CN212555051U - Automatic assembling machine for protecting sleeve of electronic ignition head - Google Patents
Automatic assembling machine for protecting sleeve of electronic ignition head Download PDFInfo
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- CN212555051U CN212555051U CN202021356918.7U CN202021356918U CN212555051U CN 212555051 U CN212555051 U CN 212555051U CN 202021356918 U CN202021356918 U CN 202021356918U CN 212555051 U CN212555051 U CN 212555051U
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Abstract
The utility model provides an automatic assembly machine for an electronic ignition head protective cover, which comprises a frame and a fixed support arranged on one side of the frame, wherein the frame is fixedly provided with an automatic indexing mechanism, a plurality of chip fixing mechanisms which are fixedly and evenly arranged on the automatic indexing mechanism, a chip pressing mechanism which is matched with the chip fixing mechanisms for use, a conveying platform, a silica gel sleeve clamping and conveying mechanism, a silica gel sleeve cutting mechanism and a control cabinet which are arranged on the conveying platform, and a controller is arranged in the control cabinet; a silica gel sleeve is fixedly arranged on the fixed support, and a chip is fixed on the chip fixing mechanism; the silica gel sleeve on the silica gel sleeve is in contact with the ignition head on the chip through the silica gel sleeve clamping and conveying mechanism, and the ignition head and the silica gel sleeve are at the same height. The utility model discloses an automatic bushing assembly machine for electric detonator chip, this assembly machine can overlap the silica gel cover automatic cover and establish on the ignition head of chip to realize automatic sleeve pipe work, save the manual work, improve production efficiency and reduce intensity of labour.
Description
Technical Field
The utility model belongs to the technical field of the civil explosive article, especially, relate to an automatic assembly machine for electronic ignition head lag.
Background
Along with the continuous improvement of intellectualization and automation degree and the increasing importance of safety in the national industry, the man-machine isolation is realized by replacing manual work with equipment, and the realization of automation and efficiency improvement become the theme of civil explosion production. When a plurality of manufacturers produce electronic ignition heads, protective sleeves are manually sleeved on the ignition heads of the chips one by one, and then the chips are cut off by using scissors; the manual operation has the following drawbacks: firstly, the method has potential safety hazards and is unsafe; secondly, the labor intensity is high, the assembly efficiency is low, and the requirement of industrial large-scale production is difficult to meet. Accordingly, there is a need in the art for an apparatus that can achieve automated assembly of protective sleeves.
SUMMERY OF THE UTILITY MODEL
The to-be-solved problem of the utility model is to provide an automatic assembly machine for electronic ignition head lag, this assembly machine can overlap the automatic cover of silica gel cover on the electronic ignition head to realize automatic sleeve pipe work, save the manual work, improve production efficiency and reduce intensity of labour.
In order to solve the technical problem, the utility model discloses a technical scheme is: an automatic assembly machine for an electronic ignition head protective sleeve comprises a rack and a fixed support arranged on one side of the rack, wherein an automatic indexing mechanism, a plurality of chip fixing mechanisms fixedly and uniformly arranged on the automatic indexing mechanism, a chip pressing mechanism matched with the chip fixing mechanisms, a conveying platform, a silica gel sleeve clamping and conveying mechanism, a silica gel sleeve cutting mechanism and a control cabinet are fixedly arranged on the rack, and a controller is arranged in the control cabinet;
a silica gel sleeve is fixedly arranged on the fixed support, and a chip is fixed on the chip fixing mechanism; and the silica gel sleeve on the silica gel sleeve is in contact with the ignition head on the chip through the silica gel sleeve clamping and conveying mechanism, and the ignition head and the silica gel sleeve are at the same height.
In the technical scheme, the chip fixing mechanism is used for fixing the chip, the chip pressing mechanism is used for assembling and pressing the chip fixing mechanism so as to fix the chip and drive the chip to horizontally move, so that the ignition head of the chip is conveniently contacted with the silica gel sleeve conveyed by the conveying platform, and the sleeve work is completed; the silica gel sleeve cutting mechanism is used for cutting the assembled silica gel sleeve, so that the automatic indexing mechanism can transfer the assembled chip conveniently.
Further, the silica gel sleeve clamping and conveying mechanism comprises a silica gel sleeve clamping mechanism, a silica gel sleeve moving mechanism, a first silica gel sleeve guide block, a second silica gel sleeve guide block and a silica gel sleeve guide device; and the silica gel sleeve on the silica gel sleeve sequentially passes through the first silica gel sleeve guide block, the silica gel sleeve clamping mechanism and the silica gel sleeve moving mechanism through the silica gel sleeve guide device and is fixed in the second silica gel sleeve guide block.
In the technical scheme, the silica gel sleeve guiding device has a guiding function on the silica gel sleeve, so that the silica gel sleeves in all directions are arranged and conveyed, and the conveying line of the silica gel sleeves is regulated; the first silica gel sleeve guide block and the second silica gel sleeve guide block are used for correcting the conveying position of the silica gel sleeve; the silica gel sleeve clamping mechanism is used for fastening the silica gel sleeve, so that the silica gel sleeve is prevented from moving when sleeving; the silica gel sleeve moving mechanism can drive the silica gel sleeve to move, so that the ordered conveying of the silica gel sleeve is realized; the sleeve work of the chip ignition head is realized by matching the chip pressing mechanism and the chip fixing mechanism.
Furthermore, the automatic indexing mechanism comprises an indexing disc, a rotary sleeve, a servo motor, a driving wheel, a driven wheel and a transmission belt; the indexing disc is fixedly arranged above the rotating sleeve, a driven wheel is fixedly arranged at the bottom of the rotating sleeve, the driven wheel is connected with a driving wheel through a transmission belt, the driving wheel is fixedly connected with an output shaft of the servo motor, and the servo motor is fixedly connected with the rack; the servo motor is electrically connected with the controller.
