CN212558173U

CN212558173U - Automatic pile up neatly device after aluminum plate tailors

Info

Publication number: CN212558173U
Application number: CN202020760542.XU
Authority: CN
Inventors: 周英猛; 陈平; 陈卫宇
Original assignee: TECHRAD (ZHEJIANG) AUTOMOTIVE THERMAL SYSTEMS CORP
Current assignee: TECHRAD (ZHEJIANG) AUTOMOTIVE THERMAL SYSTEMS CORP
Priority date: 2020-05-09
Filing date: 2020-05-09
Publication date: 2021-02-19
Anticipated expiration: 2030-05-09

Abstract

The utility model relates to an automatic stacking device for aluminum plates after cutting, which has high efficiency of aluminum plate stacking, large aluminum plate stacking amount and good applicability, wherein a lifting platform is arranged at the side of a discharging port of an aluminum plate cutting machine, a moving platform is arranged on the upper end surface of the lifting platform and can horizontally move outwards relative to the aluminum plate cutting machine, a baffle is arranged at one side of the upper end surface of the moving platform, a mechanical pushing handle is arranged at the other side of the upper end surface of the moving platform, and a blocking piece is arranged at the front side of the moving platform; a guide sliding plate is obliquely arranged between the discharge port of the aluminum plate cutting machine and the moving platform; the first sensor is positioned above one side of the moving platform. The advantages are that: firstly, the device not only can improve the efficiency of stacking the aluminum plates, but also can improve the accuracy of sequentially stacking the aluminum plates to 100%; secondly, the applicability of the device is better; and thirdly, the device can stack a plurality of stacks of aluminum plates under the adjustment of the moving platform, and the stacking amount of the aluminum plates is larger.

Description

Automatic pile up neatly device after aluminum plate tailors

Technical Field

The utility model relates to an not only aluminum plate stack is efficient, and aluminum plate percentage is in proper order of sequence stack moreover, and aluminum plate stack volume is big simultaneously, and the good aluminum plate of suitability tailors back automatic pile up neatly device simultaneously belongs to the radiator field of making.

Background

At present, most of aluminum plates applied to radiator production have positive brazing requirements, namely, the aluminum plates applied to radiators have the front and back sides, in the existing aluminum plate processing production process, a whole aluminum plate is cut and processed by an aluminum plate cutting machine to obtain a plurality of aluminum plates with required sizes, the aluminum plates are usually directly stored in an aluminum plate storage basket after being processed, the aluminum plates are disordered, workers need to be specially arranged for arrangement and sequencing (the brazing surfaces are uniformly placed), and time and labor are wasted; in addition, the operation workers need to squat for a long time during sorting and sequencing, the efficiency is low, errors always occur in the direction of the aluminum plate due to manual sorting, the whole radiator is scrapped due to the fact that the direction of one aluminum plate is misplaced, and meanwhile the labor intensity of the operation workers is high.

SUMMERY OF THE UTILITY MODEL

The design purpose is as follows: for avoiding not enough among the background art, design one kind not only aluminum plate stack is efficient, and aluminum plate percentage is in proper order of order the stack moreover, and aluminum plate stack volume is big simultaneously, the good automatic pile up neatly device after aluminum plate of suitability tailors simultaneously.

The design scheme is as follows: the design purpose is realized.

1. A lifting platform is arranged on the side of a discharge port of the aluminum plate cutting machine, a moving platform is arranged on the upper end face of the lifting platform and can horizontally move outwards relative to the aluminum plate cutting machine, a baffle is arranged on one side of the upper end face of the moving platform, a mechanical push handle is arranged on the other side of the upper end face of the moving platform, and a blocking piece is arranged on the front side of the moving platform; a guide sliding plate is obliquely arranged between the discharge port of the aluminum plate cutting machine and the moving platform, and an aluminum plate output from the discharge port of the aluminum plate cutting machine can slide onto the moving platform along the inclined surface of the guide sliding plate; the design that the signal output part that first sensor is located the top of moving platform one side and first sensor passes through the signal input part of data line and PLC controller and is connected is one of the technical characteristics of the utility model. The purpose of this design is: the aluminum plate cutting machine outputs the cut aluminum plate from the discharge port, the output aluminum plate slides to the material receiving area of the moving platform along the guide sliding plate, the device can automatically detect whether the aluminum plate falls off or not through the first sensor in the blanking process of the aluminum plate, automatically drop the aluminum plate cut by the cutting machine (namely the aluminum plate cutting machine) into the material receiving platform according to the required surface, the mechanical pushing handle can automatically adjust the position of the dropped aluminum plates and stack the aluminum plates one by one under the control of the PLC controller, meanwhile, the background server can record the number of the aluminum plates through the detection information uploaded by the first sensor, automatic and sequential stacking is realized after the aluminum plates are discharged, so that the stacking efficiency of the aluminum plates is improved, the sequential stacking accuracy of the aluminum plates is improved to 100 percent, and the labor intensity of workers is greatly reduced (only the stacked aluminum plates need to be moved from the device by manual operation); in addition, the setting of moving platform, the user can receive the size in material district as required quick adjustment like this for the device can carry out automatic receipts material for not unidimensional aluminum plate, thereby has improved the suitability of device.

