CN217291845U - A crawling type pipeline rust remover - Google Patents

A crawling type pipeline rust remover Download PDF

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Publication number
CN217291845U
CN217291845U CN202220409149.5U CN202220409149U CN217291845U CN 217291845 U CN217291845 U CN 217291845U CN 202220409149 U CN202220409149 U CN 202220409149U CN 217291845 U CN217291845 U CN 217291845U
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liquid
pipe
rust
air
automobile body
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周广磊
李言波
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Dongying Ruida Anti Corrosion Engineering Co ltd
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Dongying Ruida Anti Corrosion Engineering Co ltd
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Abstract

The utility model discloses a crawl formula pipeline internal rust cleaning machine, including automobile body, liquid feeding, cleaning mechanism and air-out pipe, the both sides of automobile body are provided with the gyro wheel, send the liquid setting in front of the automobile body, and cleaning mechanism sets up the back at the automobile body, and the automobile body top is provided with the liquid tank, one side of liquid tank is provided with the drain pipe, and the drain pipe is connected send liquid, is provided with the liquid pump on the drain pipe, and the bottom of sending liquid is provided with a plurality of shower nozzles; still be provided with the air pump on the automobile body, the one end of air pump is provided with the intake pipe, goes out the tuber pipe and sets up the other end at the air pump, is provided with a plurality of air outlets on going out the tuber pipe. The utility model discloses in, the rust cleaning agent can dissolve the rust of steel pipe inner wall, the pivoted brush hair can clean the rust completely, goes out the supplementary cleaning of tuber pipe spun wind energy to with rust bits blowout, whole equipment back-and-forth movement in the steel pipe, can make things convenient for, high-efficient, thorough each department's rust with the steel pipe inner wall to detach, degree of automation is high, efficient.

Description

一种爬行式管道内除锈机A crawling type pipeline rust remover

技术领域technical field

本实用新型涉及管道除锈设备领域,更具体地说,本实用涉及一种爬行式管道内除锈机。The utility model relates to the field of pipeline rust removal equipment, more particularly, the utility model relates to a crawling type inner pipeline rust remover.

背景技术Background technique

生产后的钢管放入仓库、或在露天存储,外壁、内壁容易生锈,钢管应用在市政工程中时,需要将钢管内壁的锈迹除去,再涂覆防锈漆,延长钢管使用寿命,现有的除锈设备大多是固定式安装的,体积较大,使用时需要将钢管抬着放入除锈设备内,具体操作过程也较为不便,而且除锈过程中,锈迹牢固粘附在管道的内壁,除锈的效果也较为一般。The steel pipes after production are put into warehouses or stored in the open air. The outer and inner walls are easy to rust. When the steel pipes are used in municipal engineering, the rust on the inner walls of the steel pipes needs to be removed, and then coated with anti-rust paint to prolong the service life of the steel pipes. Most of the rust removal equipment is fixedly installed and the volume is large. When using it, the steel pipe needs to be lifted and put into the rust removal equipment. The specific operation process is also relatively inconvenient, and during the rust removal process, the rust is firmly adhered to the pipe. The inner wall, the effect of rust removal is also more general.

因此,需要设计一种爬行式管道内除锈机。Therefore, it is necessary to design a crawling type in-pipe descaling machine.

实用新型内容Utility model content

本实用新型的目的在提供一种能够将管道内铁锈溶解、清扫并喷出的爬行式管道内除锈机,以解决背景技术中提到的问题。The purpose of the present utility model is to provide a crawling type rust remover in the pipeline which can dissolve, clean and spray the rust in the pipeline, so as to solve the problems mentioned in the background art.

本实用新型提供一种爬行式管道内除锈机,包括车身、送液体、清扫机构和出风管,所述车身的两侧设置有滚轮,所述送液体设置在所述车身的前面,所述清扫机构设置在所述车身的后面,所述车身上方设置有液箱,所述液箱的一侧设置有出液管,所述出液管连接所述送液体,所述出液管上设置有液泵,所述送液体的底部设置有若干喷头;The utility model provides a crawling type in-pipe rust removal machine, which comprises a body, a liquid feeding, a cleaning mechanism and an air outlet pipe, rollers are arranged on both sides of the body, and the liquid feeding is arranged in front of the body, so the The cleaning mechanism is arranged behind the vehicle body, a liquid tank is arranged above the vehicle body, and a liquid outlet pipe is arranged on one side of the liquid tank, the liquid outlet pipe is connected to the liquid feeding, and the liquid outlet pipe is arranged on the A liquid pump is provided, and the bottom of the liquid feeding is provided with several nozzles;

所述车身上还设置有气泵,所述气泵的一端设置有进气管,所述出风管设置在所述气泵的另一端,所述出风管上设置有若干出风口。The vehicle body is also provided with an air pump, one end of the air pump is provided with an air intake pipe, the air outlet pipe is provided at the other end of the air pump, and a plurality of air outlets are provided on the air outlet pipe.

