CN212552506U - Intelligent series bulk vehicle air compressor base location frock - Google Patents
Intelligent series bulk vehicle air compressor base location frock Download PDFInfo
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- CN212552506U CN212552506U CN202022033224.6U CN202022033224U CN212552506U CN 212552506 U CN212552506 U CN 212552506U CN 202022033224 U CN202022033224 U CN 202022033224U CN 212552506 U CN212552506 U CN 212552506U
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Abstract
The utility model discloses an intelligent series bulk vehicle air compressor base location frock belongs to automobile-used air compressor machine welding frock technical field. The utility model discloses in work platform that is equipped with, the limiting plate, compress tightly unit and locking unit, through compact structure through the pivot rotatory to air compressor machine base top, carry out the locking through locking structure to compact structure afterwards, guarantee to compress tightly the effect to it and prevent the deviation from appearing in the welding process, and then guarantee the welding quality of air compressor machine base, effectively solve present workshop personnel operation welding air compressor machine base, can't reduce welding deformation during the welding, it is big to lead to the follow-up assembly degree of difficulty, welding quality is poor, work efficiency is low, the big technical problem of staff intensity of labour.
Description
Technical Field
The utility model relates to a technical field of automobile-used air compressor machine welding frock especially relates to intelligent series bulk vehicle air compressor machine base location frock.
Background
An air compressor for a vehicle, also called air compressor (english: air compressor), is a main body of an air source device, and is a device for converting mechanical energy of a prime mover (usually an electric motor) into gas pressure energy, and is an air pressure generating device for compressing air. The air compressor for the bulk vehicle is used for compressing the powder in the bulk tank through air and discharging the powder out of the bulk tank. The air compressor base in the current workshop passes through manual welding, and the welded part of air compressor base can't be guaranteed to the in-process all the time motionless, if the offset appears, will lead to whole base to report or the back of excision to weld again, production efficiency greatly reduced, simultaneously in welding process, welded part can take place certain deflection owing to there is not the external object of exerting pressure in welding seam department, lead to follow-up assembly degree of difficulty big, welding quality is poor, work efficiency is low, staff intensity of labour is big.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving among the prior art not enough, so propose intelligent series bulk vehicle air compressor base location frock, the deflection that the welding produced reduces, is that the product satisfies technical requirement, and the quality improves, and is pleasing to the eye, and the assembly nature is good to the maintenance of frock is simple, simple structure, convenient operation, and the security performance is high, the reliability is high, can satisfy workshop operating efficiency and workman's operation travelling comfort requirement.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
intelligent series bulk vehicle air compressor base location frock, including work platform, work platform is last to install the limiting plate, compress tightly unit and locking unit, it includes fixing base one, pivot and compact structure to compress tightly the unit, a fixing base fixed connection is in the left side of work platform upper surface, the pivot is installed on fixing base one, be provided with compact structure in the pivot, the locking unit includes fixing base two and locking structure, two fixed connection of fixing base are on the right side of work platform upper surface, it is connected with the locking structure to rotate on the fixing base two, through compact structure compresses tightly the back and is connected and locking with locking structure adaptation to the air compressor base.
The utility model discloses in further preferred scheme, compact structure includes the sleeve pipe, adjusts pole one, nut one and clamp plate, the sleeve pipe rotates to be connected in the pivot, the one end of adjusting pole one and sleeve pipe fixed connection, other end accordant connection have nut one, the clamp plate activity sets up in the outside of adjusting pole one and is located nut one and sleeve pipe between, the clamp plate is kept away from the one end of adjusting pole one and has been seted up the connection notch.
The utility model discloses in further preferred scheme, the locking structure is including adjusting pole two and nut two, it rotates to connect on fixing base two to adjust pole two, nut two accordant connection just is located the one side of keeping away from fixing base two in the outside of adjusting pole two.
The utility model discloses in further preferred scheme, be located spread groove department fixedly connected with wedge one on the upper surface of clamp plate, it is equipped with the wedge two that sets up with wedge one relatively to adjust pole two to go up the cover, wedge one and two prevention of wedge adjust the pole two and break away from the connection notch.
