CN212553382U

CN212553382U - Shot blasting device for metal surface

Info

Publication number: CN212553382U
Application number: CN202020447787.7U
Authority: CN
Inventors: 袁红萍
Original assignee: Yuyao Ruiheng Industrial Co ltd
Current assignee: Yuyao Ruiheng Industrial Co ltd
Priority date: 2020-04-01
Filing date: 2020-04-01
Publication date: 2021-02-19
Anticipated expiration: 2030-04-01

Abstract

The utility model discloses a metal surface shot blasting device, which aims at providing a metal surface shot blasting device with reasonable structure, various functions and convenient operation, and the technical proposal is characterized in that the device comprises a shot blasting main box body, the top of the shot blasting main box body is provided with a box cover, the top center and the bottom center of the box cover are respectively provided with a driving device and a transmission main rod, a mobile material changing system is arranged above the box cover, an inner cavity of the shot blasting main box body is sequentially provided with a shot blasting cavity, a separation cavity and a collecting cavity from top to bottom, the upper end and the lower end of the left side wall of the inner cavity of the shot blasting cavity are both provided with a shot blasting device, the upper end and the lower end of the inner cavity of the separation cavity are both obliquely provided with a guide separation plate, the inner cavity of the collecting cavity is provided with a residue collecting cavity and a waste water collecting cavity and is arranged from, and an air drying device is arranged on the right side wall of the shot blasting main box body. The utility model discloses be suitable for metalworking technical field.

Description

Shot blasting device for metal surface

Technical Field

The utility model relates to a metal processing technology field more exactly relates to a metal surface throws ball device.

Background

At present, with the rapid development of the industry, the steel industry is also rapidly developed, and in the field of steel structure processing and production, a shot blasting machine is needed, and casting equipment for cleaning or strengthening the surface of a casting by using high-speed shots thrown out by a shot blasting machine is needed.

Patent publication No. CN201265029Y discloses a throw ball processing apparatus, this kind of device is basically the same with the shot-blasting device on the existing market, the structure is comparatively single, because the shape of metal steel casting is different, single shot-blasting mouth makes throw ball device work efficiency low, accommodation is less, and striking workpiece surface can produce a large amount of dust and impurity and mix in the shot and influence the surface treatment effect in the course of the work, still very easily cause dust pollution if not handling, the dust of intracavity is great after the shot-blasting, it is comparatively inconvenient to clear up, therefore, how to solve this kind of problem and the bad consequence that the processing brought in the use, the problem that staff and manufacturer need to solve is urgent always.

Therefore, a metal surface blasting device is needed to solve the above problems.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the metal surface shot blasting device is reasonable in structure, various in function and convenient to operate.

In order to achieve the above object, the present invention provides the following technical solutions.

A metal surface shot blasting device comprises a shot blasting main box body, wherein a box cover is arranged at the top of the shot blasting main box body, a driving device and a transmission main rod are respectively arranged at the top center and the bottom center of the box cover, a universal spraying gun head and a clamping and filtering end seat are respectively arranged at the left side and the right side of the driving device, connecting and fixing parts are arranged on the transmission main rod at equal intervals, a movable material changing system is arranged above the box cover and comprises a vertical guide frame, an electric sliding seat and a lifting post rod, a shot blasting cavity, a separation cavity and a collection cavity are sequentially arranged in the inner cavity of the shot blasting main box body from top to bottom, a lining protection plate is arranged on the inner side wall of the shot blasting cavity in a surrounding manner, shot blasting devices are respectively arranged at the upper end and the lower end of the left side wall of the inner cavity of the shot blasting cavity, and arc bottom plate top center department is provided with rotatory flabellum, the arc bottom plate outside is provided with the unloading rack, the equal slant in both ends is provided with the guide separator about the disengagement chamber inner chamber, it is equipped with residue collection chamber and waste water collection chamber and sets up about being to collect the chamber inner chamber, throw ball main tank body left side wall and be provided with feeding system and waste water recovery system respectively and be about setting up, feeding system collects the conveyer including feeding bracket, spiral, throws ball storage box and pipeline, waste water recovery system is including the recovery pump, filtering adsorption component, circulating pump and circulating pipe, it air-dries the device to be provided with on the shot blasting main tank body right side wall, air-dries the device including fan bracket, fan, air heater, tuber pipe and air-out end.