Further, the chip fixing mechanism comprises a chip lower pressing plate, a guide rod, a fixing rod and a buffer spring, the guide rod and the buffer spring are fixedly installed on the dividing plate, the chip lower pressing plate is connected to the guide rod in a sliding mode, the chip lower pressing plate is fixedly connected with the guide rod through the buffer spring, a chip fixing groove is formed in the chip lower pressing plate, and the chip is fixedly arranged in the chip fixing groove; the chip pressing mechanism comprises a supporting plate, a pressing translation cylinder, a pressing vertical movement cylinder and an upper pressing plate, wherein the supporting plate is arranged on the upper side of the automatic indexing mechanism and fixedly connected with the rack through a supporting shaft penetrating through the rotating sleeve; the pressing translation cylinder is fixedly arranged on the supporting plate, the end part of a piston rod of the pressing translation cylinder is fixedly connected with the pressing vertical moving cylinder, an upper pressing plate is fixedly arranged at the end part of the piston rod of the pressing vertical moving cylinder, and the upper pressing plate is arranged opposite to a chip lower pressing plate adjacent to the conveying platform; and the press-fit translation cylinder and the press-fit vertical movement cylinder are both electrically connected with the controller.
Furthermore, 4 chip fixing mechanisms are arranged, the dividing plate is in a regular octagon shape, and the 4 chip fixing mechanisms are uniformly arranged on the dividing plate.
Further, the second silica gel sleeve guide block, the silica gel sleeve moving mechanism, the silica gel sleeve clamping mechanism, the first silica gel sleeve guide block and the silica gel sleeve guide device are sequentially arranged on the conveying platform, the second silica gel sleeve guide block and the silica gel sleeve guide device are respectively arranged at two ends of the conveying platform, and the second silica gel sleeve guide block is arranged close to the automatic indexing mechanism.
Furthermore, through holes for the silica gel sleeves to penetrate through are formed in the first silica gel sleeve guide block and the second silica gel sleeve guide block; the silica gel sleeve clamping mechanism comprises a fixed plate, a downlink air cylinder, an upper clamping plate and a lower clamping plate, wherein the downlink air cylinder is connected with the conveying platform through the fixed plate, the end part of a piston rod of the downlink air cylinder is fixedly connected with the upper clamping plate, the lower clamping plate is fixedly arranged on the conveying platform, ten through grooves for the silica gel sleeve to pass through are arranged on the lower clamping plate in parallel, and the upper clamping plate and the lower clamping plate are arranged oppositely; the descending cylinder is electrically connected with the controller.
Further, the silica gel sleeve moving mechanism comprises an upper fixing plate, a lower fixing plate, a fixing cylinder, a horizontal moving cylinder and a connecting plate; the conveying platform is provided with a moving through hole for the movement of the silica gel sleeve moving mechanism, the upper fixing plate penetrates through the moving through hole and is fixedly connected with the horizontal moving cylinder through a connecting plate, and the horizontal moving cylinder is fixedly arranged on the bottom wall of the conveying platform; the fixed cylinder is fixedly arranged on the connecting plate, the end part of a piston rod of the fixed cylinder is fixedly connected with a lower fixed plate, and the lower fixed plate is arranged opposite to the upper fixed plate; the fixed cylinder and the horizontal moving cylinder are both electrically connected with the controller.
Furthermore, the silica gel sleeve cutting mechanism comprises a fixed support plate arranged on the conveying platform, a moving air cylinder arranged on the fixed support plate, a cutting tool holder fixedly connected with a piston rod of the moving air cylinder and a cutting tool arranged on the cutting tool holder, wherein the bottom wall of the cutting tool holder is contacted with the second silica gel sleeve guide block, and the cutting tool holder is connected with the second silica gel sleeve guide block in a sliding manner; the movable air cylinder is electrically connected with the controller.
Further, silica gel cover guider includes first guide roll and second guide roll, first guide roll is installed on conveying platform, the second guide roll is installed on conveying platform's lateral wall, the silica gel cover passes in the space that is formed by first guide roll and conveying platform.
Furthermore, the rack is also provided with a positioning device for fixing the automatic indexing mechanism and an automatic collecting device for taking out the chip;
the positioning device comprises 4 positioning cylinders, first positioning blocks and second positioning blocks, the first positioning blocks are respectively and uniformly arranged on the dividing plate, each first positioning block is positioned between two adjacent chip fixing mechanisms, the positioning cylinders are fixedly arranged on the rack, the end parts of piston rods of the positioning cylinders are fixedly connected with the second positioning blocks, the first positioning blocks and the second positioning blocks are oppositely arranged, and the first positioning blocks and the second positioning blocks are fixedly inserted;
the automatic collecting device comprises an ejection cylinder and an ejection rod, the ejection cylinder is fixedly mounted on the rack, and the end part of a piston rod of the ejection cylinder is fixedly connected with the ejection rod; an ejection through hole is formed in the bottom wall of the chip fixing groove, and the ejection rod is located right below the ejection through hole; the ejection cylinder and the positioning cylinder are electrically connected with the controller.
The utility model has the advantages and positive effects that:
1. the automatic sleeve assembling machine of the utility model has the advantages that the automatic indexing mechanism can drive the chip fixing mechanism to carry out rotary distribution, so that a new chip on the chip fixing mechanism is assembled with the silica gel sleeve conveyed by the silica gel sleeve clamping and conveying mechanism, and the silica gel sleeve cutting mechanism cuts the assembled silica gel sleeve, thereby realizing automatic sleeve; the assembly machine can automatically sleeve a plurality of ignition heads on a chip simultaneously, saves labor, reduces labor intensity and improves production efficiency.
