the light-transmitting plate and the leveling plate, a quality inspector overlooks the box body from an angle, and can visually see the illuminated state of the materials in the leveling cavity through the transparent layer, so that defective products are inspected; because the fatigue of the quality inspection of the artificial naked eyes is considered for a high-brightness environment for a long time, the movement of a CCD camera through a pneumatic guide rail can be adopted, the leveled material can be shot from the lower direction, the shot result can be transmitted to a controller of a workshop, and the controller can automatically judge according to the image information recorded in advance; thereby reducing the labor intensity of workers and ensuring the health of the workers; after the detection is finished, the box door is opened, the discharging plate is driven to move by the stroke cylinder, so that the material in the leveling cavity is quickly pushed out without manual collection; at the stroke in-process of unloading, when its top and bottom contacted the chamber bottom in flattening board and flattening chamber respectively, frictional force can constitute "cleaning effect", prevents that the sweeps in the material from remaining in the flattening intracavity, influences follow-up inspection, the utility model discloses can assist the manual work and detect the raw materials, effectively reduce artifical intensity of labour.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from these drawings without inventive effort.

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a first schematic plan view of the present invention;

fig. 3 is a second schematic plan view of the present invention;

fig. 4 is a third schematic plan view of the present invention;

fig. 5 is a schematic perspective view of the second embodiment of the present invention;

in the figure: the box body 1, the transparent layer 111, the light-transmitting plate 112, the leveling cavity 113, the detection cavity 114 and the box door 115.

Leveling plate 2, illuminating lamp 211.

Linear motor 3, conductive plate 311.

Stripper plate 4, stroke cylinder 411.

A pneumatic guide 5, a CCD camera 511.

Detailed Description

The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.

Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are used only for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms will be understood by those skilled in the art according to the specific circumstances.

In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being either a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 5, the raw material finished product appearance inspection door box includes a box body 1, and further includes a light-transmitting plate 112 horizontally disposed in the box body 1, where the light-transmitting plate 112 is used to divide an internal space of the box body 1 into an upper leveling chamber 113 and a lower detection chamber 114, a box door 115 for opening the leveling chamber 113 is disposed at a side portion of the box body 1, a bottom of the leveling chamber 113 is used to place a raw material to be inspected, a leveling plate 2 parallel to the leveling chamber 113 is disposed right above the leveling chamber 113, an area of the leveling plate 2 is equal to that of the light-transmitting plate 112, the leveling plate 2 is a glass plate, a lifting device is disposed at an end portion of the box body 1, the lifting device is in transmission connection with the leveling plate 2 and is used to drive the leveling plate 2 to vertically move in the leveling chamber 113, upper and lower surfaces of the leveling plate 2 are smooth surfaces, a transparent layer 111 capable of enabling a quality inspector to level down the leveling chamber 113 is disposed at a top portion of the, an illuminating lamp 211 with a white light source and an upward projecting direction is disposed in the detection chamber 114.

The upper and lower surfaces of the light-transmitting plate 112 are provided with the frosted coatings, and the frosted coatings are used for ensuring that the light-projecting rates of the light source emitted by the irradiation light on the whole light-transmitting plate 112 are consistent, so that the defective products in the materials can be easily checked when the materials on the light-transmitting plate 112 are overlooked manually.

One end of the box door 115 is hinged to the outer side of the box body 1 through a door shaft, the other end of the box door 115 is a free end, the free end can rotate downwards, the free end of the box door 115 is detachably connected with the box body 1 through a door bolt, the box door 115 can be opened rapidly through arrangement, and raw materials to be detected can be conveniently placed into the leveling cavity 113 manually.

The chamber door 115 is made for transparent material, and the material of chamber door 115 can make the manual work look over the raw materials condition of waiting to detect that is in flattening chamber 113 by side viewing angle, looks over the state of waiting to detect the raw materials after being oppressed by flattening board 2 promptly, prevents promptly that the raw materials from being crushed the back, and the manual work is examining the condition of overlooking the unable notice of in-process.