在一个优选地实施方式中,所述送液体呈U型,所述送液体和所述车身的前面之间设置有连杆。In a preferred embodiment, the liquid feeding is U-shaped, and a connecting rod is provided between the liquid feeding and the front face of the vehicle body.

在一个优选地实施方式中,所述车身的底部设置有第一电机,所述第一电机的驱动轴连接有转动轴,所述转动轴传动连接所述滚轮。In a preferred embodiment, a first motor is disposed on the bottom of the vehicle body, a drive shaft of the first motor is connected with a rotating shaft, and the rotating shaft is drivingly connected to the roller.

在一个优选地实施方式中,所述清扫机构包括安装板、圆弧体和刷毛,所述安装板固定在所述圆弧体的顶面,所述刷毛固定在所述圆弧体的圆弧面上,所述安装板上设置有若干安装孔。In a preferred embodiment, the cleaning mechanism includes a mounting plate, a circular arc body and bristles, the mounting plate is fixed on the top surface of the circular arc body, and the bristles are fixed on the circular arc of the circular arc body On the surface, the mounting plate is provided with several mounting holes.

在一个优选地实施方式中,所述车身的后面设置有第二电机,所述第二电机的驱动轴安装在所述安装板上。In a preferred embodiment, a second motor is provided at the rear of the vehicle body, and a drive shaft of the second motor is mounted on the mounting plate.

在一个优选地实施方式中,所述出风口朝着所述刷毛。In a preferred embodiment, the air outlet faces the bristles.

本实用新型的技术效果和优点:Technical effects and advantages of the present utility model:

除锈剂可将钢管内壁的锈迹溶解、转动的刷毛可将锈迹完全清扫,出风管喷出的风能辅助清扫,并将锈屑喷出,整个设备在钢管内前后移动,可方便、高效、彻底的将钢管内壁的每一处铁锈除去,自动化程度高,工作效率高,产业化前景广泛。The rust remover can dissolve the rust on the inner wall of the steel pipe, and the rotating bristles can completely clean the rust. The wind energy ejected from the air outlet duct assists in cleaning and ejects the rust debris. The entire equipment moves back and forth in the steel pipe, which can be easily Efficiently and thoroughly removes every rust on the inner wall of the steel pipe, with a high degree of automation, high work efficiency and broad industrialization prospects.

附图说明Description of drawings

图1为各部件位置关系正视图;Figure 1 is a front view of the positional relationship of each component;

图2为车身、送液体和出液管位置关系侧视图;Figure 2 is a side view of the positional relationship between the vehicle body, the liquid feeding and the liquid outlet pipe;

图3为车身、安装板、圆弧体和刷毛的位置关系侧视图;Figure 3 is a side view of the positional relationship between the body, the mounting plate, the arc body and the bristles;

图4为车身、气泵和出风管的位置关系侧视图。Fig. 4 is a side view showing the positional relationship between the vehicle body, the air pump and the air outlet pipe.

附图标记说明:1、车身;11、滚轮;12、转动轴;13、第一电机;14、第二电机;2、液箱;21、出液管;22、液泵;3、送液体;31、喷头;32、连杆;4、安装板;41、圆弧体;42、安装孔;43、刷毛;5、气泵;51、进气管;52、出风管;53、出风口。Description of reference numerals: 1. Body; 11. Roller; 12. Rotating shaft; 13. First motor; 14. Second motor; 2. Liquid tank; 21. Liquid outlet pipe; 22. Liquid pump; 3. Liquid feeding ; 31, nozzle; 32, connecting rod; 4, mounting plate; 41, arc body; 42, mounting hole; 43, bristles; 5, air pump; 51, intake pipe; 52, outlet pipe; 53, air outlet.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本实用新型作进一步详细的说明。本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for the design of various embodiments with various modifications as are suited to the particular use.

一种爬行式管道内除锈机,如图1-4所示,包括车身1、送液体3、清扫机构和出风管52,车身1的两侧设置有滚轮11,送液体3设置在车身1的前面,清扫机构设置在车身1的后面,车身1上方设置有液箱2,液箱2内装有液体除锈剂,液箱2的一侧设置有出液管21,出液管21连接送液体3,出液管21上设置有液泵22,送液体3的底部设置有若干喷头31,液泵22工作,液箱2中的除锈剂通过出液管21、送液体3,从喷头31喷出;A crawling type in-pipe rust removal machine, as shown in Figures 1-4, includes a body 1, a liquid feeder 3, a cleaning mechanism and an air outlet duct 52. Rollers 11 are provided on both sides of the bodywork 1, and the fluid feeder 3 is arranged on the body 1, the cleaning mechanism is arranged at the back of the vehicle body 1, a liquid tank 2 is arranged above the vehicle body 1, the liquid tank 2 is filled with liquid rust remover, and one side of the liquid tank 2 is provided with a liquid outlet pipe 21, and the liquid outlet pipe 21 is connected To send liquid 3, a liquid pump 22 is arranged on the liquid outlet pipe 21, and a number of nozzles 31 are arranged at the bottom of the liquid delivery pipe 3. The liquid pump 22 works, and the rust remover in the liquid tank 2 passes through the liquid outlet pipe 21 and sends the liquid 3. The nozzle 31 is ejected;

