CN212578192U - Environment-friendly steel wire surface physical rust removal device - Google Patents
Environment-friendly steel wire surface physical rust removal device Download PDFInfo
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- CN212578192U CN212578192U CN202020960672.8U CN202020960672U CN212578192U CN 212578192 U CN212578192 U CN 212578192U CN 202020960672 U CN202020960672 U CN 202020960672U CN 212578192 U CN212578192 U CN 212578192U
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Abstract
The utility model discloses an environment-friendly steel wire surface physical rust removing device, which comprises a rust removing box, a rust removing mechanism and a dust absorption mechanism, wherein the rust removing box is provided with an airtight rust removing cavity, and the rust removing box is provided with a feed hole and a discharge hole which are communicated with the rust removing cavity; the rust removing mechanism comprises a mounting plate, a cylinder, a rotating motor and a plurality of rust removing components, one end of each axial telescopic device is fixedly connected with the corresponding steel brush, and the other end of each axial telescopic device is fixedly connected with the inner wall of the cylinder; the dust collection mechanism comprises a dust collection box and a suction pump, the dust collection box is provided with a closed dust collection cavity, and an inlet of the suction pump is communicated with the rust removal cavity. The utility model has the advantages that: the brush head of the steel brush is continuously and tightly attached to the surface of the steel wire through the axial telescopic device, so that the rust removing effect is enhanced; the rust removing mechanism is arranged in the rust removing cavity, and the negative pressure is kept in the rust removing cavity through the suction pump, so that iron rust dust generated in the rust removing process is prevented from diffusing around, and the health of operating personnel is protected.
Description
Technical Field
The utility model belongs to the technical field of the welding wire manufacturing technique and specifically relates to an environment-friendly copper wire surface physics rust cleaning device is related to.
Background
In the production process of the welding wire, the surface of a steel wire is required to be subjected to rust removal treatment before wire drawing, and the rust removal method comprises chemical rust removal and physical rust removal. The chemical rust removal is mainly acid cleaning rust removal, and because surface rust spots are removed by acid cleaning, a large amount of acid mist is generated, the acid etching is serious, the amount of waste acid is large, and the environmental pollution is large; the physical rust removal is mainly to remove rust by manually drawing a steel wire on an H-shaped frame and rubbing a steel wire ball with the steel wire, and in the process, because the cross-sectional areas of all parts of the steel wire are not completely the same, the rust removal on a plurality of places on the surface of the steel wire is incomplete, and meanwhile, a large amount of iron rust dust can be diffused in the rust removal process, so that the physical health of workers is extremely unfavorable.
SUMMERY OF THE UTILITY MODEL
In view of the above, there is a need to provide an environmentally friendly steel wire surface physical rust removal device which can remove rust from steel wires more thoroughly and reduce the adverse effect of rust dust formed during rust removal on worker health.
The utility model provides an environment-friendly steel wire surface physics rust cleaning device, includes: a derusting box, a derusting mechanism and a dust absorption mechanism,
the rust removal box is provided with a closed rust removal cavity, and the rust removal box is provided with a feed hole and a discharge hole which are communicated with the rust removal cavity;
the rust removing mechanism comprises a mounting plate, a cylinder, a rotating motor and a plurality of rust removing assemblies, the mounting plate is located in the rust removing cavity and fixedly connected with the rust removing box, two ends of the cylinder are open, the cylinder penetrates through the mounting plate and is rotatably connected with the mounting plate, the rotating motor is connected with the cylinder and is used for driving the cylinder to rotate, each rust removing assembly comprises a steel brush and an axial telescopic device, each steel brush is radially distributed around by taking the center of the cylinder as an original point, the brush head of each steel brush faces the center of the cylinder, one end of each axial telescopic device is fixedly connected with the corresponding steel brush, and the other end of each axial telescopic device is fixedly connected with the inner wall of the cylinder;
the dust collection mechanism comprises a dust collection box and a suction pump, the dust collection box is provided with a closed dust collection cavity, the dust collection box is provided with an air inlet and an air outlet which are communicated with the dust collection cavity, a filter screen is arranged in the air outlet, an inlet of the suction pump is communicated with the rust removal cavity, and an outlet of the suction pump is communicated with the air inlet.
Compared with the prior art, the utility model provides a technical scheme's beneficial effect is: the brush head of the steel brush is continuously and tightly attached to the surface of the steel wire through the axial telescopic device, so that the rust removing effect is enhanced; meanwhile, the rust removing mechanism is arranged in the rust removing cavity, and the negative pressure is kept in the rust removing cavity through the suction pump, so that iron rust dust generated in the rust removing process is prevented from diffusing around, and the health of operating personnel is protected.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of an environment-friendly steel wire surface physical rust removal device provided by the present invention;
FIG. 2 is a front view of the cylinder of FIG. 1;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
fig. 4 is a schematic view of an axial telescopic device and a steel brush in fig. 3.