2. Moving platform includes electronic slip table, many support bars and bottom plate, the bottom plate has been placed to the upper end that many support bars and many support bars were installed to the up end of elevating platform, is equipped with the up end of the slider in electronic slip table and the electronic slip table in the clearance between arbitrary two adjacent support bars and the design of the lower terminal surface fixed connection of bottom plate, is the utility model discloses a two technical characteristics. The purpose of this design is: firstly, the arrangement of the electric sliding table can accurately adjust the moving distance of the bottom plate, so that the stacking effect of the device is improved; secondly, the bottom plate is placed on many support bars, and many support bars not only can provide better supporting role for the bottom plate like this, moreover because the area of contact between bottom plate and the many support bars is less relatively, can greatly reduced the frictional resistance between bottom plate and the many support bars when the bottom plate removes, the aluminum plate that drives the bottom plate that can be more laborsaving promptly and be located the bottom plate moves together.

3. Mechanical pushing hands include support frame, cylinder and push pedal, the upper end fixed mounting of support frame has the piston rod end fixed mounting of cylinder and cylinder to have the design of push pedal, is the utility model discloses a three technical characteristic. The purpose of this design is: the mechanical pushing hand comprises a supporting frame, a cylinder and a pushing plate, and the pushing plate at the front end of the cylinder is arranged, so that the mechanical pushing hand can quickly and stably push the aluminum plate to be flat and neat.

4. The design that the stop piece comprises a plurality of L-shaped stop pipes is the fourth technical characteristic of the utility model. The purpose of this design is: the blocking piece is composed of a plurality of L-shaped blocking pipes, and the L-shaped blocking pipes are installed on the corresponding supporting bars after being in inserting fit with the through holes on the corresponding supporting bars through the cross bars, so that the blocking walls formed by the plurality of L-shaped blocking pipes can play a good limiting and blocking role on falling aluminum plates; in addition, when the moving platform moves outwards after the stacking of the stack of aluminum plates is completed, the L-shaped blocking pipes which are in inserted connection and matching with the supporting bars (the L-shaped blocking pipes can move relative to the supporting bars) can also move outwards along with the moving platform.

5. The inclined angle of the inclined plane of the guide sliding plate is 55-65 degrees, which is the fifth technical characteristic of the utility model. The purpose of this design is: the inclined angle of the inclined plane of the guide sliding plate is 55-65 degrees, so that the aluminum plate output from the discharge port of the aluminum plate cutting machine can slide onto the moving platform (in the material receiving area) along the inclined plane of the guide sliding plate, and the brazing surfaces of all the falling aluminum plates face in a uniform direction; in addition, aluminum plate passes through the direction slide and carries to receiving in the material district from the cutting machine discharge gate, has realized not having energy consumption automatic conveying.

6. One side of elevating platform is equipped with the design that second sensor and second sensor are located the below of first sensor, is the utility model discloses a six technical characteristics. The purpose of this design is: one side of elevating platform is equipped with the second sensor and the second sensor is located the below of first sensor, and PLC controller control electric sliding table drives the bottom plate and moves outward when the second sensor detects moving platform.