车身1上还设置有气泵5,气泵5的一端设置有进气管51,出风管52设置在气泵5的另一端,出风管52上设置有若干出风口53,气泵5工作,外部空气通过进气管51、流入出风管52,再从出风口53喷出。The body 1 is also provided with an air pump 5, one end of the air pump 5 is provided with an air intake pipe 51, an air outlet pipe 52 is provided at the other end of the air pump 5, and a number of air outlets 53 are provided on the air outlet pipe 52, the air pump 5 works, and the outside air passes through. The air inlet duct 51 flows into the air outlet duct 52 , and then sprays out from the air outlet 53 .

送液体3呈U型,送液体3和车身1的前面之间设置有连杆32,连杆32使送液体3的固定更牢固,出液管21有两个,分别连接送液体3的两端,从送液体3的两端进液,每个喷头31喷出的除锈剂均匀且有力。The liquid feeding 3 is U-shaped, and a connecting rod 32 is arranged between the liquid feeding 3 and the front of the vehicle body 1. The connecting rod 32 makes the liquid feeding 3 more firmly fixed. The rust remover sprayed from each nozzle 31 is uniform and powerful.

车身1的底部设置有第一电机13,第一电机13的驱动轴连接有转动轴12,转动轴12传动连接滚轮11,第一电机13带动滚轮11转动,具体的传动结构为现有技术。The bottom of the vehicle body 1 is provided with a first motor 13 , the drive shaft of the first motor 13 is connected with a rotating shaft 12 , the rotating shaft 12 is connected to the roller 11 , and the first motor 13 drives the roller 11 to rotate. The specific transmission structure is the prior art.

清扫机构包括安装板4、圆弧体41和刷毛43,安装板4固定在圆弧体41的顶面,刷毛43固定在圆弧体41的圆弧面上,安装板4上设置有若干安装孔42,刷毛43呈圆弧形分布,对铁锈处能多次重复清扫,清扫效果更好。The cleaning mechanism includes a mounting plate 4, a circular arc body 41 and bristles 43. The mounting plate 4 is fixed on the top surface of the circular arc body 41, and the bristles 43 are fixed on the circular arc surface of the circular arc body 41. The mounting plate 4 is provided with several installations. The holes 42 and the bristles 43 are distributed in an arc shape, and the rust can be cleaned repeatedly for many times, and the cleaning effect is better.

车身1的后面设置有第二电机14,第二电机14的驱动轴安装在安装板4上,安装孔42有上下若干排,第二电机14的驱动轴端面设置有较小尺寸法兰盘,螺柱穿过不同高度位置的安装孔42至法兰盘,使安装板4的高度可调节,针对不同半径的钢管,可使刷毛43始终贴合在钢管内壁的锈迹上。The rear of the vehicle body 1 is provided with a second motor 14, the drive shaft of the second motor 14 is mounted on the mounting plate 4, the mounting holes 42 are arranged in several rows up and down, and the end face of the drive shaft of the second motor 14 is provided with a smaller size flange, The studs pass through the mounting holes 42 at different heights to the flange, so that the height of the mounting plate 4 can be adjusted. For steel pipes with different radii, the bristles 43 can always be attached to the rust on the inner wall of the steel pipe.

出风口53朝着刷毛43,出风口53喷出的气流能将铁锈吹离钢管内壁,与刷毛43协作,可较容易的将铁锈扫下,并且能将扫下的铁锈慢慢吹出钢管。The air outlet 53 faces the bristles 43, and the air flow from the air outlet 53 can blow the rust away from the inner wall of the steel pipe, and cooperate with the bristles 43 to easily swept the rust down and slowly blow the rust out of the steel pipe.

车身1上还设置有提供电源的蓄电池,还包括手持式控制器,手持式控制器控制连接第一电机13、第二电机14、液泵22和气泵5。The vehicle body 1 is also provided with a battery for supplying power, and also includes a hand-held controller. The hand-held controller controls and connects the first motor 13 , the second motor 14 , the liquid pump 22 and the air pump 5 .