2. The automatic indexing mechanism is fixed by the positioning device, so that the chip pressing mechanism can drive a chip on the chip fixing mechanism to be in contact with the silica gel sleeve, and the ignition head can be sleeved conveniently; the automatic collecting device can eject the assembled chip out of the chip fixing mechanism so as to store the chip.
Drawings
Fig. 1 is a front view of an automatic assembling machine for protecting covers of electronic ignition heads according to the present invention;
FIG. 2 is an enlarged view of the structure A of FIG. 1;
FIG. 3 is a cross-sectional view B-B of FIG. 1;
fig. 4 is a top view of the automatic assembling machine for the protecting jacket of the electronic ignition head of the present invention;
FIG. 5 is a cross-sectional view C-C of FIG. 4;
FIG. 6 is an enlarged view of the structure D of FIG. 5;
fig. 7 is a control block diagram of an automatic assembling machine for protecting a head of an electronic ignition of the present invention;
in the figure:
1-a frame; 2-fixing the bracket;
3-automatic indexing mechanism, 301-indexing disc, 302-rotating sleeve, 303-servo motor, 304-driving wheel, 305-driven wheel and 306-driving belt;
4-chip fixing mechanism, 401-chip lower pressing plate, 4011-ejecting through hole, 402-guide rod, 403-fixing rod and 404-buffer spring;
5-a chip pressing mechanism, 501-a support plate, 502-a pressing translation cylinder, 503-a pressing vertical movement cylinder, 504-an upper pressing plate and 505-a support shaft;
6-conveying platform, 601-moving through hole;
7-a silica gel sleeve cutting mechanism, 701-a fixed supporting plate, 702-a cutting knife holder and 703-a moving cylinder; 704-a cutting knife;
8-a control cabinet;
9-a silica gel sleeve; 10-silica gel sleeve;
a-a silica gel sleeve clamping and conveying mechanism,
11-a silica gel sleeve clamping mechanism, 1101-a fixing plate, 1102-a downward air cylinder, 1103-an upper clamping plate and 1104-a lower clamping plate;
12-a silica gel sleeve moving mechanism, 1201-an upper fixing plate, 1202-a lower fixing plate, 1203-a fixing cylinder, 1204-a horizontal moving cylinder and 1205-a connecting plate;
13-a first silica gel sleeve guide block; 14-a second silica gel sleeve guide block;
15-silica gel sleeve guiding device, 1501-first guide roller, 1502-second guide roller;
16-a positioning device, 1601-a positioning cylinder, 1602-a first positioning block, 1603-a second positioning block;
17-automatic take-up device, 1701-ejection cylinder, 1702-ejection rod.
Detailed Description
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.
Example (b):
referring also to fig. 1 to 7: an automatic assembling machine for an electronic ignition head protective sleeve comprises a frame 1 and a fixed support 2 arranged on one side of the frame 1, wherein an automatic indexing mechanism 3, a plurality of chip fixing mechanisms 4 fixedly and uniformly arranged on the automatic indexing mechanism 3, a chip pressing mechanism 5 matched with the chip fixing mechanisms 4 for use, a conveying platform 6, a silica gel sleeve clamping and conveying mechanism a arranged on the conveying platform 6, a silica gel sleeve cutting mechanism 7 and a control cabinet 8 are fixedly arranged on the frame 1, and a controller is arranged in the control cabinet 8; a silica gel sleeve 9 is fixedly arranged on the fixed support 2, and a chip is fixed on the chip fixing mechanism 4; the silica gel sleeve 10 on the silica gel sleeve 9 contacts with the ignition head on the chip through the silica gel sleeve clamping and conveying mechanism a, and the ignition head and the silica gel sleeve 10 are at the same height. The chip fixing mechanism 4 is used for fixing a chip, and the chip pressing mechanism 5 is used for assembling and pressing the chip with the chip fixing mechanism 4 so as to fix the chip and drive the chip to horizontally move, so that an ignition head of the chip is conveniently contacted with a silica gel sleeve 10 conveyed by the conveying platform 6, and the sleeve work is completed; the silica gel sleeve cutting mechanism 7 is used for cutting the assembled silica gel sleeve 10, so that the automatic indexing mechanism 3 can transfer the assembled chip conveniently.
In this embodiment, the silica gel sleeve clamping and conveying mechanism a includes a silica gel sleeve clamping mechanism 11, a silica gel sleeve moving mechanism 12, a first silica gel sleeve guide block 13, a second silica gel sleeve guide block 14 and a silica gel sleeve guide device 15; the silica gel sleeve 10 on the silica gel sleeve 9 sequentially passes through the first silica gel sleeve guide block 13, the silica gel sleeve clamping mechanism 11 and the silica gel sleeve moving mechanism 12 through the silica gel sleeve guide device 15 and is fixed in the second silica gel sleeve guide block 14. The silica gel sleeve guiding device 15 has a guiding function on the silica gel sleeves 10, so that the silica gel sleeves 10 in all directions are arranged and conveyed, and conveying lines of the silica gel sleeves are regulated; the first silica gel sleeve guide block 13 and the second silica gel sleeve guide block 14 are used for correcting the conveying position of the silica gel sleeve 10; the silica gel sleeve clamping mechanism 11 is used for fastening the silica gel sleeve 10, so that the silica gel sleeve 10 is prevented from moving during sleeving; the silica gel sleeve moving mechanism 12 can drive the silica gel sleeve 10 to move, so that the silica gel sleeve 10 is conveyed orderly.