The utility model discloses in further preferred scheme, it is equipped with compression spring to adjust pole one and overlap, compression spring sets up between clamp plate and nut one.
The utility model discloses in further preferred scheme, be located connection notch department set up the positioning groove with two adaptations of nut on the clamp plate.
The utility model discloses in further preferred scheme, the installing port has been seted up on the limiting plate, the inside rotation of installing port is connected with the subplate, the subplate is L shape structure, and when the air compressor pedestal mounting back on work platform, the subplate is rotatory 90 degrees back lower parts of restriction air compressor base.
The utility model discloses in further preferred scheme, the subplate includes the horizontal part and the vertical portion of body coupling, the horizontal part rotates to be connected on the limiting plate, the blind hole has been seted up on the horizontal part, the inside impeller that is provided with of blind hole, the impeller passes through the spring activity and sets up inside the blind hole, impeller part extends to the outside of blind hole.
The utility model also discloses a use method of intelligent series bulk vehicle air compressor base location frock, including following step:
A. firstly, an air compressor base is arranged on a working platform according to the position of a limiting plate, the air compressor base pushes a horizontal part of an auxiliary plate to rotate when the air compressor base is arranged, after the air compressor base rotates to a certain degree, the horizontal part is in a vertical state, the vertical part is in a horizontal state, and the lower part of the air compressor base is limited under the action of a pushing piece;
B. then, firstly adjusting the first nut to a proper position, and then rotating the first adjusting rod, wherein the first adjusting rod rotates with the rotating shaft through the sleeve until the pressing plate is horizontally placed on the upper part of the air compressor base;
C. adjusting the second nut to a proper position, rotating the second adjusting rod to enable the second adjusting rod to be inserted into the connecting notch, and enabling the second nut and the second wedge block to be located above the connecting notch;
D. and adjusting a nut II downwards until the wedge block II is attached to the wedge block I, enabling the pressing plate to be in a horizontal state, then performing welding work on the air compressor base, performing reverse operation after welding is completed to separate an adjusting rod II and a connecting notch, and removing the air compressor base.
Compared with the prior art, the utility model discloses possess following beneficial effect:
1. the utility model discloses in work platform that is equipped with, the limiting plate, compress tightly unit and locking unit, through compact structure through the pivot rotatory to air compressor machine base top, carry out the locking through the locking structure to compact structure afterwards, guarantee to compress tightly the effect to it and prevent the deviation from appearing in the welding process, and then guarantee the welding quality of air compressor machine base, effectively solve present workshop personnel operation welding air compressor machine base, can't reduce welding deformation during the welding, it is big to lead to the follow-up assembly degree of difficulty, welding quality is poor, work efficiency is low, the big technical problem of staff intensity of labour.
2. The utility model discloses well compact structure includes the sleeve pipe, adjust pole one, nut one and clamp plate, the locking structure is including adjusting pole two and nut two, through rotating sleeve, it rotates to adjust pole one drive clamp plate syntropy and be close to air compressor machine base top part, afterwards behind clamp plate contact air compressor machine base top, the rotation is adjusted the connection notch adaptation on pole two and the clamp plate, two clamp plates compress tightly at adjusting nut, prevent that the deviation from appearing in welding process influences welding quality, the effect of nut one mainly is the height that the assurance device clamp plate compressed tightly.
3. The utility model discloses be equipped with wedge one on the well clamp plate, adjust the wedge two that is equipped with on the pole two, wedge one, wedge two combine nut two, nut one and connect the notch to combine to use and can realize that more efficient compresses tightly the effect, can also guarantee simultaneously that the clamp plate is in the horizontality after compressing tightly.
4. The utility model discloses well compression spring who is equipped with on the regulation pole one can guarantee the horizontal effect after the device compresses tightly effect and clamp plate compress tightly the air compressor base, can also avoid the clamp plate because the nut one and nut two highly can not be unanimous completely and take place to warp the function that influences welding quality after permanent, indirect improvement device's reliability.