使用时,转动钢管,使待除锈的位置位于钢管的内壁最低位置,将除锈机放入钢管内,控制第一电机13和液泵22,使除锈机往前慢慢移动,并喷出除锈剂,除锈剂溶解铁锈,弱化铁锈的附着力,再使除锈机重复刚才的行驶路径,控制第二电机14和气泵5工作,刷毛43和喷出的气流协作,可将铁锈轻易扫下,并慢慢喷出钢管。When in use, rotate the steel pipe so that the position to be derusted is located at the lowest position of the inner wall of the steel pipe, put the derusting machine into the steel pipe, control the first motor 13 and the liquid pump 22, make the derusting machine move forward slowly, and spray The rust remover is released, the rust remover dissolves the rust, weakens the adhesion of the rust, and then the rust remover repeats the previous driving path, controls the second motor 14 and the air pump 5 to work, and the bristles 43 cooperate with the ejected airflow to remove the rust. Sweep down easily and spray the steel tube slowly.

显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本实用新型保护的范围。本实用新型中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art and related fields without creative work shall fall within the protection scope of the present invention. The structures, devices and operation methods that are not specifically described and explained in the present invention, unless otherwise specified and limited, are implemented according to conventional means in the art.

Claims (6)

1.一种爬行式管道内除锈机,其特征在于,包括车身、送液体、清扫机构和出风管,所述车身的两侧设置有滚轮,所述送液体设置在所述车身的前面,所述清扫机构设置在所述车身的后面,所述车身上方设置有液箱,所述液箱的一侧设置有出液管,所述出液管连接所述送液体,所述出液管上设置有液泵,所述送液体的底部设置有若干喷头;1. A rust remover in a crawling type pipeline, characterized in that it comprises a body, a liquid feeding, a cleaning mechanism and an air outlet pipe, both sides of the body are provided with rollers, and the feeding liquid is arranged in front of the body , the cleaning mechanism is arranged behind the vehicle body, a liquid tank is arranged above the vehicle body, and a liquid outlet pipe is arranged on one side of the liquid tank, the liquid outlet pipe is connected to the liquid feeding, and the liquid outlet pipe is A liquid pump is arranged on the pipe, and a number of nozzles are arranged at the bottom of the liquid feeding; 所述车身上还设置有气泵,所述气泵的一端设置有进气管,所述出风管设置在所述气泵的另一端,所述出风管上设置有若干出风口。The vehicle body is also provided with an air pump, one end of the air pump is provided with an air intake pipe, the air outlet pipe is provided at the other end of the air pump, and a plurality of air outlets are provided on the air outlet pipe. 2.根据权利要求1所述的一种爬行式管道内除锈机,其特征在于,所述送液体呈U型,所述送液体和所述车身的前面之间设置有连杆。2 . The crawling type in-pipe rust removal machine according to claim 1 , wherein the liquid feeding is in a U shape, and a connecting rod is provided between the liquid feeding and the front face of the vehicle body. 3 . 3.根据权利要求2所述的一种爬行式管道内除锈机,其特征在于,所述车身的底部设置有第一电机,所述第一电机的驱动轴连接有转动轴,所述转动轴传动连接所述滚轮。3 . The crawling type in-pipe rust removal machine according to claim 2 , wherein a first motor is provided at the bottom of the vehicle body, and a drive shaft of the first motor is connected with a rotating shaft, and the rotating A shaft is drivingly connected to the rollers. 4.根据权利要求3所述的一种爬行式管道内除锈机,其特征在于,所述清扫机构包括安装板、圆弧体和刷毛,所述安装板固定在所述圆弧体的顶面,所述刷毛固定在所述圆弧体的圆弧面上,所述安装板上设置有若干安装孔。4 . The crawling type in-pipe rust removal machine according to claim 3 , wherein the cleaning mechanism comprises a mounting plate, a circular arc body and brush bristles, and the mounting plate is fixed on the top of the circular arc body. 5 . The bristles are fixed on the arc surface of the arc body, and the mounting plate is provided with several mounting holes. 5.根据权利要求4所述的一种爬行式管道内除锈机,其特征在于,所述车身的后面设置有第二电机,所述第二电机的驱动轴安装在所述安装板上。5 . The crawling type in-pipe rust removal machine according to claim 4 , wherein a second motor is arranged behind the vehicle body, and the drive shaft of the second motor is mounted on the mounting plate. 6 . 6.根据权利要求5所述的一种爬行式管道内除锈机,其特征在于,所述出风口朝着所述刷毛。6 . The crawling type in-pipe derusting machine according to claim 5 , wherein the air outlet faces the bristles. 7 .
CN202220409149.5U 2022-02-28 2022-02-28 A crawling type pipeline rust remover Expired - Fee Related CN217291845U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115770768A (en) * 2022-12-06 2023-03-10 佛山职业技术学院 Pipeline corrosion removal robot

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115770768A (en) * 2022-12-06 2023-03-10 佛山职业技术学院 Pipeline corrosion removal robot

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