As shown in fig. 6: in the present embodiment, the automatic indexing mechanism 3 includes an index plate 301, a rotary sleeve 302, a servo motor 303, a driving wheel 304, a driven wheel 305, and a transmission belt 306; the index plate 301 is fixedly arranged above the rotating sleeve 302, the bottom of the rotating sleeve 302 is fixedly provided with a driven wheel 305, the driven wheel 305 is connected with a driving wheel 304 through a transmission belt 306, the driving wheel 304 is fixedly connected with an output shaft of a servo motor 303, and the servo motor 303 is fixedly connected with the frame 1; the servo motor 303 is electrically connected to the controller. The index plate 301 is used for fixedly mounting the chip fixing mechanism 4, and distributing unassembled chips through rotation; the servo motor 303 provides power for the rotation of the index plate 301, when the index plate is in operation, the servo motor 303 operates, an output shaft of the servo motor 303 drives the driving wheel 304 to rotate, and the driving shaft 304 drives the driven wheel 305 and the rotating sleeve 302 to rotate through the transmission belt 306, so that the index plate 301 is driven to rotate.
In order to realize the rotation control of the index plate 301, a sensor can be arranged for positioning, so as to judge the rotation angle of the index plate 301; or a mechanical structure is adopted for positioning to determine the rotating angle of the dividing plate 301; in this embodiment, a mechanical structure is adopted to determine the rotation angle of the index plate 301, specifically, the driving wheel 304 and the driven wheel 305 are both external gears, the transmission belt 306 is a gear belt, and the driving wheel 304 and the driven wheel 305 have the same outer diameter and the same number of teeth; at this time, the output shaft of the servo motor 303 rotates one time, and the index plate 301 rotates one time correspondingly, so that the rotation angle of the index plate 301 can be controlled by setting the rotation number of the servo motor 303 through the controller.
Referring to fig. 2 and 3: in this embodiment, the chip fixing mechanism 4 includes a chip lower pressing plate 401, a guide rod 402, a fixing rod 403 and a buffer spring 404, the guide rod 402 and the buffer spring 404 are fixedly mounted on the index plate 301, the chip lower pressing plate 401 is slidably connected to the guide rod 402, the chip lower pressing plate 401 is fixedly connected to the guide rod 402 through the buffer spring 404, a chip fixing groove is formed in the chip lower pressing plate 401, and the chip is fixedly disposed in the chip fixing groove; wherein, chip fixed establishment 4 is used for placing the chip and fixes the chip to and cooperate chip pressing mechanism 5 to realize the removal to the chip.
The chip pressing mechanism 5 comprises a supporting plate 501, a pressing translation cylinder 502, a pressing vertical movement cylinder 503 and an upper pressing plate 504, wherein the supporting plate 501 is arranged on the upper side of the automatic indexing mechanism 3 and fixedly connected with the rack 1 through a supporting shaft 505 penetrating through the rotating sleeve 302; the pressing translation cylinder 502 is fixedly arranged on the supporting plate 501, the end part of a piston rod of the pressing translation cylinder 502 is fixedly connected with the pressing vertical moving cylinder 503, the end part of a piston rod of the pressing vertical moving cylinder 503 is fixedly provided with an upper pressing plate 504, and the upper pressing plate 504 is arranged opposite to the chip lower pressing plate 401 adjacent to the conveying platform 6; the stitching translation cylinder 502 and the stitching vertical movement cylinder 503 are both electrically connected with the controller. When in use, the pressing vertical moving cylinder 503 operates to drive the upper pressing plate 504 to move downwards, so that the upper press plate 504 and the lower press plate 401 are butted to fix the chip, and then the press translation cylinder 502 is operated, thereby driving the pressing vertical moving cylinder 503, the upper pressing plate 504 and the lower pressing plate 401 to move towards the second silica gel sleeve guide block 14, at this time, the lower pressing plate 401 slides along the guide rods 402 until the lower pressing plate 401 abuts against the conveying platform 6, and at this time, the ignition head of the chip is contacted with the silica gel sleeve 10 fixed in the second silica gel guide block 14, and the silica gel sleeve 10 is sleeved outside the ignition head, namely, assembly is carried out, then the silica gel sleeve 10 sleeved on the ignition head by the silica gel sleeve cutting mechanism 7 is cut, after the cutting is finished, the pressing translation cylinder 502 runs reversely, returning the lower pressing plate 401 to the original position, wherein the chip in the lower pressing plate 401 is the assembled chip; at this time, the pressing vertical movement cylinder 503 reversely operates to drive the upper pressing plate 504 to separate from the lower pressing plate 401, and at this time, the automatic indexing mechanism 3 operates, the index plate 301 rotates to transfer the assembled chip, and transfer another unassembled chip to the position right below the upper pressing plate 504, so as to perform the next assembly.
In this embodiment, there are 4 chip fixing mechanisms 4, the index plate 301 is a regular octagon, and the 4 chip fixing mechanisms 4 are uniformly arranged on the index plate 301. In this embodiment, the index plate 301 is configured as a regular octagon, so that the edge of the index plate 301 is linear, which is convenient for the chip fixing mechanism 4 on the index plate 301 to be butted with the conveying platform 6; thereby being beneficial to the assembly of the chip and the silica gel sleeve 10.
In this embodiment, the second silica gel sleeve guide block 14, the silica gel sleeve moving mechanism 12, the silica gel sleeve clamping mechanism 11, the first silica gel sleeve guide block 13 and the silica gel sleeve guide device 15 are sequentially arranged on the conveying platform 6, the second silica gel sleeve guide block 14 and the silica gel sleeve guide device 15 are respectively arranged at two ends of the conveying platform 6, and the second silica gel sleeve guide block 14 is arranged adjacent to the automatic indexing mechanism 3; wherein, through holes for the silica gel sleeve 10 to pass through are arranged in the first silica gel sleeve guide block 13 and the second silica gel sleeve guide block 14. When the silica gel sleeve clamping device is used, the silica gel sleeves 10 are arranged in a parallel row under the guiding action of the silica gel sleeve guiding device 15, then pass through the through holes of the first silica gel guiding block 13, sequentially pass through the silica gel sleeve clamping mechanism 11 and the silica gel sleeve moving mechanism 12, and then under the clamping and fixing action of the silica gel sleeve clamping mechanism 11 and the silica gel sleeve moving mechanism 12, the silica gel sleeves 10 penetrate through the through holes of the second silica gel sleeve guiding block 14 and are fixed at the outer sides of the second silica gel sleeve guiding block 14 at the end parts.