7. The design that moving platform is located the below of direction slide and moving platform's rear portion is located the rack of aluminum plate cutting machine is the utility model discloses a seven of technical characteristic. The purpose of this design is: the utility model discloses a set up aluminium plate cutting machine, including aluminium plate cutting machine, mobile platform, PLC controller, baffle, the region that wallboard and mechanical pushing hands of aluminium plate cutting machine enclose is new receipts material district, promptly after one pile is received, the elevating platform can rise to initial height, then mobile platform can outwards remove this aluminium plate's width, continue to collect second pile of aluminium plate, when the pile of settlement is to the back, the PLC controller can control alarm device and report to the police, remind the workman to take away aluminium plate, thereby the once volume of receiving material of device has been improved greatly, and then the frequency of getting the material of aluminium plate cutting machine is shut down to reduce the aluminium plate cutting machine.

8. The signal output part that is equipped with third sensor and third sensor directly over moving platform passes through the design that the signal input part of data line and PLC controller is connected, is the technical characteristics of the utility model eight. The purpose of this design is: when the third sensor detects that the aluminum plate stacking height reaches the set height, the PLC controller controls the lifting platform to descend by a certain height, so that the stacking height of the same aluminum plate stack can be reasonably set according to the requirement of a user, and the problems that the aluminum plate falling is damaged and even deformed due to too large fall (the larger the fall is, the larger the impact force when the aluminum plate falls) between the bottom plate of the moving platform and the lower part of the guide sliding plate can be avoided.

The technical scheme is as follows: an automatic stacking device after an aluminum plate is cut comprises an aluminum plate cutting machine, a lifting table and a PLC (programmable logic controller), wherein the lifting table is arranged on the side of a discharge port of the aluminum plate cutting machine, a moving platform is arranged on the upper end face of the lifting table and can horizontally move outwards relative to the aluminum plate cutting machine, a baffle is arranged on one side of the upper end face of the moving platform, a mechanical push handle is arranged on the other side of the upper end face of the moving platform, and a blocking piece is arranged on the front side of the moving platform; a guide sliding plate is obliquely arranged between the discharge port of the aluminum plate cutting machine and the moving platform, and an aluminum plate output from the discharge port of the aluminum plate cutting machine can slide onto the moving platform along the inclined surface of the guide sliding plate; the first sensor is positioned above one side of the mobile platform, and the signal output end of the first sensor is connected with the signal input end of the PLC through a data line.

Compared with the prior art, the utility model has the advantages that firstly, the automatic stacking device after the aluminum plate is cut can not only improve the efficiency of aluminum plate stacking, but also improve the accuracy of aluminum plate stacking in sequence to 100 percent, and simultaneously greatly reduce the labor intensity of workers (only the stacked aluminum plates need to be removed from the device by manual operation); the automatic stacking device can quickly adjust the size of the material receiving area according to the use requirement after the aluminum plate is cut, so that the device can automatically receive aluminum plates with different sizes, and the applicability of the device is improved; thirdly, the automatic stacking device after the aluminum plate is cut can stack a plurality of stacks of aluminum plates under the adjustment of the moving platform, and the stacking amount of the aluminum plates is larger.

Drawings

Fig. 1 is a schematic perspective structure view of an automatic stacking device after an aluminum plate is cut.

Fig. 2 is a schematic perspective view of the assembled lifting platform, mobile platform and mechanical pushing hands.

Fig. 3 is a schematic front view of the assembled lifting platform, moving platform and mechanical pushing hands.

Fig. 4 is a schematic top view of the assembled lifting platform, moving platform and mechanical pushing hands.

Fig. 5 is a schematic perspective view of an L-shaped baffle tube.

