CN212569098U - Motor permanent magnet assembly polarity detection tool - Google Patents
Motor permanent magnet assembly polarity detection tool Download PDFInfo
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- CN212569098U CN212569098U CN202020452092.8U CN202020452092U CN212569098U CN 212569098 U CN212569098 U CN 212569098U CN 202020452092 U CN202020452092 U CN 202020452092U CN 212569098 U CN212569098 U CN 212569098U
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- permanent magnet
- light
- positioning seat
- polarity
- sliding block
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Abstract
The utility model discloses a motor permanent magnet assembly polarity detection frock, including positioning seat and n determine module, n determine module is along the even interval distribution of outer lane of positioning seat, n determine module and electron rotor go up n permanent magnet one-to-one, every determine module includes the permanent magnet respectively, light emitting module and actuating mechanism, the permanent magnet is installed at the one end that actuating mechanism is close to the positioning seat, the polarity of permanent magnet is the same with the polarity of its corresponding permanent magnet on the electron rotor, when the motor rotor is installed in the positioning seat, if a permanent magnet polarity assembly on the motor rotor is correct, the permanent magnet in the determine module who corresponds rather than is repelled, actuating mechanism in this time should determine module removes and makes its interior light emitting module be the passageway and give out light, otherwise actuating mechanism is not mobile, light emitting module keeps opening circuit; the method has the advantages that the polarity detection can be carried out after the motor permanent magnet is assembled, and the rework cost is low.
Description
Technical Field
The utility model relates to a detect the frock, especially relate to a motor permanent magnet assembly polarity detects frock.
Background
The permanent magnet motor is provided with a permanent magnet on a rotor, and the permanent magnet is assembled by adopting a surface mounting mode or an interpolation mounting mode. When the surface type installation mode is adopted, the permanent magnet is attached to the outer circular surface of the rotor iron core, and when the internal insertion type installation mode is adopted, the permanent magnet is inserted into the interior of the rotor iron core. The permanent magnet can generate a magnetic field without an excitation magnetic field, so that the permanent magnet motor has the characteristics of high efficiency, high control precision, hard mechanical property and the like, and is increasingly widely applied.
The permanent magnet is assembled on the permanent magnet motor rotor in a front magnetizing assembly mode and a rear magnetizing assembly mode. The front magnetizing assembly means that the permanent magnet is magnetized and then assembled on the rotor, and the rear magnetizing assembly means that the permanent magnet is not magnetized and then the permanent magnet is magnetized after being assembled on the rotor. The post-magnetizing assembly is easy to assemble because the permanent magnet has no magnetism, but a special magnetizing machine is needed subsequently, the investment is large, and the post-magnetizing assembly is not suitable for motor models and series with more varieties. The pre-magnetizing assembly process is simple and is a common assembly mode at present. When the permanent magnets are assembled by using a pre-magnetizing assembly process, the polarities of the two adjacent permanent magnets need to be kept opposite, namely the permanent magnets are alternately arranged according to the N pole and the S pole. For the surface type installation mode, because the permanent magnet is exposed outside, the polarity of the permanent magnet can be determined by marking the N pole and the S pole in advance on the permanent magnet by a tester by observing the N pole and the S pole marks on the permanent magnet, so that polarity detection is realized, but the labor cost is greatly increased by marking the N pole and the S pole on the permanent magnet in advance, few manufacturers can adopt the mode, and the factory test is directly carried out after the whole motor is assembled. For the interpolation type installation mode, the permanent magnet is hidden in the rotor core, so that the detection cannot be carried out by marking an N pole and an S pole, the detection is not carried out after the transfer and the distribution are finished at present, and the delivery test is directly carried out after the complete machine of the motor is assembled.
At present, in order to improve the accuracy of permanent magnet assembly, motor manufacturers mainly adopt technical and skilled operators to assemble permanent magnet assembly stations. However, even the skilled operators can not avoid errors, once the permanent magnet is assembled incorrectly, the quality problem can be found only when the delivery test is carried out after the complete machine of the motor is assembled, and the rework cost is higher.
Disclosure of Invention
The utility model aims to solve the technical problem that a can carry out polarity detection after the assembly of motor permanent magnet is accomplished, the lower motor permanent magnet assembly polarity of rework cost detects frock is provided.