As an improvement of the utility model, drive arrangement comprises drive base, driving motor, gearbox, shaft coupling and uide bushing seat, drive base fixed mounting is at case lid top center, driving motor is connected with the gearbox and is the setting from top to bottom, the uide bushing seat sets up in the case lid bottom, center pin on the gearbox passes through the shaft coupling and sets up at the inside transmission mobile jib one end fixed connection of uide bushing seat.

As an improvement of the utility model, the universal rifle head that sprays is rotated with the case lid and is connected, joint filter end seat and outside dust catcher fixed connection, electronic slide set up in vertical guide bottom and with vertical guide bottom sliding connection, lifter pole one end and electronic slide bottom fixed connection, the other end and case lid top fixed connection.

As an improvement of the utility model, the output of transmission seat runs through arc bottom plate and rotating fan blade fixed connection, the arc bottom plate removes the corresponding department in rotating fan blade position and all is equipped with the dense mesh that is less than the ball diameter, all be equipped with the thick mesh that is greater than the ball diameter on the unloading rack, and be two sets of the reverse setting of guide separator plate is located guide separator plate one end and the spiral of separation intracavity chamber lower extreme are collected the conveyer position and are corresponding, all be equipped with the filtration mesh hole on the guide separator plate, it is equipped with the vibrator with the corresponding department in guide separator plate position to throw ball main tank lateral wall.

As an improvement of the utility model, material loading bracket fixed mounting is on throwing ball main tank body left side wall, it is equipped with logical groove with the corresponding department in spiral collection conveyer position to throw ball main tank body left side wall, spiral collection conveyer one end is connected with leading to the groove, and the other end is connected with throwing the ball storage box, it passes through pipeline and is connected with the impeller head to throw the ball storage box, pipeline is last to be provided with filter and flow control subassembly.

As an improvement of the utility model, waste water collection chamber, recycle pump, filtration adsorption component, circulating pump and the universal rifle head that sprays all connect gradually through circulating pipe, be equipped with supercharging device on the circulating pipe between circulating pump and the universal rifle head that sprays.

As an improvement of the utility model, the equidistant setting in the cavity except that waste water collection chamber in air-out end, fan, air heater and air-out end all connect gradually through the tuber pipe, the inside air-out end that is equipped with special clearance usefulness of arc bottom plate.

As an improvement of the utility model, the device still includes an outside PLC control cabinet, this PLC control cabinet is connected with the external power supply electricity, this PLC control cabinet is used for controlling above device automation through with above device electric connection.

The utility model discloses beneficial effect does:

(1) the utility model relates to a novelty, it is rational in infrastructure, device whole easy operation, the function is various, has improved production efficiency and production quality, excellent in use effect.

(2) This device has set up the removal system of reloading, helps taking out and placing of work piece through setting up the removal system of reloading, reduces intensity of labour, improves work efficiency.

(3) This device has set up drive arrangement, multiunit shot-blasting machine, arc bottom plate, rotating fan blade and feeding system, cooperatees through above device, can improve the frequency of launch of shot and the reuse rate of shot, and rotatory multiplicable area of contact that sets up reduces the work piece dead angle, improves production quality.

(4) This device has set up universal spray gun head, waste water recovery system and air-dry device, through above device cooperate be convenient for wash the cavity inside, reduce the dust and adhere to, increase life.

(5) This device has set up unloading rack, joint and has filtered end seat and guide separator, filters end seat and outside dust catcher through the joint and cooperatees and the filtration of unloading rack and guide separator, reduces the dust and stops the time in the intracavity, also reduces dust pollution when being convenient for collect.

Drawings

FIG. 1 is a schematic structural view of a metal surface shot blasting device of the present invention;

FIG. 2 is a schematic structural view of a shot blasting chamber in the metal surface shot blasting device of the present invention;

FIG. 3 is a schematic structural view of a feeding system in the metal surface shot blasting device of the present invention;

FIG. 4 is a schematic view of the structure of a wastewater recovery system in a metal surface shot blasting device.