In the figure: 1-a derusting box, 2-a derusting mechanism, 3-a dust collecting mechanism, 5-a steel wire, 6-a nozzle, 7-a fan, 8-a heater, 11-a water outlet, 21-a mounting plate, 22-a cylinder, 23-a rotating motor, 24-a derusting component, 241-a steel brush, 242-an axial telescopic device, 2421-a sleeve, 2422-a straight rod, 2423-a spring, 31-a dust collecting box, 311-an air inlet, 312-an air outlet, 313-a filter screen, 32-a suction pump, 41-an unwinding roller and 42-a winding roller.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, the utility model provides an environment-friendly steel wire surface physical rust removing device, which comprises a rust removing box 1, a rust removing mechanism 2 and a dust collecting mechanism 3.
Referring to fig. 1, the rust removing box 1 is provided with a closed rust removing cavity, and the rust removing box 1 is provided with a feed hole and a discharge hole which are communicated with the rust removing cavity. An unwinding roller 41 is arranged outside the feeding hole, a winding roller 42 is arranged outside the discharging hole, when the steel wire derusting machine is used, one end of a steel wire 5 is wound on the unwinding roller 41, the other end of the steel wire 5 is wound on the winding roller 42, the part, between the unwinding roller 41 and the winding roller 42, of the steel wire 5 is located in the derusting box 1, and the steel wire 5 gradually passes through the derusting cavity from the front end to the rear end through synchronous movement of the unwinding roller 41 and the winding roller 42.
Referring to fig. 1 to 3, the rust removing mechanism 2 includes a mounting plate 21, a cylinder 22, a rotating motor 23 and a plurality of rust removing assemblies 24, the mounting plate 21 is located in the rust removing cavity and fixedly connected to the rust removing box 1, two ends of the cylinder 22 are open, the cylinder 22 passes through the mounting plate 21 and is rotatably connected to the mounting plate 21, the rotating motor 23 is connected to the cylinder 22 and is used for driving the cylinder 22 to rotate, each rust removing assembly 24 includes a steel brush 241 and an axial expansion device 242, each steel brush 241 is radially distributed around the center of the cylinder 22 as an origin, a brush head of each steel brush 241 faces the center of the cylinder 22, a brush head of each steel brush 241 surrounds an approximately circular through hole P, an aperture of the through hole P is slightly smaller than a diameter of the steel wire 5, so that each steel brush 241 abuts against a surface of the steel wire 5 under an acting force of the corresponding axial expansion device 242, one end of each axial expansion device 242 is fixedly connected with the corresponding steel brush 241, and the other end of each axial expansion device 242 is fixedly connected with the inner wall of the cylinder 22.
Referring to fig. 1, the dust suction mechanism 3 includes a dust collecting box 31 and a suction pump 32, the dust collecting box 31 has a closed dust collecting cavity, the dust collecting box 31 is provided with an air inlet 311 and an air outlet 312 communicated with the dust collecting cavity, a filter screen 313 is arranged in the air outlet 312, an inlet of the suction pump 32 is communicated with the rust removing cavity, and an outlet of the suction pump 32 is communicated with the air inlet 311.
The utility model provides an environment-friendly copper wire surface physics rust cleaning device is when using, unreel the synchronous motion of roller 41 and wind-up roll 42, make copper wire 5 loop through the feed port, drum 22 and discharge opening, the brush head of steel brush 241 in the drum 22 is closely the butt with the surface of copper wire 5 under the effect of axial telescoping device 242, it rotates to rotate motor 23 and drive drum 22, thereby make steel brush 241 be circular motion and wipe the iron rust on copper wire 5 surface on the surface of copper wire 5, when copper wire 5 reduces at the diameter of certain part, under the effect of axial telescoping device 242, the brush head of steel brush 241 still can closely the butt with the surface of copper wire 5, thereby can thoroughly derust to copper wire 5 surface; meanwhile, in the working process, the suction pump 32 is always kept in an open state, so that negative pressure is kept in the derusting box 1, outside air can enter the derusting box 1 through the feeding hole and the discharging hole, and the air in the derusting box 1 is sucked into the dust collection box 31 by the suction pump 32, so that a large amount of diffusion of iron rust dust in the derusting process is effectively prevented.