The utility model provides a technical scheme that above-mentioned technical problem adopted does: a motor permanent magnet assembly polarity detection tool comprises a positioning seat and n detection assemblies, wherein n is equal to the number of permanent magnets mounted on a motor rotor, the positioning seat is annular, an inner ring of the positioning seat is used for mounting the motor rotor, the n detection assemblies are uniformly distributed along an outer ring of the positioning seat at intervals, after the motor rotor is mounted in the positioning seat, the n detection assemblies correspond to the n permanent magnets on the electronic rotor one by one, each detection assembly respectively comprises a permanent magnet, a light-emitting module and a driving mechanism which can enable the light-emitting module to emit light in a path or not to emit light in an open circuit mode when moving, the permanent magnet is mounted at one end, close to the positioning seat, of the driving mechanism, the polarity of the permanent magnet is the same as that of the corresponding permanent magnet on the electronic rotor, when the motor rotor is mounted in the positioning seat, if the polarity of one permanent magnet on the motor rotor is assembled correctly, the permanent magnet in the corresponding detection assembly is repelled, at the moment, the driving mechanism in the detection assembly moves to enable the light-emitting module in the detection assembly to emit light in a closed circuit mode, and if the polarity of one permanent magnet on the motor rotor is assembled incorrectly, the driving mechanism in the detection device does not move, and the light-emitting module in the detection device keeps an open circuit non-light-emitting state.
The driving mechanism comprises a support, a limiting pin, a sliding block, a contact blocking piece, a sliding rail and a return spring, the sliding rail is fixed on the support, the sliding block is installed on the sliding rail, the sliding block can do linear motion along the sliding rail under stress to be close to the positioning seat or far away from the positioning seat, the limiting pin is fixed on the sliding rail and located on the front side of the sliding block, the permanent magnet is installed on the front portion of the sliding block, the front end of the return spring is fixed on the sliding block, the rear end of the return spring is fixed on the support, and the contact blocking piece is fixed on the rear portion of the sliding block; the light-emitting module comprises a power supply, a light-emitting body and a contact switch, the power supply is connected with the light-emitting body through the contact switch, when the contact switch is closed, the power supply is communicated with the light-emitting body, the light-emitting module is a passage at the moment, the light-emitting body emits light, when the contact switch is disconnected, the power supply is disconnected with the light-emitting body, the light-emitting module is disconnected at the moment, the light-emitting body does not emit light, the contact switch is arranged on the bracket and is positioned at the rear side of the contact baffle, in an initial state, the sliding block is contacted with the limiting pin, the reset spring is in a compressed state, and when the polarities of the corresponding permanent magnets in the permanent magnets and the electronic rotor are opposite, the permanent magnets are pushed to drive the sliding block to move backwards, the contact blocking sheet synchronously moves backwards to contact with the contact switch so as to close the contact switch.
Compared with the prior art, the utility model has the advantages that the motor permanent magnet assembly polarity detection tool is constructed by the positioning seat and n detection components, n is equal to the number of the permanent magnets installed on the motor rotor, the positioning seat is annular, the inner ring of the positioning seat is used for installing the motor rotor, the n detection components are uniformly distributed along the outer ring of the positioning seat at intervals, and after the motor rotor is installed in the positioning seat, the n detection components are in one-to-one correspondence with the n permanent magnets on the electronic rotor, each detection component respectively comprises a permanent magnet, a light-emitting module and a driving mechanism which can make the light-emitting module emit light when moving in a way of passage or not light when moving, the permanent magnet is installed at one end of the driving mechanism close to the positioning seat, the polarity of the permanent magnet is the same as that of the permanent magnet corresponding to the electronic rotor, when the motor rotor is, with the permanent magnet among its corresponding determine module repelled, actuating mechanism among this determine module removes and makes it interior light emitting module be the route and give out light this moment, if a permanent magnet polarity assembly mistake on the electric motor rotor, actuating mechanism among this detection device is unmovable, and light emitting module keeps opening a circuit not luminous state in it, from this the utility model discloses an it is can judge whether the permanent magnet polarity on the electric motor rotor is enough to assemble inerrably to observe determine whether determine the detection component, can carry out polarity detection after the assembly of motor permanent magnet is accomplished, and the cost of doing over again is lower.