In FIGS. 1-4: 1. a shot blasting main box body; 2. a box cover; 3. a drive device; 4. a transmission main rod; 5. a universal spray gun head; 6. clamping the filtering end seat; 7. a fixing member; 8. a mobile refueling system; 81. a vertical guide frame; 82. an electric slide; 83. a lifting pole; 9. a shot blasting chamber; 10. a separation chamber; 11. a collection chamber; 12. lining the guard plate; 13. a shot blasting machine; 14. a transmission seat; 15. a discharge valve; 16. an arc-shaped bottom plate; 17. rotating the fan blades; 18. a blanking net rack; 19. a material guiding separation plate; 20. a residue collection chamber; 21. a waste water collection chamber; 22. a feeding system; 221. a feeding bracket; 222. a spiral collection conveyor; 223. a shot blasting storage box; 224. a delivery conduit; 23. a wastewater recovery system; 231. a recovery pump; 232. a filtration and adsorption component; 233. a circulation pump; 234. a circulating water pipe; 24. an air drying device; 241. a blower bracket; 242. a fan; 243. an air heater; 244. an air outlet end.

Detailed Description

The invention will be further explained with reference to the drawings and the specific embodiments.

Referring to fig. 1-4, the utility model relates to a metal surface shot blasting device, which comprises a main shot blasting box body 1, a box cover 2 is arranged on the top of the main shot blasting box body 1, a driving device 3 and a main transmission rod 4 are respectively arranged at the top center and the bottom center of the box cover 2, a universal spray gun head 5 and a clamping filtering end seat 6 are respectively arranged on the left side and the right side of the driving device 3, connecting fixing parts 7 are arranged on the main transmission rod 4 at equal intervals, a mobile material changing system 8 is arranged above the box cover 2, the mobile material changing system 8 comprises a vertical guide frame 81, an electric slide seat 82 and a lifting rod 83, a shot blasting cavity 9, a separating cavity 10 and a collecting cavity 11 are sequentially arranged in the inner cavity of the main shot blasting box body 1 from top to bottom, a lining plate 12 is arranged around the inner side wall of the shot blasting cavity 9, shot blasting devices 13 are respectively arranged at the, a discharge valve 15 is arranged on one side of the transmission seat 14, an arc-shaped bottom plate 16 is arranged above the transmission seat 14, a rotating fan blade 17 is arranged at the center of the top of the arc-shaped bottom plate 16, a blanking net rack 18 is arranged on the outer side of the arc-shaped bottom plate 16, guide separating plates 19 are obliquely arranged at the upper end and the lower end of an inner cavity of the separating cavity 10, a residue collecting cavity 20 and a waste water collecting cavity 21 are arranged in an inner cavity of the collecting cavity 11, the upper end and the lower end of the inner cavity of the collecting cavity are arranged, a feeding system 22 and a waste water recycling system 23 are respectively arranged on the left side wall of the main shot blasting box body 1, the feeding system 22 comprises a feeding bracket 221, a spiral collecting conveyor 222, a shot blasting box 223 and a conveying pipeline 224, the waste water recycling system 23 comprises a recycling pump 231, a filtering adsorption component 232, a circulating pump 233 and a circulating pipe 234, an air, Air heater 243, air pipe and air outlet end 244.