Specifically, referring to fig. 4, each of the axial expansion devices 242 includes a sleeve 2421, a straight rod 2422 and a spring 2423, and each of the sleeves 2421 is fixed on the inner wall of the cylinder 22; one end of each straight rod 2422 extends into the corresponding sleeve 2421 and can slide along the inner wall of the corresponding sleeve 2421, and the other end of each straight rod 2422 is fixedly connected with the corresponding steel brush 241; each spring 2423 is sleeved on the corresponding straight rod 2422, one end of each spring 2423 is fixed to the end of the corresponding sleeve 2421, and the other end of each spring 2423 is fixed to the corresponding steel brush 241.
Preferably, referring to fig. 1, the environment-friendly steel wire surface physical rust removal device further comprises a spray head 6, the spray head 6 is located in the rust removal cavity, a water outlet end of the spray head 6 is arranged opposite to the steel wire 5, and a water outlet 11 communicated with the rust removal cavity is further arranged at the lower end of the rust removal box 1. When the rust removing box is used, the water inlet end of the spray head 6 is connected with a water source (such as a tap water pipe), the water outlet 11 is connected with sewage treatment equipment, and water beads sprayed by the spray head 6 are sprayed on the surface of the steel wire 5 which is subjected to rust removing, so that on one hand, rust dust adhered to the surface of the steel wire 5 can be taken away, and on the other hand, the content of the rust dust in the rust removing box 1 can also be reduced.
Preferably, referring to fig. 1, the environment-friendly steel wire surface physical rust removal device further includes a fan 7, and an air outlet end of the fan 7 is disposed opposite to the steel wire 5. Through setting up fan 7 to blow off the drop of water on steel wire 5 surface, prevent the corrosion of steel wire 5.
Preferably, referring to fig. 1, a heater 8 is disposed in an air outlet of the fan 7, so that the fan 7 can blow hot air, thereby accelerating volatilization of water droplets on the surface of the steel wire 5.
In order to better understand the utility model, the following will be described in detail with reference to fig. 1 to 4, the working process of the device for removing rust on the surface of an environment-friendly steel wire provided by the present invention is described in detail: when the steel wire rust remover is used, the steel wire 5 sequentially passes through the feeding hole, the cylinder 22 and the discharging hole through synchronous movement of the unwinding roller 41 and the winding roller 42, the brush head of the steel brush 241 in the cylinder 22 is tightly abutted to the surface of the steel wire 5 under the action of the restoring force of the spring 2423, the rotating motor 23 drives the cylinder 22 to rotate, so that the steel brush 241 circularly moves on the surface of the steel wire 5 and wipes off iron rust on the surface of the steel wire 5, when the diameter of a certain part of the steel wire 5 is reduced, the spring 2423 extends, but the restoring force which enables the brush head of the steel brush 241 to be tightly attached to the surface of the steel wire 5 can be still provided, and therefore complete rust removal can be carried out on the; meanwhile, in the working process, the suction pump 32 is always kept in an open state, so that negative pressure is kept in the derusting box 1, outside air can enter the derusting box 1 through the feeding hole and the discharging hole, and the air in the derusting box 1 is sucked into the dust collection box 31 by the suction pump 32, so that a large amount of diffusion of iron rust dust in the derusting process is effectively prevented.
In summary, the utility model makes the brush head of the steel brush 241 continuously and closely attached to the surface of the steel wire 5 through the axial expansion device 242, thereby enhancing the rust removing effect; meanwhile, the rust removing mechanism 2 is arranged in the rust removing cavity, and the negative pressure is kept in the rust removing cavity through the suction pump 32, so that iron rust dust generated in the rust removing process is prevented from diffusing around, and the health of operators is protected.
The above description of the present invention does not limit the scope of the present invention. Any other corresponding changes and modifications made according to the technical idea of the present invention should be included in the scope of the claims of the present invention.
Claims (5)
1. The utility model provides an environment-friendly steel wire surface physics rust cleaning device which characterized in that includes: a derusting box, a derusting mechanism and a dust absorption mechanism,
the rust removal box is provided with a closed rust removal cavity, and the rust removal box is provided with a feed hole and a discharge hole which are communicated with the rust removal cavity;
the rust removing mechanism comprises a mounting plate, a cylinder, a rotating motor and a plurality of rust removing assemblies, the mounting plate is located in the rust removing cavity and fixedly connected with the rust removing box, two ends of the cylinder are open, the cylinder penetrates through the mounting plate and is rotatably connected with the mounting plate, the rotating motor is connected with the cylinder and is used for driving the cylinder to rotate, each rust removing assembly comprises a steel brush and an axial telescopic device, each steel brush is radially distributed around by taking the center of the cylinder as an original point, the brush head of each steel brush faces the center of the cylinder, one end of each axial telescopic device is fixedly connected with the corresponding steel brush, and the other end of each axial telescopic device is fixedly connected with the inner wall of the cylinder;
the dust collection mechanism comprises a dust collection box and a suction pump, the dust collection box is provided with a closed dust collection cavity, the dust collection box is provided with an air inlet and an air outlet which are communicated with the dust collection cavity, a filter screen is arranged in the air outlet, an inlet of the suction pump is communicated with the rust removal cavity, and an outlet of the suction pump is communicated with the air inlet.