Detailed Description

Example 1: reference is made to fig. 1-5. An automatic stacking device after aluminum plate cutting comprises an aluminum plate cutting machine 1, a lifting table 2 and a PLC (programmable logic controller), wherein the lifting table 1 is arranged on the side of a discharge port of the aluminum plate cutting machine 1, a moving platform 3 is arranged on the upper end face of the lifting table 2, the moving platform 3 can horizontally move towards the outer side relative to the aluminum plate cutting machine 1, a baffle 4 is arranged on one side of the upper end face of the moving platform 3, a mechanical push handle 5 is arranged on the other side of the upper end face of the moving platform 3, a blocking piece 6 is arranged on the front side of the moving platform 3, the baffle 4 can be fixedly welded on one side of the upper end face of a bottom plate 33 in the moving platform 3, the baffle 4 can also be arranged on one side of the upper end face of the bottom plate 33 in the moving platform 3 through a connecting piece and a bolt, the blocking piece 6, the baffle 4, an area surrounded by a wallboard of, the mechanical pushing hands 5 can push the dropped aluminum plates flat and neat; a guide sliding plate 7 is obliquely arranged between the discharge port of the aluminum plate cutting machine 1 and the moving platform 3, and an aluminum plate output from the discharge port of the aluminum plate cutting machine 1 can slide onto the moving platform 3 (in a material receiving area) along the inclined surface of the guide sliding plate 7; first sensor 8 is located the top of moving platform 3 one side and the signal output part of first sensor 8 passes through the data line and is connected with the signal input part of PLC controller, first sensor 8 passes through the support mounting on aluminum plate cutting machine 1, aluminum plate whereabouts in-process will pass through first sensor 8, and first sensor 8 will produce inductive signal and first sensor 8 can be real-timely gives the PLC controller with inductive signal transmission when aluminum plate whereabouts passes through first sensor 8, first sensor 8 can be photoelectric sensor, first sensor 8 can be infrared ray sensor.

The movable platform 3 comprises an electric sliding table 31, a plurality of supporting bars 32 and a bottom plate 33, the plurality of supporting bars 32 are mounted on the upper end surface of the lifting table 2, the bottom plate 33 is arranged at the upper ends of the plurality of supporting bars 32, the electric sliding table 31 is arranged in a gap between any two adjacent supporting bars 32, and the upper end surface of a sliding block in the electric sliding table 31 is fixedly connected with the lower end surface of the bottom plate 33; specifically, a plurality of support bars 32 are longitudinally and equidistantly fixedly installed on the upper end surface of the lifting platform 2, the upper end surfaces of the support bars 32 are flush, the electric sliding table 31 is longitudinally and fixedly installed on the upper end surface of the lifting platform 2, the electric sliding table 31 is located in a gap between two adjacent support bars 32 in the middle of the lifting platform, the height of the electric sliding table 31 is matched with the height of the support bars 32, the upper end surface of a sliding block in the electric sliding table 31 is fixedly connected with the lower end surface of a bottom plate 33, the bottom plate 33 is placed on the upper end surfaces of the support bars 32, and the fixed connection can be welding, bolt connection or other existing connection modes; when a servo motor in the electric sliding table 31 rotates, the sliding block moves along the sliding rail, and the moving sliding block drives the bottom plate 33 to move together; because sliding friction is formed between the bottom plate 33 and the support bar 32 when the bottom plate 33 moves, in order to further reduce the friction force when the bottom plate 33 moves, a row of die lifting devices can be respectively installed on the upper end face of the support bar 32, namely the die lifting devices are in contact with the lower end face of the bottom plate 33, so that rolling friction is formed between the bottom plate 33 and the die lifting devices when the bottom plate 33 moves (the bottom plate 33 and the aluminum plates stacked on the bottom plate are moved horizontally in a labor-saving manner), and the performance requirement of the electric sliding table 31 can be reduced.

The mechanical pushing hand 5 comprises a supporting frame 51, an air cylinder 52 and a push plate 53, wherein the upper end of the supporting frame 51 is fixedly provided with the air cylinder 52, the end of a piston rod of the air cylinder 52 is fixedly provided with the push plate 53, the outer end surface of the push plate 53 is a plane, the supporting frame 51 is fixed on the aluminum plate cutting machine 1, the upper end of an installation rod in the supporting frame 51 is transversely provided with a plurality of air cylinder fixing installation positions at equal intervals, and a user can fix the air cylinder 52 on a specific air cylinder fixing installation position according to actual needs; when the aluminum plate falls to the material receiving area, the PLC controller pushes out the piston rod of the control cylinder 52, and the aluminum plate is pushed to be flat by the push plate 53 due to the fact that the other three sides of the material receiving area are provided with the limiting parts, so that the aluminum plate is pushed forwards to enable the front end face of the aluminum plate to be in surface contact with the end face of the baffle plate 4. The blocking member 6 may be fixedly installed on the front side of the upper end surface of the bottom plate 33; or stop piece 6 and keep off pipe 61 by a plurality of L shapes and constitute, the outer terminal surface of support bar 32 is opened the aperture that has through-hole and the aperture that L shape kept off the horizontal pole in the pipe 61 and is matchd, L shape keeps off pipe 61 and installs on corresponding support bar 32 through the horizontal pole with correspond the through-hole grafting cooperation back on the support bar 32, the support bar 32 is made by square pipe, perhaps the support bar 32 is made by the pipe. The inclined angle of the inclined plane of the guide sliding plate 7 is 55-65 degrees; preferably, the inclined plane of the guide sliding plate 7 is inclined at an angle of 60 °.