The silica gel sleeve clamping mechanism 11 comprises a fixing plate 1101, a descending cylinder 1102, an upper clamping plate 1103 and a lower clamping plate 1104, wherein the descending cylinder 1102 is connected with the conveying platform 6 through the fixing plate 1101, the end part of a piston rod of the descending cylinder 1102 is fixedly connected with the upper clamping plate 1103, the lower clamping plate 1104 is fixedly installed on the conveying platform 6, and ten through grooves for the silica gel sleeve 10 to pass through are arranged on the lower clamping plate 1104 in parallel; the upper and lower clamping plates 1103 and 1104 are oppositely disposed; the down cylinder 1102 is electrically connected to the controller. When the silica gel sleeve 10 is used, the upper clamping plate 1103 of the silica gel sleeve 10 penetrates through the through groove and is tightly fixed with the lower clamping plate 1104 under the action of the descending cylinder 1102, so that the silica gel sleeve 10 is fixed, and the silica gel sleeve 10 can be effectively prevented from moving.
Referring to fig. 2 and 6: in the present embodiment, the silicone rubber sleeve moving mechanism 12 includes an upper fixing plate 1201, a lower fixing plate 1202, a fixing cylinder 1203, a horizontal moving cylinder 1204, and a connecting plate 1205; a moving through hole 601 for moving the silica gel sleeve moving mechanism 12 is formed in the conveying platform 6, the upper fixing plate 1201 penetrates through the moving through hole 601 and is fixedly connected with a horizontal moving cylinder 1204 through a connecting plate 1205, and the horizontal moving cylinder 1204 is fixedly installed on the bottom wall of the conveying platform 6; the fixed cylinder 1203 is fixedly arranged on the connecting plate 1205, the end part of a piston rod of the fixed cylinder 1203 is fixedly connected with a lower fixed plate 1202, and the lower fixed plate 1202 is arranged opposite to the upper fixed plate 1201; the fixed cylinder 1203 and the horizontal moving cylinder 1204 are both electrically connected with the controller. Set up horizontal migration cylinder 1204 and can drive fixed cylinder 1203 and upper fixed plate 1201 and remove, when fixed cylinder 1203 extension makes upper fixed plate 1201 and lower fixed plate 1202 fix silica gel cover 10, its horizontal migration cylinder 1204 drives fixed cylinder 1203 and upper fixed plate 1201 when removing, can drive silica gel cover 10 and remove to realize the transport of silica gel cover 10, so that continuously assemble the ignition head to the chip.
Referring to fig. 3: in this embodiment, the silicone sleeve cutting mechanism 7 includes a fixed support plate 701 installed on the conveying platform 6, a moving cylinder 703 installed on the fixed support plate 701, a cutter seat 702 fixedly connected to a piston rod of the moving cylinder 703, and a cutter 704 disposed on the cutter seat 702, a bottom wall of the cutter seat 702 contacts with the second silicone sleeve guide block 14, and the cutter seat 702 is slidably connected to the second silicone sleeve guide block 14; the moving cylinder 703 is electrically connected to the controller. The fixed support plate 701 is used for fixedly mounting the movable cylinder 703, when the movable cylinder 703 operates, the movable cylinder 703 drives the cutter holder 702 to slide along the second silica gel sleeve guide block 14, and at this time, the cutter 704 cuts the silica gel sleeve 10, so that the movable cylinder 703 drives the cutter holder 702 to return to the original position.
In this embodiment, the silicone sleeve guiding device 15 includes a first guiding roller 1501 and a second guiding roller 1502, the first guiding roller 1501 is mounted on the conveying platform 6, the second guiding roller 1502 is mounted on the side wall of the conveying platform 6, and the silicone sleeve 10 passes through the gap formed by the first guiding roller 1501 and the conveying platform 6. The silica gel sleeve guiding device 15 is used for guiding and arranging the silica gel sleeves 10 to enable the silica gel sleeves to be arranged, so that the silica gel sleeves 10 are parallelly distributed and conveyed, and disorder is prevented. The silica gel sleeves 10 are positioned at the top of the second guide roller 1502 and the bottom of the first guide roller 1501 for conveying, wherein the second guide roller 1502 has a guiding effect on the silica gel sleeves 10, and the first guide roller 1501 presses and arranges the silica gel sleeves 10 to enable the silica gel sleeves to be conveyed in parallel, so that the silica gel sleeves are prevented from being staggered with each other, and normal sleeve conveying and normal conveying of the silica gel sleeves 10 are facilitated.
In the embodiment, the frame 1 is further provided with a positioning device 16 for fixing the automatic indexing mechanism 3 and an automatic collecting device 17 for taking out the chip; the positioning mechanism 16 is arranged to fix the automatic indexing mechanism 3, so that the movement of the dial 301 when the chip fixing mechanism 4 and the chip pressing mechanism 5 control the chip and the silica gel sleeve 10 to sleeve is prevented, and the normal assembly of the sleeve is facilitated.