Elevating gear includes linear electric motor 3 and the conduction board 311 of L shape structure, conduction board 311 is inversion, and top-down runs through to flattening chamber 113 in, the tip fixed connection of conduction board 311 and flattening board 2, linear electric motor 3 is vertical installation in the lateral part of box 1 to its output and the upper end fixed connection of conduction board 311, the manual work will be detected the material and place the back in flattening chamber 113 to be detected, the material can be partly piled up, in order to see each material condition in detecting the material clearly, need drive the motion of conduction board 311 through linear electric motor 3, and drive flattening board 2 and descend in flattening chamber 113, thereby flatten the material that piles up earlier, after the material receives the oppression promptly, can be to idle regional diffusion all around, reach the flattening effect promptly, the material after the flattening can be fine, complete inspection.

The material flattening device is characterized in that a discharging plate 4 capable of facing the box door 115 is further arranged in the flattening cavity 113, a stroke cylinder 411 is arranged outside the box body 1, a piston shaft of the stroke cylinder 411 penetrates into the flattening cavity 113 from outside to inside and is fixedly connected with the flattening plate 2, the discharging plate 4 can be driven to advance out of the box body 1 through the driving of the stroke cylinder 411, the box door 115 is opened after a batch of materials are detected, the discharging plate 4 can be driven to move by the stroke cylinder 411, and therefore the materials in the flattening cavity 113 can be quickly pushed out without manual collection.

The bottom and the top of stripper 4 can be in frictional contact with the chamber bottom of flattening chamber 113 and the lower surface of flattening plate 2 under the normality respectively, and when stripper 4 was unloading, its top and bottom contacted flattening plate 2 and flattening chamber 113's chamber bottom respectively, frictional force can constitute "cleaning effect", prevented that the sweeps in the material from remaining in flattening chamber 113, influenced follow-up inspection.

The bottom and the top of the stripper plate 4 are respectively provided with a wear-resistant rubber layer, and the structural characteristics of the wear-resistant rubber layer can not influence the plane structures of the light-transmitting plate 112 and the leveling plate 2 in the process of ensuring the frictional contact, namely, the light transmittance in the subsequent use is not influenced.

The bottom of the detection cavity 114 is provided with a pneumatic guide rail 5, a CCD camera 511 with an upward irradiation direction is mounted on an output slider of the pneumatic guide rail 5, the CCD camera 511 can shoot the leveled material from the lower direction through the movement of the pneumatic guide rail 5, the shooting result can be transmitted to a controller of a workshop, and the controller can automatically judge according to the image information recorded in advance; therefore, manual checking is omitted, and because the manual work is opposite to the highlight space for a long time, visual fatigue is formed, and the artificial health is influenced.

The working principle is as follows: after the material to be detected is manually placed in the leveling cavity 113, the material is partially accumulated, in order to clearly see the condition of each material in the material to be detected, the linear motor 3 is required to drive the conduction plate 311 to move, and the leveling plate 2 is driven to descend in the leveling cavity 113, so that the previously accumulated material is leveled, namely the material is diffused to the peripheral idle area after being stressed, the leveling effect is achieved, and the leveled material can be well and completely inspected; after the materials are leveled, the light rays projected by the illuminating lamp tube 211 can pass through the light-transmitting plate 112 and the leveling plate 2, a quality inspector can look down the angle from the upper part of the box body 1 and can visually see the illuminated state of the materials in the leveling cavity 113 through the transparent layer 111, and then the quality inspection defective products are detected; because the fatigue of the quality inspection of the artificial naked eyes is considered for a high-brightness environment for a long time, the movement of the CCD camera 511 through the pneumatic guide rail 5 can be adopted to shoot the leveled material from the lower direction, the shooting result can be transmitted to a controller of a workshop, and the controller can automatically judge according to the image information recorded in advance; thereby reducing the labor intensity of workers and ensuring the health of the workers; after the detection is finished, the box door 115 is opened, the stroke cylinder 411 drives the discharging plate 4 to move, so that the material in the leveling cavity 113 is quickly pushed out without manual collection; during the process of discharging in a stroke, when the top and the bottom of the material are respectively contacted with the leveling plate 2 and the bottom of the leveling cavity 113, the friction force can form a cleaning effect, and the sweeps in the material are prevented from remaining in the leveling cavity 113 to influence the subsequent inspection.