Wherein, the driving device 3 comprises a driving base, a driving motor, a gear box, a shaft coupling and a guide sleeve seat, the driving base is fixedly arranged at the center of the top of the box cover 2, the driving motor is connected with the gear box and is arranged up and down, the guide sleeve seat is arranged at the bottom of the box cover 2, a central shaft on the gear box is fixedly connected with one end of a transmission main rod 4 arranged inside the guide sleeve seat through the shaft coupling, a universal spray gun head 5 is rotatably connected with the box cover 2, a clamping filtering end seat 6 is fixedly connected with an external dust collector, an electric slide seat 82 is arranged at the bottom of a vertical guide frame 81 and is slidably connected with the bottom of the vertical guide frame 81, one end of a lifting column rod 83 is fixedly connected with the bottom of the electric slide seat 82, the other end is fixedly connected with the top of the box cover 2, the output end of the transmission seat 14 penetrates through an arc-shaped bottom plate 16 to be fixedly, the blanking net rack 18 is provided with coarse mesh holes larger than the diameter of the shot, two groups of material guide separation plates 19 are arranged in reverse directions, one end of the material guide separation plate 19 positioned at the lower end of the inner cavity of the separation cavity 10 corresponds to the position of the spiral collecting conveyor 222, the material guide separation plate 19 is provided with filter mesh holes, a vibrator is arranged at the position of the outer side wall of the shot blasting main box body 1 corresponding to the position of the material guide separation plate 19, a material loading bracket 221 is fixedly arranged on the left side wall of the shot blasting main box body 1, a through groove is arranged at the position of the left side wall of the shot blasting main box body 1 corresponding to the position of the spiral collecting conveyor 222, one end of the spiral collecting conveyor 222 is connected with the through groove, the other end is connected with a shot blasting storage box 223, the shot blasting storage box 223 is connected with the shot blasting machine 13 through a conveying pipeline 224, the conveying pipeline 224 is provided with a filter and, circulating pump 233 and universal circulating pipe between the rifle head 5 that sprays go up 234 and be equipped with supercharging device, air-out end 244 equidistant setting is in the cavity except that waste water collection chamber 21, fan 242, air heater 243 and air-out end 244 all connect gradually through the tuber pipe, the inside air-out end 244 that is equipped with special clearance usefulness of arc bottom plate 16, the device still includes an outside PLC control cabinet, this PLC control cabinet is connected with external power source electricity, this PLC control cabinet is used for controlling above device automation mechanized operation through with above device electric connection.

The working principle is as follows: when the device is used, the device can be independently powered on for operation, or can be uniformly operated by an external PLC console through an internal program, when the device is used, a workpiece on the transmission main rod 4 is firstly fed through the mobile material changing system 8, the driving device 3 is started after the feeding is finished, the driving device 3 operates to drive the workpiece to rotate, meanwhile, the impeller head 13 starts to perform impeller blasting operation, the rotating fan blades 17 also start to operate, most of the projectiles can fall onto the rotating fan blades 17 when impacting the workpiece, and are upwards rotated in an arc shape under the driving of the rotating fan blades 17 to contact with the lining plate 12 and then impact the workpiece again, so that the working efficiency is improved, the waste scraps generated by the impact directly fall below the arc-shaped bottom plate 16 through the dense mesh holes, are discharged through the discharge valve 15 and then fall onto the guide separation plate 19, and finally fall into the residue collection cavity 20 under the vibration of the vibrator for uniform collection treatment, dust that raises in the course of the work is then discharged through the dust catcher after the joint filters end seat 6 is primary filtered, reduce dust pollution, after a part of pellet launches to unloading rack 18 and falls to the separation on guide separator 19, can collect conveyer 222 through the spiral once more and carry and throw the ball and store box 223 and retrieve reuse, and the work efficiency is improved, after work is finished, the universal spray gun head 5 of accessible carries out high pressure water cleaning to the cavity inside, it is attached to reduce the dust, waste water can be recycled after directly dropping waste water collection chamber 21 is handled through waste water recovery system 23, air-dry through air-dry device 24 after finishing washing at last, and increase life.

Above only the utility model discloses an it is preferred embodiment, the utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a shot blasting device on metal surface, includes shot blasting main tank body (1), its characterized in that: the shot blasting machine is characterized in that a box cover (2) is arranged at the top of a shot blasting main box body (1), a driving device (3) and a transmission main rod (4) are respectively arranged at the top center and the bottom center of the box cover (2), universal spraying gun heads (5) and clamping and filtering end seats (6) are respectively arranged at the left side and the right side of the driving device (3), connecting and fixing parts (7) are arranged on the transmission main rod (4) at equal intervals, a movable material changing system (8) is arranged above the box cover (2), the movable material changing system (8) comprises a vertical guide frame (81), an electric sliding seat (82) and a lifting column rod (83), a shot blasting cavity (9), a separating cavity (10) and a collecting cavity (11) are sequentially arranged in the inner cavity of the main box body (1) from top to bottom, a lining plate (12) is arranged on the inner side wall of the shot blasting cavity (9) in a surrounding mode, the shot blasting device is characterized in that a transmission seat (14) is arranged at the bottom of an inner cavity of the shot blasting cavity (9), a discharge valve (15) is arranged on one side of the transmission seat (14), an arc-shaped bottom plate (16) is arranged above the transmission seat (14), rotating fan blades (17) are arranged at the center of the top of the arc-shaped bottom plate (16), a blanking net rack (18) is arranged on the outer side of the arc-shaped bottom plate (16), guide separating plates (19) are obliquely arranged at the upper end and the lower end of an inner cavity of the separating cavity (10), a residue collecting cavity (20) and a wastewater collecting cavity (21) are arranged in the inner cavity of the collecting cavity (11) and are arranged from top to bottom, a feeding system (22) and a wastewater recovery system (23) are respectively arranged on the left side wall of the main box body (1) and are arranged from top to bottom, the feeding system (22) comprises a feeding bracket (221, the waste water recovery system (23) comprises a recovery pump (231), a filtering adsorption component (232), a circulating pump (233) and a circulating water pipe (234), wherein an air drying device (24) is arranged on the right side wall of the shot blasting main box body (1), and the air drying device (24) comprises a fan bracket (241), a fan (242), an air heater (243), an air pipe and an air outlet end head (244).