The positioning device 16 comprises positioning cylinders 1601, first positioning blocks 1602 and second positioning blocks 1603, wherein the number of the first positioning blocks 1602 is 4, the first positioning blocks 1602 are respectively and uniformly arranged on the index plate 301, each first positioning block 1602 is positioned between two adjacent chip fixing mechanisms 4, the positioning cylinders 1601 are fixedly arranged on the frame 1, the end parts of piston rods of the positioning cylinders 1601 are fixedly connected with the second positioning blocks 1603, the first positioning blocks 1602 and the second positioning blocks 1603 are oppositely arranged, and the first positioning blocks 1602 and the second positioning blocks 1603 are fixedly inserted; in this embodiment, a triangular fixing insertion hole is formed on the first positioning block 1602, and a triangular fixing insertion block matched with the triangular fixing insertion hole is fixed on the second positioning block 1603.
Because the index plate 301 in this embodiment is a regular octagon, and the chip fixing mechanisms 4 and the first positioning blocks 1602 are uniformly distributed on the index plate 304 in a staggered manner, the angle between the central axes of two adjacent chip fixing mechanisms 4 is 90 °, the angle between the central axes of two adjacent first positioning blocks 1602 is 90 °, when the index plate 301 rotates 90 °, the first positioning block 1602 is directly opposite to the second positioning block 1603, at this time, the positioning cylinder 1601 operates to drive the fixed insert of the second positioning block 1603 to be inserted and fixed with the fixed insert of the first positioning block 1602, and at this time, the index plate 304 is fixed and does not move any more.
The automatic collecting device 17 comprises an ejection cylinder 1701 and an ejection rod 1702, wherein the ejection cylinder 1701 is fixedly arranged on the frame 1, and the end part of a piston rod of the ejection cylinder 1701 is fixedly connected with the ejection rod 1702; an ejection through hole 4011 is formed in the groove bottom wall of the chip fixing groove, and an ejection rod 1702 is located right below the ejection through hole 4011; the ejecting cylinder 1701 and the positioning cylinder 1601 are electrically connected to the controller.
In the embodiment, the automatic collecting device 17 is arranged to eject and collect the chip with the assembled silica gel sleeve 10 from the chip fixing mechanism 4, so that automatic collection is realized, and manual operation is avoided; when the ejection cylinder 1701 contracts, the top end of the ejection rod 1702 is positioned at the bottom of the index plate 301, when the chip fixing mechanism 4 drives the assembled chip to move above the ejection rod 1702, the ejection cylinder 1701 operates to drive the ejection rod 1702 to move upwards, so that the ejection rod 1702 ejects the chip from the chip fixing mechanism 4 through the ejection through hole 4011, the chip is separated from the chip fixing mechanism 4, a through plate can be fixedly arranged on the machine frame 1 to slide the chip into the collection frame through the through plate for automatic collection, and labor is saved.
In this embodiment, a control program is provided in the controller for controlling the operation of the servo motor 303, the stitching translation cylinder 502, the stitching vertical movement cylinder 503, the moving cylinder 703, the descending cylinder 1102, the fixed cylinder 1203, the horizontal movement cylinder 1204, the positioning cylinder 1601 and the ejecting cylinder 1701, so as to realize the automatic production.
In this embodiment, the control cabinet 8 is provided with a start button, a reset button and a touch operation display screen, which are respectively used for operation and reset of the controller device and setting operation parameters of each component.
The specific operation process of the assembly machine of the embodiment is as follows:
firstly, electrifying the equipment, manually guiding the silica gel sleeve 10 from the silica gel sleeve 9 to the bottom of the first guide roller 1501 through the second guide roller 1502 for arrangement and distribution, and sequentially passing through the first silica gel sleeve guide block 13, the silica gel sleeve clamping mechanism 11 and the silica gel sleeve moving mechanism 12 to be arranged in the through hole of the second silica gel sleeve guide block 14; mounting a chip on the chip lower pressing plate 401 on each chip fixing mechanism 4, and then pressing a reset button, wherein the controller controls each component to restore to the original working position;
secondly, pressing a start button, and starting the operation of the equipment at the moment, wherein the specific operation process is as follows: firstly, the controller controls the pressing vertical moving cylinder 503 to operate, and at the moment, the pressing vertical moving cylinder 503 drives the upper pressing plate 504 to move downwards, so that the upper pressing plate 504 and the chip lower pressing plate 401 clamp the chip; at the moment, the controller controls the pressing translation cylinder 502 to operate, and the pressing translation cylinder 502 drives the pressing vertical movement cylinder 503 and the chip lower pressing plate 401 to move towards the movable conveying platform 6 along the guide rod 402 until the chip lower pressing plate 401 abuts against the conveying platform 6; at this time, the controller controls the fixed cylinder 1203 to operate, and the lower fixed plate 1202 and the upper fixed plate 1201 fasten and clamp the silica gel sleeve 10; fourthly, the controller controls the horizontal moving cylinder 1204 to move, namely a piston rod of the horizontal moving cylinder 1204 extends to drive the silica gel sleeve 10, the fixed cylinder 1203, the upper fixed plate 1201 and the lower fixed plate 1202 to move towards the chip direction, and at the moment, the silica gel sleeve 10 is sleeved on a firing head of the chip; at this moment, the controller controls the silica gel sleeve cutting mechanism 7 to cut off the silica gel sleeve 10, which specifically comprises the following steps: the controller controls the moving cylinder 703 to operate, the cutter holder 702 of the controller drives the cutter 704 to slide along the second silica gel sleeve guide block 14, so that the cutter 704 cuts off the silica gel sleeve 10, and at the moment, the controller controls the moving cylinder 703 to return to the original position; after that, the controller controls the pressing translation cylinder 502 to return to the original position, namely, the pressing vertical movement cylinder 503 and the chip fixing mechanism 4 are driven to be far away from the conveying platform, and then controls the pressing vertical movement cylinder 503 to return to the original position, namely, the upper pressing plate 504 and the chip lower pressing plate 401 are separated; meanwhile, the silicone sleeve clamping mechanism 11 of the controller clamps the silicone sleeve 10, simultaneously controls the lower fixing plate 1202 connected with the fixing cylinder 1203 to be separated from the upper fixing plate, and controls the horizontal moving cylinder 1204 to return to the original position, namely, the upper fixing plate 1201, the lower fixing plate 1202 and the fixing cylinder 1203 move towards the silicone sleeve clamping mechanism 11; after that, the controller controls the servo motor 303 to rotate 90 degrees, and at the moment, the chip assembled by the sleeve is moved to the upper part of the automatic collecting device 17; at this time, the controller controls the ejection cylinder 1701 to operate, and the piston rod of the ejection cylinder drives the ejection rod 1702 to eject the chip out of the chip lower pressing plate 401 through the ejection through hole 4011 for collection; ninthly, repeating the above operation steps again, thereby realizing uninterrupted production of the casing pipe.