Drawings
Fig. 1 is a perspective view of the polarity detection tool for assembling the motor permanent magnet according to the present invention;
fig. 2 is an exploded view of the polarity detection tool for assembling the motor permanent magnet according to the present invention;
fig. 3 is a top view of the polarity detection tool for assembling the motor permanent magnet according to the present invention;
fig. 4 is an installation schematic diagram of the positioning seat and the motor rotor of the motor permanent magnet assembly polarity detection tool of the present invention;
fig. 5 is a perspective view of the detecting component of the polarity detecting tool for assembling the motor permanent magnet according to the present invention;
fig. 6 is the circuit diagram of the light emitting module of the polarity detection tool for assembling the motor permanent magnet.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
Example (b): as shown in the figure, the tool for detecting the assembly polarity of the permanent magnet of the motor comprises a positioning seat 1 and n detection components 2, wherein n is equal to the number of the permanent magnets installed on a motor rotor, the positioning seat 1 is annular, an inner ring of the positioning seat 1 is used for installing the motor rotor A, the n detection components 2 are uniformly distributed along an outer ring of the positioning seat 1 at intervals, after the motor rotor A is installed in the positioning seat 1 (the accuracy of the installation position of the motor rotor A can be ensured by setting a positioning pin in the positioning seat 1), the n detection components 2 correspond to the n permanent magnets on the motor rotor A one by one, each detection component 2 respectively comprises a permanent magnet 3, a light-emitting module and a driving mechanism which can enable the light-emitting module to emit light in a path or not emit light in an open circuit when moving, the permanent magnet 3 is installed at one end, which is close to the positioning seat 1, when the motor rotor a is installed in the positioning seat 1, if the polarity of one permanent magnet on the motor rotor is correctly assembled, the permanent magnet 3 in the detection assembly 2 corresponding to the permanent magnet is repelled, at this time, the driving mechanism in the detection assembly 2 moves to enable the light emitting module in the detection assembly to emit light in a closed circuit manner, and if the polarity of one permanent magnet on the motor rotor a is incorrectly assembled, the driving mechanism in the detection device does not move, and the light emitting module in the detection device keeps an open circuit non-light emitting state.
In the implementation, the driving mechanism comprises a support 4, a limiting pin 5, a sliding block 6, a contact catch 7, a sliding rail 8 and a return spring 9, wherein the sliding rail 8 is fixed on the support 4, the sliding block 6 is installed on the sliding rail 8, the sliding block 6 can do linear motion along the sliding rail 8 under stress to be close to the positioning seat 1 or far away from the positioning seat 1, the limiting pin 5 is fixed on the sliding rail 8 and located on the front side of the sliding block 6, the permanent magnet 3 is installed on the front portion of the sliding block 6, the front end of the return spring 9 is fixed on the sliding block 6, the rear end of the return spring 9 is fixed on the support 4, and the; the light-emitting module comprises a power supply 10, a light-emitting body 11 and a contact switch 12, wherein the power supply 10 is connected with the light-emitting body 11 through the contact switch 12, when the contact switch 12 is closed, the power supply 10 is communicated with the light-emitting body 11, the light-emitting module is in a passage, the light-emitting body 11 emits light, when the contact switch 12 is opened, the power supply 10 is disconnected with the light-emitting body 11, the light-emitting module is in an open circuit, the light-emitting body 11 does not emit light, the contact switch 12 is installed on the bracket 4 and is positioned at the rear side of the contact baffle 7, in an initial state, the sliding block 6 is in contact with the limiting pin 5, the return spring 9 is in a compressed state, when the polarities of the permanent magnet 3 in the detection assembly 2 and the corresponding permanent magnet in the electronic rotor are opposite, the permanent magnet 3 is pushed to drive the sliding block 6 to move backwards, after detection is finished, the motor rotor is taken out of the positioning seat 1, the return spring 9 is reset to push the sliding block 6 to move forwards until the sliding block is blocked by the limiting pin 5, the contact blocking piece 7 is separated from the contact switch 12, the contact switch 12 is disconnected, and the luminous body 11 does not emit light.
Claims (2)
1. A motor permanent magnet assembly polarity detection tool is characterized by comprising a positioning seat and n detection assemblies, wherein n is equal to the number of permanent magnets mounted on a motor rotor, the positioning seat is annular, an inner ring of the positioning seat is used for mounting the motor rotor, the n detection assemblies are uniformly distributed along an outer ring of the positioning seat at intervals, after the motor rotor is mounted in the positioning seat, the n detection assemblies correspond to the n permanent magnets on the electronic rotor one by one, each detection assembly respectively comprises a permanent magnet, a light-emitting module and a driving mechanism which can enable the light-emitting module to emit light when in a path or not in an open circuit state when moving, the permanent magnet is mounted at one end, close to the positioning seat, of the driving mechanism, the polarity of the permanent magnet is the same as that of the corresponding permanent magnet on the electronic rotor, when the motor rotor is installed in the positioning seat, if the polarity of one permanent magnet on the motor rotor is correctly assembled, the permanent magnet in the corresponding detection assembly is repelled, at the moment, the driving mechanism in the detection assembly moves to enable the light-emitting module in the detection assembly to emit light in a closed circuit mode, and if the polarity of one permanent magnet on the motor rotor is incorrectly assembled, the driving mechanism in the detection device does not move, and the light-emitting module in the detection device keeps an open circuit and non-light-emitting state.