A second sensor 9 is arranged on one side of the lifting platform 2, the second sensor 9 is positioned below the first sensor 8, and a signal output end of the second sensor 9 is connected with a signal input end of the PLC through a data line; when the mobile platform 3 moves downwards to pass through the second sensor 9, the second sensor 9 generates a sensing signal and the second sensor 9 can transmit the sensing signal to the PLC controller in real time. The second sensor 9 may be a photoelectric sensor, and the second sensor 9 may be an infrared sensor.

The moving platform 3 is located below the guide sliding plate 7, and the rear part of the moving platform 3 is located in the cabinet of the aluminum plate cutting machine 1, that is, a part of the bottom plate 33 in the moving platform 3 is hidden in the cabinet of the aluminum plate cutting machine 1. A third sensor 10 is arranged right above the mobile platform 3, and a signal output end of the third sensor 10 is connected with a signal input end of the PLC through a data line; third sensor 10 is distance measuring sensor, and this third sensor 10 passes through the support setting directly over moving platform 3, and the position of third sensor 10 remains unchanged throughout when moving platform 3 reciprocates, and distance measuring sensor can real-time detection current aluminum plate stack's height (the distance that distance measuring sensor measures with the aluminum plate of the top is less, then the height of aluminum plate stack is higher and higher) and give the PLC controller with the information that detects in real time, and the PLC controller will control elevating platform 2 decline (descending height and aluminum plate stack set for highly matching) when detecting that aluminum plate stack height reaches to set for the height, the position of first sensor 8 is higher than the height of setting for of aluminum plate stack. The elevating platform 2 is a scissor lift, a signal input end of an electric push rod 21 in the scissor lift is connected with a signal output end of a PLC (programmable logic controller) through a data line, and a signal input end of an electric sliding table 31 in the mobile platform 3 is connected with a signal output end of the PLC through a data line.

A method for using an automatic stacking device after an aluminum plate is cut comprises the following steps that firstly, an aluminum plate cutting machine 1 outputs the cut aluminum plate from a discharge hole, and the output aluminum plate slides to a material receiving area of a moving platform 3 along a guide sliding plate 7; secondly, when the aluminum plate falls to a material receiving area of the moving platform 3, the first sensor 8 uploads detection information to the PLC in real time, the PLC receives the detection information and then pushes out a piston rod of the air cylinder 52 in the mechanical pushing handle 5, the piston rod piece pushing plate 53 pushes the aluminum plate in the material receiving area flat, then the PLC controls the mechanical pushing handle 5 to return to the original position, when the next aluminum plate falls to the material receiving area of the moving platform 3, the first sensor 8 uploads the detection information to the PLC in real time, the PLC receives the detection information and then pushes out the piston rod of the air cylinder 52 in the mechanical pushing handle 5, the piston rod piece pushing plate 53 pushes the aluminum plate in the material receiving area flat and neat, and then the PLC controls the mechanical pushing handle 5 to return to the original position; step three, when the third sensor 10 detects that the stacking height of the aluminum plate reaches a set height, the PLC controller controls the lifting platform 2 to descend by a certain height; and step four, repeating the step two and the step three until the second sensor 9 detects the moving platform 3, or repeating the step two and the step three until the moving platform 3 reaches the set height value. Step five, when the second sensor 9 detects that the moving platform 3 or the moving platform 3 reaches a set height value, the PLC controller controls the electric sliding table 31 to drive the bottom plate 33 to move outwards, the distance of the outward movement is matched with the width of the aluminum plate, a new material receiving area is formed (the area formed by the previous stack of aluminum plates, the baffle 4, the wall plate of the aluminum plate cutting machine 1 and the mechanical pushing hand 5 is a new material receiving area), meanwhile, the PLC controller controls the lifting table 2 to ascend to an initial position, and then the step, the step three and the step four are repeated; after receiving when a pile promptly, elevating platform 2 can rise to initial height, then moving platform 3 can outwards remove this aluminum plate's width, continues to collect second pile aluminum plate, and when the pile of setting for counted to the back, the PLC controller can control alarm device and report to the police, reminds the workman to take away aluminum plate, and PLC controller control elevating platform 2 descends to suitable position simultaneously, and the operating personnel of being convenient for takes out the good aluminum plate of stack.