In the above operation process, when the servo motor 303 finishes rotating 90 ° every time, the controller thereof controls the positioning device 16 to fix the position of the index plate 301, preventing it from moving, thereby ensuring the normal operation of the sleeve assembly;
in the operation process, the sleeve and the chip ejection process in the step (iv) and the step (viii) are operated simultaneously, and simultaneously, a new chip which is not sleeved is mounted on the chip fixing mechanism 4 at the end opposite to the sleeve, so that the continuous production process can realize automatic uninterrupted production.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (10)
1. The utility model provides an automatic assembly machine for first lag of electronic ignition, includes frame (1) and sets up in fixed bolster (2) of frame (1) one side, its characterized in that: the automatic indexing mechanism (3), the chip fixing mechanisms (4) which are fixedly and uniformly arranged on the automatic indexing mechanism (3), the chip pressing mechanism (5) which is matched with the chip fixing mechanisms (4) for use, the conveying platform (6), the silica gel sleeve clamping and conveying mechanism (a), the silica gel sleeve cutting mechanism (7) and the control cabinet (8) which are arranged on the conveying platform (6) are fixedly arranged on the rack (1), and a controller is arranged in the control cabinet (8);
a silica gel sleeve (9) is fixedly arranged on the fixed support (2), and a chip is fixed on the chip fixing mechanism (4); and a silica gel sleeve (10) on the silica gel sleeve (9) is in contact with a fire head on the chip through a silica gel sleeve clamping and conveying mechanism (a), and the fire head and the silica gel sleeve (10) are at the same height.
2. An automatic assembling machine for protecting covers of electronic ignition heads according to claim 1, characterized in that: the silica gel sleeve clamping and conveying mechanism (a) comprises a silica gel sleeve clamping mechanism (11), a silica gel sleeve moving mechanism (12), a first silica gel sleeve guide block (13), a second silica gel sleeve guide block (14) and a silica gel sleeve guide device (15); and a silica gel sleeve (10) on the silica gel sleeve (9) sequentially passes through the first silica gel sleeve guide block (13), the silica gel sleeve clamping mechanism (11) and the silica gel sleeve moving mechanism (12) through the silica gel sleeve guide device (15) and is fixed in the second silica gel sleeve guide block (14).
3. An automatic assembling machine for protecting sleeves of electronic ignition heads according to claim 1 or 2, characterized in that: the automatic indexing mechanism (3) comprises an indexing disc (301), a rotary sleeve (302), a servo motor (303), a driving wheel (304), a driven wheel (305) and a transmission belt (306); the dividing plate (301) is fixedly arranged above the rotating sleeve (302), a driven wheel (305) is fixedly arranged at the bottom of the rotating sleeve (302), the driven wheel (305) is connected with a driving wheel (304) through a transmission belt (306), the driving wheel (304) is fixedly connected with an output shaft of the servo motor (303), and the servo motor (303) is fixedly connected with the rack (1); the servo motor (303) is electrically connected with the controller.
4. An automatic assembling machine for protecting covers of electronic ignition heads according to claim 3, characterized in that: the chip fixing mechanism (4) comprises a chip lower pressing plate (401), a guide rod (402), a fixing rod (403) and a buffer spring (404), the guide rod (402) and the buffer spring (404) are fixedly installed on the index plate (301), the chip lower pressing plate (401) is connected onto the guide rod (402) in a sliding mode, the chip lower pressing plate (401) is fixedly connected with the guide rod (402) through the buffer spring (404), a chip fixing groove is formed in the chip lower pressing plate (401), and the chip is fixedly arranged in the chip fixing groove;
the chip pressing mechanism (5) comprises a supporting plate (501), a pressing translation cylinder (502), a pressing vertical movement cylinder (503) and an upper pressing plate (504), wherein the supporting plate (501) is arranged on the upper side of the automatic indexing mechanism (3) and penetrates through the rotating sleeve (302) through a supporting shaft (505) to be fixedly connected with the rack (1); the pressing translation cylinder (502) is fixedly arranged on the supporting plate (501), the end part of a piston rod of the pressing translation cylinder (502) is fixedly connected with the pressing vertical moving cylinder (503), the end part of a piston rod of the pressing vertical moving cylinder (503) is fixedly provided with an upper pressing plate (504), and the upper pressing plate (504) is arranged opposite to a chip lower pressing plate (401) adjacent to the conveying platform (6); and the pressing translation cylinder (502) and the pressing vertical movement cylinder (503) are electrically connected with the controller.
5. An automatic assembling machine for protecting covers of electronic ignition heads according to claim 4, characterized in that: the number of the chip fixing mechanisms (4) is 4, the dividing plate (301) is a regular octagon, and the number of the chip fixing mechanisms (4) is 4, and the chip fixing mechanisms (4) are uniformly arranged on the dividing plate (301).