2. The tool for detecting the assembling polarity of the permanent magnet of the motor according to claim 1, wherein the driving mechanism comprises a bracket, a limit pin, a sliding block, a contact catch, a sliding rail and a return spring, the sliding rail is fixed on the bracket, the sliding block is installed on the sliding rail, the sliding block can move linearly along the sliding rail under stress to be close to the positioning seat or be far away from the positioning seat, the limit pin is fixed on the sliding rail and positioned on the front side of the sliding block, the permanent magnet is installed on the front portion of the sliding block, the front end of the return spring is fixed on the sliding block, the rear end of the return spring is fixed on the bracket, and the contact catch is fixed on the rear portion of the sliding block; the light-emitting module comprises a power supply, a light-emitting body and a contact switch, the power supply is connected with the light-emitting body through the contact switch, when the contact switch is closed, the power supply is communicated with the light-emitting body, the light-emitting module is a passage at the moment, the light-emitting body emits light, when the contact switch is disconnected, the power supply is disconnected with the light-emitting body, the light-emitting module is disconnected at the moment, the light-emitting body does not emit light, the contact switch is arranged on the bracket and is positioned at the rear side of the contact baffle, in an initial state, the sliding block is contacted with the limiting pin, the reset spring is in a compressed state, and when the polarities of the corresponding permanent magnets in the permanent magnets and the electronic rotor are opposite, the permanent magnets are pushed to drive the sliding block to move backwards, the contact blocking sheet synchronously moves backwards to contact with the contact switch so as to close the contact switch.
Priority Applications (1)
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CN202020452092.8U CN212569098U (en) | 2020-04-01 | 2020-04-01 | Motor permanent magnet assembly polarity detection tool |
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CN202020452092.8U CN212569098U (en) | 2020-04-01 | 2020-04-01 | Motor permanent magnet assembly polarity detection tool |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113030806A (en) * | 2021-03-16 | 2021-06-25 | 北京华能新锐控制技术有限公司 | Tool instrument for detecting magnetic pole arrangement of permanent magnet array |
CN114325946A (en) * | 2021-12-28 | 2022-04-12 | 中电科思仪科技(安徽)有限公司 | Stable adjusting device of optic fibre core formation of image size |
CN116400275A (en) * | 2023-06-08 | 2023-07-07 | 山东理工大学 | Magnetic variable measuring device |
CN114325946B (en) * | 2021-12-28 | 2024-06-04 | 中电科思仪科技(安徽)有限公司 | Stable adjusting device for imaging size of optical fiber core |
-
2020
- 2020-04-01 CN CN202020452092.8U patent/CN212569098U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113030806A (en) * | 2021-03-16 | 2021-06-25 | 北京华能新锐控制技术有限公司 | Tool instrument for detecting magnetic pole arrangement of permanent magnet array |
CN114325946A (en) * | 2021-12-28 | 2022-04-12 | 中电科思仪科技(安徽)有限公司 | Stable adjusting device of optic fibre core formation of image size |
CN114325946B (en) * | 2021-12-28 | 2024-06-04 | 中电科思仪科技(安徽)有限公司 | Stable adjusting device for imaging size of optical fiber core |
CN116400275A (en) * | 2023-06-08 | 2023-07-07 | 山东理工大学 | Magnetic variable measuring device |
CN116400275B (en) * | 2023-06-08 | 2023-08-04 | 山东理工大学 | Magnetic variable measuring device |
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Address after: 315000 Room 102, building 1, No. 2, Kechuang North Road, Wangchun Industrial Park, Haishu District, Ningbo City, Zhejiang Province Patentee after: Ningbo Yunsheng Electric Drive Technology Co.,Ltd. Address before: 315135 No.79 ningqiu Road, Shiqiao village, Yunlong Town, Yinzhou District, Ningbo City, Zhejiang Province Patentee before: Ningbo Yunsheng Motor Technology Co.,Ltd. |
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