Before material receiving, the size of the aluminum plate can be cut according to needs, and the size of the material receiving area is adjusted to adapt to the fact that the cut material can enter the material receiving area.

It is to be understood that: although above-mentioned embodiment is right the utility model discloses a design has done more detailed word description, but these word descriptions, are only right the utility model relates to a simple word description of idea, rather than right the utility model relates to a restriction of idea, any do not surpass the utility model relates to a combination, increase or the modification of idea all fall into the utility model discloses a within the protection scope.

Claims

1. The utility model provides an automatic pile up neatly device after aluminum plate tailors, includes aluminum plate cutting machine (1), elevating platform (2) and PLC controller, characterized by: a lifting platform (2) is arranged on the side of a discharging opening of the aluminum plate cutting machine (1), a moving platform (3) is arranged on the upper end face of the lifting platform (2) and can horizontally move outwards relative to the aluminum plate cutting machine (1), a baffle (4) is arranged on one side of the upper end face of the moving platform (3), a mechanical pushing handle (5) is arranged on the other side of the upper end face of the moving platform (3), and a blocking piece (6) is arranged on the front side of the moving platform (3); a guide sliding plate (7) is obliquely arranged between the discharge port of the aluminum plate cutting machine (1) and the moving platform (3), and an aluminum plate output from the discharge port of the aluminum plate cutting machine (1) can slide onto the moving platform (3) along the inclined surface of the guide sliding plate (7); the first sensor (8) is positioned above one side of the mobile platform (3) and the signal output end of the first sensor (8) is connected with the signal input end of the PLC controller through a data line.

2. The automatic stacking device for the cut aluminum plates as claimed in claim 1, wherein the automatic stacking device comprises: moving platform (3) include electronic slip table (31), many support bars (32) and bottom plate (33), bottom plate (33) have been placed to the upper end of elevating platform (2) upper end installation many support bars (32) and many support bars (32), are equipped with the up end of the slider in electronic slip table (31) and the lower terminal surface fixed connection of bottom plate (33) in the clearance between arbitrary two adjacent support bars (32).

3. The automatic stacking device for the cut aluminum plates as claimed in claim 1, wherein the automatic stacking device comprises: the mechanical pushing hand (5) comprises a supporting frame (51), an air cylinder (52) and a pushing plate (53), wherein the upper end of the supporting frame (51) is fixedly provided with the air cylinder (52) and the end of a piston rod of the air cylinder (52) is fixedly provided with the pushing plate (53).

4. The automatic stacking device for the cut aluminum plates as claimed in claim 1, wherein the automatic stacking device comprises: the blocking member (6) is formed of a plurality of L-shaped blocking tubes (61).

5. The automatic stacking device for the cut aluminum plates as claimed in claim 1, wherein the automatic stacking device comprises: the inclined angle of the inclined plane of the guide sliding plate (7) is 55-65 degrees.

6. The automatic stacking device for the cut aluminum plates as claimed in claim 1, wherein the automatic stacking device comprises: one side of elevating platform (2) is equipped with second sensor (9) and second sensor (9) are located the below of first sensor (8), the signal output part of second sensor (9) passes through the data line and is connected with the signal input part of PLC controller.

7. The automatic stacking device for the cut aluminum plates as claimed in claim 1, wherein the automatic stacking device comprises: the moving platform (3) is located below the guide sliding plate (7) and the rear portion of the moving platform (3) is located in a cabinet of the aluminum plate cutting machine (1).

8. The automatic stacking device for the cut aluminum plates as claimed in claim 1, wherein the automatic stacking device comprises: a third sensor (10) is arranged right above the mobile platform (3), and the signal output end of the third sensor (10) is connected with the signal input end of the PLC through a data line.