2. The environment-friendly steel wire surface physical rust removal device as defined in claim 1, wherein each of the axial expansion devices comprises a sleeve, a straight rod and a spring,
each sleeve is fixed on the inner wall of the cylinder;
one end of each straight rod extends into the corresponding sleeve and can slide along the inner wall of the corresponding sleeve, and the other end of each straight rod is fixedly connected with the corresponding steel brush;
each spring is sleeved on the corresponding straight rod, one end of each spring is fixed at the tail end of the corresponding sleeve, and the other end of each spring is fixed at the corresponding steel brush.
3. The environment-friendly steel wire surface physical rust removal device as defined in claim 1, further comprising a spray head, wherein the spray head is located in the rust removal cavity, a water outlet end of the spray head is arranged opposite to the steel wire, and a water outlet communicated with the rust removal cavity is further arranged at the lower end of the rust removal box.
4. The environment-friendly steel wire surface physical rust removing device as claimed in claim 3, further comprising a fan, wherein an air outlet end of the fan is arranged opposite to the steel wire.
5. The environment-friendly steel wire surface physical rust removal device as defined in claim 4, wherein a heater is arranged in an air outlet of the fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020960672.8U CN212578192U (en) | 2020-05-29 | 2020-05-29 | Environment-friendly steel wire surface physical rust removal device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020960672.8U CN212578192U (en) | 2020-05-29 | 2020-05-29 | Environment-friendly steel wire surface physical rust removal device |
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| CN212578192U true CN212578192U (en) | 2021-02-23 |
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| CN202020960672.8U Active CN212578192U (en) | 2020-05-29 | 2020-05-29 | Environment-friendly steel wire surface physical rust removal device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113103129A (en) * | 2021-04-30 | 2021-07-13 | 中国五冶集团有限公司 | Multistage rust remover of construction reinforcing bar |
| CN114346872A (en) * | 2022-02-16 | 2022-04-15 | 安徽达必立新能源科技有限公司 | Power generation tower section of thick bamboo outer wall rust cleaning device |
| CN115351681A (en) * | 2022-10-18 | 2022-11-18 | 江苏中畅精密科技有限公司 | Surface treatment equipment for electroplated diamond cutting line and use method thereof |
-
2020
- 2020-05-29 CN CN202020960672.8U patent/CN212578192U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113103129A (en) * | 2021-04-30 | 2021-07-13 | 中国五冶集团有限公司 | Multistage rust remover of construction reinforcing bar |
| CN114346872A (en) * | 2022-02-16 | 2022-04-15 | 安徽达必立新能源科技有限公司 | Power generation tower section of thick bamboo outer wall rust cleaning device |
| CN115351681A (en) * | 2022-10-18 | 2022-11-18 | 江苏中畅精密科技有限公司 | Surface treatment equipment for electroplated diamond cutting line and use method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A physical derusting device for environmental protection profile steel wire surface Effective date of registration: 20210818 Granted publication date: 20210223 Pledgee: Yichang financing guarantee Group Co.,Ltd. Pledgor: YICHANG MONKEY KING WELDING WIRE Co.,Ltd. Registration number: Y2021500000042 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220830 Granted publication date: 20210223 Pledgee: Yichang financing guarantee Group Co.,Ltd. Pledgor: YICHANG MONKEY KING WELDING WIRE Co.,Ltd. Registration number: Y2021500000042 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An environmentally friendly steel wire surface physical rust removal device Effective date of registration: 20220906 Granted publication date: 20210223 Pledgee: Yichang financing guarantee Group Co.,Ltd. Pledgor: YICHANG MONKEY KING WELDING WIRE Co.,Ltd. Registration number: Y2022980013996 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230926 Granted publication date: 20210223 Pledgee: Yichang financing guarantee Group Co.,Ltd. Pledgor: YICHANG MONKEY KING WELDING WIRE Co.,Ltd. Registration number: Y2022980013996 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |