CN212552654U

CN212552654U - Linear forming and welding all-in-one machine

Info

Publication number: CN212552654U
Application number: CN202022060202.9U
Authority: CN
Inventors: 赵年春
Original assignee: Foshan Jinchun Industrial Automation Technology Co ltd
Current assignee: Foshan Jinchun Industrial Automation Technology Co ltd
Priority date: 2020-09-18
Filing date: 2020-09-18
Publication date: 2021-02-19
Anticipated expiration: 2030-09-18

Abstract

The utility model belongs to the technical field of the welding technique and specifically relates to a linear shaping welding all-in-one, including the weldment work platform, weldment work platform's up end fixed mounting has wire rod bending mechanism, wire rod welding mechanism and wire rod transport roller, the right side of weldment work platform is provided with the correction workstation, first aligning gear, control box, correction workstation, second aligning gear are installed to the up end of correction workstation, the third aligning gear is installed on the right side of correction workstation, and this linear shaping welding all-in-one adopts the integrated design, changes the method of traditional manual welding wire rod, and degree of automation is high, has promoted wire rod machining efficiency effectively to it is better to weld the firmness.

Description

Linear forming and welding all-in-one machine

Technical Field

The utility model relates to the field of welding technique, especially, relate to a linear shaping welding all-in-one.

Background

Welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, by means of heat, high temperature or high pressure. The energy sources for modern welding are many, including gas flame, electric arc, laser, electron beam, friction, and ultrasonic, among others. In addition to use in a factory, welding can be performed in a variety of environments, such as the field, underwater, and space. Wherever welding can be dangerous for the operator, appropriate precautions must be taken while welding is being performed. The possible injuries to human body caused by welding include burn, electric shock, visual impairment, toxic gas inhalation, over-irradiation of ultraviolet rays, etc. Traditional wire rod shaping and welding equipment are the split, adopt the make-up machine to buckle by manual welding after the shaping, and efficiency is lower.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a linear forming and welding integrated machine.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a linear shaping welding all-in-one, includes the weldment work platform, weldment work platform's up end fixed mounting has wire rod bending mechanism, wire rod welding mechanism and wire rod transport roller, weldment work platform's right side is provided with the correction workstation, first aligning gear, control box, correction workstation, second aligning gear are installed to the up end of correction workstation, the third aligning gear is installed on the right side of correction workstation, the driving motor among wire rod bending mechanism, wire rod welding mechanism, wire rod transport roller, first aligning gear, second aligning gear, the third aligning gear all passes through wire and control box electric connection.

Preferably, the wire bending mechanism comprises an outer cylinder penetrating through the welding workbench, a second clamping groove is formed in the top of the outer cylinder, an inner cylinder is arranged in the inner cavity of the outer cylinder in a rotating mode, a first clamping groove is fixedly arranged on the upper end face of the inner cylinder, a gear is arranged on the outer wall of the outer cylinder, an outer cylinder link rod is connected to the bottom of the outer cylinder, and the wire bending mechanism further comprises an inner cylinder motor and an outer cylinder motor, wherein the inner cylinder motor and the outer cylinder motor are used for driving the outer cylinder and the inner cylinder to rotate.

Preferably, the wire rod conveying roller comprises a plurality of groups of rollers arranged side by side and is driven to rotate by a driving motor arranged at the bottom of the welding workbench.

Preferably, first aligning gear, second aligning gear all include the gyro wheel that the multiunit set up side by side, what the multiunit was installed side by side drives rotatoryly by installing the driving motor in the alignment table bottom.

Preferably, the rollers in the first correcting mechanism are installed in the horizontal direction, and the rollers in the second correcting mechanism are installed in the vertical direction.

Preferably, wire rod welding mechanism is including installing first fixture, second fixture, the third fixture in weldment work platform bottom, first fixture, second fixture, third fixture all centre gripping have welder, welder all is connected with the control box through the wire, and the tungsten utmost point of welder tip encircles around the wire solder joint, wire rod welding mechanism still includes two pairs of wire rod clamp splice, and the wire rod clamp splice at top is connected with centre gripping electric putter, and two pairs of wire rod clamp splice are located welder's the left and right sides.

Preferably, wire rod welding mechanism still promotes component and slide rail including the wire rod that is located wire rod clamp splice both sides, the wire rod promotes the component and includes supreme wire rod jack catch, jack catch electric putter, the promotion motor that sets gradually down from down, and jack catch electric putter's power rod drives the wire rod jack catch and folds and part.

Preferably, the third correcting mechanism comprises an annular groove body, and correcting rollers are uniformly arranged on two sides of the annular groove body.

The utility model provides a pair of linear shaping welding all-in-one, beneficial effect lies in: the method for manually welding the wire rod changes the conventional method for manually welding the wire rod, the three welding guns are arranged on the traditional wire rod forming machine, tungsten electrodes at the end parts of the three welding guns surround the periphery of a to-be-welded point of the wire rod, the three welding guns are started to simultaneously weld the wire rod welded point after the wire rod is bent and formed, the traditional method for manually welding the wire rod is changed, the automation degree is high, the wire rod processing efficiency is effectively improved, and the welding firmness is better.

Drawings

Fig. 1 is a top view of a linear forming and welding integrated machine provided by the present invention;

fig. 2 is a schematic view of a wire welding mechanism of a linear forming and welding integrated machine provided by the present invention;

fig. 3 is the utility model provides a wire rod bending mechanism schematic diagram of linear forming welding all-in-one machine.

In the figure: 1 welding workbench, 2 wire lifting members, 3 wire bending mechanisms, 4 wire welding mechanisms, 5 wire conveying rollers, 6 first correction mechanisms, 7 control boxes, 8 correction workbenches, 9 second correction mechanisms, 10 correction rollers, 11 third correction mechanisms, 12 first clamping mechanisms, 13 second clamping mechanisms, 14 third clamping mechanisms, 15 welding guns, 16 tungsten poles, 17 wire clamping blocks, 18 sliding rails, 19 wire clamping claws, 20 clamping claw electric push rods, 21 lifting motors, 22 clamping electric push rods, 23 outer cylinders, 24 first clamping grooves, 25 inner cylinders, 26 gears, 27 second clamping grooves, 28 inner cylinder motors, 29 outer cylinder connecting rods and 30 outer cylinder motors.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, a linear forming and welding integrated machine comprises a welding workbench 1, wherein a wire bending mechanism 3, a wire welding mechanism 4 and a wire conveying roller 5 are fixedly installed on the upper end face of the welding workbench 1, a correcting workbench 8 is arranged on the right side of the welding workbench 1, a first correcting mechanism 6, a control box 7, a correcting workbench 8 and a second correcting mechanism 9 are installed on the upper end face of the correcting workbench 8, a third correcting mechanism 11 is installed on the right side of the correcting workbench 8, and driving motors in the wire bending mechanism 3, the wire welding mechanism 4, the wire conveying roller 5, the first correcting mechanism 6, the second correcting mechanism 9 and the third correcting mechanism 11 are electrically connected with the control box 7 through wires.

The wire bending mechanism 3 comprises an outer cylinder 23 penetrating through the welding workbench 1, a second clamping groove 27 is formed in the top of the outer cylinder 23, an inner cylinder 25 is arranged in the inner cavity of the outer cylinder 23 in a rotating mode, a first clamping groove 24 is fixedly arranged on the upper end face of the inner cylinder 25, a gear 26 is arranged on the outer wall of the outer cylinder 23, an outer cylinder link rod 29 is connected to the bottom of the outer cylinder 23, and the wire bending mechanism 3 further comprises an inner cylinder motor 28 and an outer cylinder motor 30 which are used for driving the outer cylinder 23 and the inner cylinder 25 to rotate. The wire conveying roller 5 comprises a plurality of groups of rollers arranged side by side and is driven to rotate by a driving motor arranged at the bottom of the welding workbench 1.

First aligning gear 6, second aligning gear 9 all include the gyro wheel that the multiunit set up side by side, what the multiunit was installed side by side drives rotatoryly by installing the driving motor in 8 bottoms of correction workstation. The rollers in the first correcting mechanism 6 are installed in the horizontal direction, the rollers in the second correcting mechanism 9 are installed in the vertical direction, and the first correcting mechanism 6 and the second correcting mechanism 9 are used for correcting the wire rod to enable the surface of the wire rod to be flat and free of bending.

Wire rod welding mechanism 4 is including installing first fixture 12 in weldment work platform 1 bottom, second fixture 13, third fixture 14, first fixture 12, second fixture 13, it has welder 15 all to centre gripping on the third fixture 14, welder 15 all is connected with control box 7 through the wire, the tungsten electrode 16 of welder 15 tip encircles around the wire solder joint, wire rod welding mechanism 4 still includes two pairs of wire rod clamp splice 17, the wire rod clamp splice 17 at top is connected with centre gripping electric putter 22, two pairs of wire rod clamp splice 17 are located welder 15's the left and right sides.

Wire rod welding mechanism 4 still promotes component 2 and slide rail 18 including the wire rod that is located wire rod clamp splice 17 both sides, and wire rod promotes component 2 and includes from supreme wire rod jack catch 19, jack catch electric putter 20, the promotion motor 21 that sets gradually down, and jack catch electric putter 20's power rod drives wire rod jack catch 19 and folds and part. The third correction mechanism 11 comprises an annular groove body, correction rollers 10 are uniformly arranged on two sides of the annular groove body, the linear forming and welding integrated machine changes the existing manual wire welding method, three welding guns 15 are arranged on a traditional wire forming machine, tungsten electrodes 16 at the end parts of the three welding guns 15 surround the periphery of a to-be-welded point of a wire, the three welding guns 15 are started to weld the wire welding point simultaneously after the wire is bent and formed, the traditional manual wire welding method is changed, the automation degree is high, the wire processing efficiency is effectively improved, and the welding firmness is better.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A linear forming and welding integrated machine comprises a welding workbench (1) and is characterized in that, the upper end surface of the welding workbench (1) is fixedly provided with a wire bending mechanism (3), a wire welding mechanism (4) and a wire conveying roller (5), a correcting workbench (8) is arranged on the right side of the welding workbench (1), a first correcting mechanism (6), a control box (7), the correcting workbench (8) and a second correcting mechanism (9) are arranged on the upper end surface of the correcting workbench (8), a third correcting mechanism (11) is arranged on the right side of the correcting workbench (8), and the driving motors in the wire bending mechanism (3), the wire welding mechanism (4), the wire conveying roller (5), the first correcting mechanism (6), the second correcting mechanism (9) and the third correcting mechanism (11) are electrically connected with the control box (7) through wires.

2. The all-in-one linear forming and welding machine according to claim 1, wherein the wire bending mechanism (3) comprises an outer cylinder (23) penetrating through the welding workbench (1), a second clamping groove (27) is formed in the top of the outer cylinder (23), an inner cylinder (25) is rotatably arranged in an inner cavity of the outer cylinder (23), a first clamping groove (24) is fixedly arranged on the upper end face of the inner cylinder (25), a gear (26) is arranged on the outer wall of the outer cylinder (23), an outer cylinder link rod (29) is connected to the bottom of the outer cylinder (23), and the wire bending mechanism (3) further comprises an inner cylinder motor (28) and an outer cylinder motor (30) for driving the outer cylinder (23) and the inner cylinder (25) to rotate.

3. The all-in-one machine for linear forming and welding as claimed in claim 1, characterized in that the wire conveying rollers (5) comprise a plurality of sets of rollers arranged side by side and are driven to rotate by a driving motor arranged at the bottom of the welding workbench (1).

4. The all-in-one machine for linear forming and welding as claimed in claim 1, wherein the first correcting mechanism (6) and the second correcting mechanism (9) comprise a plurality of groups of rollers arranged side by side, and the plurality of groups of rollers arranged side by side are driven to rotate by a driving motor arranged at the bottom of the correcting workbench (8).

5. The all-in-one machine for linear forming and welding as claimed in claim 4, wherein the rollers in the first correcting mechanism (6) are installed in a horizontal direction, and the rollers in the second correcting mechanism (9) are installed in a vertical direction.

6. The linear forming and welding integrated machine according to claim 1, wherein the wire welding mechanism (4) comprises a first clamping mechanism (12), a second clamping mechanism (13) and a third clamping mechanism (14) which are installed at the bottom of the welding workbench (1), welding guns (15) are clamped on the first clamping mechanism (12), the second clamping mechanism (13) and the third clamping mechanism (14), the welding guns (15) are connected with the control box (7) through wires, tungsten electrodes (16) at the end parts of the welding guns (15) surround welding points of wires, the wire welding mechanism (4) further comprises two pairs of wire clamping blocks (17), the wire clamping blocks (17) at the top are connected with a clamping electric push rod (22), and the two pairs of wire clamping blocks (17) are located on the left side and the right side of the welding guns (15).

7. The linear forming and welding integrated machine according to claim 1, wherein the wire welding mechanism (4) further comprises wire lifting members (2) and sliding rails (18) which are positioned on two sides of the wire clamping block (17), the wire lifting members (2) comprise wire clamping jaws (19), clamping jaw electric push rods (20) and lifting motors (21) which are sequentially arranged from bottom to top, and power rods of the clamping jaw electric push rods (20) drive the wire clamping jaws (19) to close and separate.

8. The all-in-one machine for linear forming and welding as claimed in claim 1, wherein the third correcting mechanism (11) comprises an annular groove body, and correcting rollers (10) are uniformly arranged on two sides of the annular groove body.