It should be understood that the above-described embodiments are merely illustrative of the preferred embodiments of the present invention and the technical principles thereof. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, these modifications are within the scope of the present invention as long as they do not depart from the spirit of the present invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.

Claims

1. The utility model provides a raw materials finished product visual inspection door case, includes box (1), its characterized in that still includes and is the light-passing board (112) of level setting in box (1), light-passing board (112) are used for dividing box (1) inner space into flattening chamber (113) and detection chamber (114) of upper and lower two parts, the lateral part of box (1) is offered and is used for opening the chamber door (115) of flattening chamber (113), the chamber end of flattening chamber (113) is used for putting the raw materials that wait to detect, be equipped with screed (2) that parallel with it directly over flattening chamber (113), the area of screed (2) equals with light-passing board (112), screed (2) are the glass board, the tip of box (1) has elevating gear, elevating gear is connected with screed (2) transmission, and be used for driving screed (2) can be vertical activity in flattening chamber (113), the upper and lower surfaces of leveling board (2) are the smooth surfaces, the top of box (1) has transparent layer (111) that can supply the quality control person to overlook leveling chamber (113), be equipped with in detection chamber (114) throw the direction up, and the light source is white irradiation fluorescent tube (211).

2. The finished raw material appearance inspection door bin as recited in claim 1, wherein the light-transmitting panel (112) has a frosted coating on both the upper and lower surfaces.

3. The raw material finished product appearance inspection door box according to claim 1, characterized in that one end of the door (115) is hinged with the outer side of the box body (1) through a door shaft, the other end of the door (115) is a free end and can rotate downwards, and the free end of the door (115) is detachably connected with the box body (1) through a door bolt.

4. The raw material finished product visual inspection door box according to claim 1, characterized in that the box door (115) is made of transparent material.

5. The raw material finished product appearance inspection door box according to claim 1, wherein the lifting device comprises a linear motor (3) and a conducting plate (311) with an L-shaped structure, the conducting plate (311) is inverted and penetrates into the leveling cavity (113) from top to bottom, the conducting plate (311) is fixedly connected with the end part of the leveling plate (2), the linear motor (3) is vertically installed on the side part of the box body (1), and the output end of the linear motor is fixedly connected with the upper end of the conducting plate (311).

6. The finished raw material visual inspection door box according to any one of claims 1 to 5, characterized in that a discharging plate (4) capable of facing the door (115) is further disposed in the leveling chamber (113), a stroke cylinder (411) is disposed outside the box body (1), a piston shaft of the stroke cylinder (411) penetrates into the leveling chamber (113) from outside to inside, and is fixedly connected with the leveling plate (2), and the discharging plate (4) can be driven to advance out of the box body (1) by the driving of the stroke cylinder (411).

7. A raw product visual inspection door box according to claim 6, characterized in that the bottom and top of the stripper plate (4) are adapted to be in frictional contact with the bottom of the levelling chamber (113) and the lower surface of the levelling plate (2) in its normal state, respectively.

8. The raw material product appearance inspection door box according to claim 7, characterized in that the bottom and the top of the stripper plate (4) are respectively adhered with wear-resistant rubber layers.

9. The raw material finished product appearance inspection door box according to claim 1, 2, 3, 4, 5, 7 or 8, characterized in that the bottom of the detection chamber (114) is provided with a pneumatic guide rail (5), and a CCD camera (511) with an upward irradiation direction is mounted on an output slide block of the pneumatic guide rail (5).