2. The metal surface blasting device of claim 1, wherein: drive arrangement (3) are including drive base, driving motor, gearbox, shaft coupling and uide bushing seat constitution, drive base fixed mounting is at case lid (2) top center, driving motor is connected with the gearbox and is the setting from top to bottom, the uide bushing seat sets up in case lid (2) bottom, center pin on the gearbox passes through the shaft coupling and sets up at inside transmission mobile jib (4) one end fixed connection of uide bushing seat.

3. The metal surface blasting device of claim 1, wherein: the universal spraying gun head (5) is rotatably connected with the box cover (2), the clamping and filtering end seat (6) is fixedly connected with an external dust collector, the electric sliding seat (82) is arranged at the bottom of the vertical guide frame (81) and is in sliding connection with the bottom of the vertical guide frame (81), one end of the lifting post rod (83) is fixedly connected with the bottom of the electric sliding seat (82), and the other end of the lifting post rod is fixedly connected with the top of the box cover (2).

4. The metal surface blasting device of claim 1, wherein: the output of transmission seat (14) runs through arc bottom plate (16) and rotating fan blade (17) fixed connection, arc bottom plate (16) remove rotating fan blade (17) the corresponding department in position and all are equipped with the dense mesh that is less than the shot diameter, all be equipped with the thick mesh that is greater than the shot diameter on unloading rack (18), two sets of guide separator plate (19) reverse setting is located guide separator plate (19) one end and the spiral of separation chamber (10) inner chamber lower extreme are collected conveyer (222) position and are corresponding, all be equipped with the filtration mesh on guide separator plate (19), it is equipped with the vibrator with the corresponding department in guide separator plate (19) position to throw ball owner box (1) lateral wall.

5. The metal surface blasting device of claim 1, wherein: the shot blasting machine comprises a shot blasting main box body (1), a feeding bracket (221), a spiral collecting conveyor (222), a through groove, a shot blasting storage box (223), a filter and a flow control assembly, wherein the feeding bracket (221) is fixedly installed on the left side wall of the shot blasting main box body (1), the through groove is formed in the position, corresponding to the spiral collecting conveyor (222), of the left side wall of the shot blasting main box body (1), one end of the spiral collecting conveyor (222) is connected with the through groove, the other end of the spiral collecting conveyor is connected with the shot blasting storage box (223), the shot blasting storage box (223).

6. The metal surface blasting device of claim 1, wherein: the waste water collecting cavity (21), the recovery pump (231), the filtering and adsorbing assembly (232), the circulating pump (233) and the universal spraying gun heads (5) are sequentially connected through circulating water pipes (234), and a pressurizing device is arranged on the circulating water pipes (234) between the circulating pump (233) and the universal spraying gun heads (5).

7. The metal surface blasting device of claim 1, wherein: air-out end (244) equidistant setting is in except that waste water collects the cavity (21) in the cavity, fan (242), air heater (243) and air-out end (244) all connect gradually through the tuber pipe, arc bottom plate (16) inside is equipped with air-out end (244) that special clearance was used.

8. The metal surface blasting device of claim 1, wherein: the device still includes an outside PLC control cabinet, this PLC control cabinet is connected with external power supply electricity, this PLC control cabinet is used for controlling above device automation through with above device electric connection.