6. An automatic assembling machine for protecting covers of electronic ignition heads according to claim 2, characterized in that: second silica gel cover guide block (14), silica gel cover moving mechanism (12), silica gel cover clamping mechanism (11), first silica gel cover guide block (13) and silica gel cover guider (15) set gradually on conveying platform (6), just second silica gel cover guide block (14) and silica gel cover guider (15) set up respectively in the both ends of conveying platform (6), second silica gel cover guide block (14) are close to automatic indexing mechanism (3) and set up.
7. An automatic assembling machine for protecting covers of electronic ignition heads according to claim 6, characterized in that: through holes for the silica gel sleeve (10) to pass through are formed in the first silica gel sleeve guide block (13) and the second silica gel sleeve guide block (14); the silica gel sleeve clamping mechanism (11) comprises a fixing plate (1101), a descending cylinder (1102), an upper clamping plate (1103) and a lower clamping plate (1104), wherein the descending cylinder (1102) is connected with the conveying platform (6) through the fixing plate (1101), the end part of a piston rod of the descending cylinder (1102) is fixedly connected with the upper clamping plate (1103), the lower clamping plate (1104) is fixedly installed on the conveying platform (6), ten through grooves for the silica gel sleeve (10) to pass through are arranged on the lower clamping plate (1104) in parallel, and the upper clamping plate (1103) and the lower clamping plate (1104) are arranged oppositely; the downlink cylinder (1102) is electrically connected with the controller.
8. An automatic assembling machine for protecting covers of electronic ignition heads according to claim 6, characterized in that: the silica gel sleeve moving mechanism (12) comprises an upper fixing plate (1201), a lower fixing plate (1202), a fixing cylinder (1203), a horizontal moving cylinder (1204) and a connecting plate (1205);
a moving through hole (601) for the silica gel sleeve moving mechanism (12) to move is formed in the conveying platform (6), the upper fixing plate (1201) penetrates through the moving through hole (601) and is fixedly connected with a horizontal moving air cylinder (1204) through a connecting plate (1205), and the horizontal moving air cylinder (1204) is fixedly installed on the bottom wall of the conveying platform (6); the fixed cylinder (1203) is fixedly arranged on the connecting plate (1205), the end part of a piston rod of the fixed cylinder (1203) is fixedly connected with a lower fixed plate (1202), and the lower fixed plate (1202) is arranged opposite to the upper fixed plate (1201); the fixed cylinder (1203) and the horizontal moving cylinder (1204) are both electrically connected with the controller.
9. An automatic assembling machine for protecting covers of electronic ignition heads according to claim 6, characterized in that: the silica gel sleeve cutting mechanism (7) comprises a fixed support plate (701) arranged on the conveying platform (6), a moving air cylinder (703) arranged on the fixed support plate (701), a cutting tool holder (702) fixedly connected with a piston rod of the moving air cylinder (703) and a cutting tool (704) arranged on the cutting tool holder (702), wherein the bottom wall of the cutting tool holder (702) is contacted with the second silica gel sleeve guide block (14), and the cutting tool holder (702) is in sliding connection with the second silica gel sleeve guide block (14); the moving cylinder (703) is electrically connected with the controller.
10. An automatic assembling machine for protecting covers of electronic ignition heads according to claim 5, characterized in that: the rack (1) is also provided with a positioning device (16) for fixing the automatic indexing mechanism (3) and an automatic collecting device (17) for taking out the chip;
the positioning device (16) comprises 4 positioning cylinders (1601), first positioning blocks (1602) and second positioning blocks (1603), the first positioning blocks (1602) are respectively and uniformly arranged on the index plate (301), each first positioning block (1602) is positioned between two adjacent chip fixing mechanisms (4), the positioning cylinders (1601) are fixedly arranged on the rack (1) and the end parts of piston rods of the positioning cylinders are fixedly connected with the second positioning blocks (1603), the first positioning blocks (1602) and the second positioning blocks (1603) are oppositely arranged, and the first positioning blocks (1602) and the second positioning blocks (1603) are fixedly inserted;
the automatic collecting device (17) comprises an ejection cylinder (1701) and an ejection rod (1702), the ejection cylinder (1701) is fixedly mounted on the frame (1), and the end part of a piston rod of the ejection cylinder (1701) is fixedly connected with the ejection rod (1702); an ejection through hole (4011) is formed in the groove bottom wall of the chip fixing groove, and the ejection rod (1702) is located right below the ejection through hole (4011); the ejection cylinder (1701) and the positioning cylinder (1601) are electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021356918.7U CN212555051U (en) | 2020-07-10 | 2020-07-10 | Automatic assembling machine for protecting sleeve of electronic ignition head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021356918.7U CN212555051U (en) | 2020-07-10 | 2020-07-10 | Automatic assembling machine for protecting sleeve of electronic ignition head |
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| Publication Number | Publication Date |
|---|---|
| CN212555051U true CN212555051U (en) | 2021-02-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021356918.7U Active CN212555051U (en) | 2020-07-10 | 2020-07-10 | Automatic assembling machine for protecting sleeve of electronic ignition head |
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| CN (1) | CN212555051U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112297418A (en) * | 2020-07-10 | 2021-02-02 | 苏州中创慧芯电子科技有限公司 | Automatic assembling machine for protecting sleeve of electronic ignition head |
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2020
- 2020-07-10 CN CN202021356918.7U patent/CN212555051U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112297418A (en) * | 2020-07-10 | 2021-02-02 | 苏州中创慧芯电子科技有限公司 | Automatic assembling machine for protecting sleeve of electronic ignition head |
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Effective date of registration: 20230809 Address after: Room 303, 3rd Floor, Building 2, No. 85 Hong'an Road, Fangshan District, Beijing, 102402 Patentee after: BEIJING XINGBANG DIGITAL TECHNOLOGY CO.,LTD. Address before: 215300 station A9, room 315, room 1, 268 Dengyun Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province (cluster registration) Patentee before: Suzhou Zhongchuang Huixin Electronic Technology Co.,Ltd. |