5. The utility model discloses set up the vice board that installing port and installing port inside rotation are connected with L shape structure on the well limiting plate, utilize the horizontal part and the vertical portion of vice board to the effect of air compressor machine base lower part under different states, control the location effect of air compressor machine base lower part, further improve the location effect and the welding quality of device.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a cross-sectional view of the connection between the pusher and the subplate of FIG. 2;
fig. 4 is a schematic view of another embodiment of the present invention.
In the figure: 1. a working platform; 2. a limiting plate; 3. a first fixed seat; 4. a rotating shaft; 5. a second fixed seat; 6. a sleeve; 7. adjusting a rod I; 8. a first nut; 9. pressing a plate; 10. a connection notch; 11. a second adjusting rod; 12. a second nut; 13. a first wedge block; 14. a second wedge block; 15. a compression spring; 16. a positioning groove; 17. a sub-board; 18. a pusher member.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Example 1:
as shown in fig. 1-3, intelligent series bulk vehicle air compressor base location frock, including work platform 1, install limiting plate 2 on the work platform 1, compress tightly unit and locking unit, it includes fixing base 3, pivot 4 and compact structure to compress tightly the unit, the left side of fixing base 3 fixed connection at work platform 1 upper surface, pivot 4 is installed on fixing base 3, be provided with the compact structure in the pivot 4, the locking unit includes fixing base two 5 and locking structure, fixing base two 5 fixed connection is on the right side of work platform 1 upper surface, it is connected with the locking structure to rotate on fixing base two 5, through compact structure compresses tightly the back with locking structure adaptation and locking to the air compressor base. Through compact structure 4 rotations to air compressor machine base top through the pivot, carry out the locking through the locking structure to compact structure afterwards, guarantee to compress tightly the effect to it and prevent the deviation from appearing in the welding process, and then guarantee the welding quality of air compressor machine base, effectively solve present workshop personnel operation welding air compressor machine base, can't reduce welding deformation during the welding, it is big to lead to follow-up assembly degree of difficulty, welding quality is poor, work efficiency is low, the technical problem that staff intensity of labour is big.
In this embodiment, a further preferred scheme is provided, the compressing structure includes a sleeve 6, a first adjusting rod 7, a first nut 8 and a pressing plate 9, the sleeve 6 is rotatably connected to the rotating shaft 4, one end of the first adjusting rod 7 is fixedly connected to the sleeve 6, the other end of the first adjusting rod 7 is connected to the first nut 8 in a matching manner, the pressing plate 9 is movably arranged on the outer side of the first adjusting rod 7 and is located between the first nut 8 and the sleeve 6, and one end of the pressing plate 9, which is far away from the first adjusting rod 7, is provided with a connecting notch 10. The sleeve 6 and the pressing plate 9 are driven to rotate towards one side close to the upper side of the base of the air compressor together through the rotating adjusting rod I7, and meanwhile the pressing height of the pressing plate 9 is limited by the nut I8.
In a further preferable scheme in this embodiment, the locking structure includes a second adjusting rod 11 and a second nut 12, the second adjusting rod 11 is rotatably connected to the second fixing base 5, and the second nut 12 is connected to the outer side of the second adjusting rod 11 through a screw thread in a matching manner and is located on a side far away from the second fixing base 5. The second rotating adjusting rod 11 causes the second adjusting rod 11 to be inserted into the connecting notch 10, and then the second adjusting nut 14 causes the pressing plate 10 to be pressed, so that the effect of pressing the whole base of the air compressor is achieved.
In the present embodiment, it is further preferable that a positioning groove 16 adapted to the second nut 12 is formed on the pressing plate 9 at the connecting notch 10. The second positioning groove 16 is used for limiting the position of the second nut 12 to achieve the effect of preventing the second connecting notch 10 from being separated from the second adjusting rod 11.
In a further preferred aspect of this embodiment, a mounting opening is formed in the limiting plate 2, an auxiliary plate 17 is rotatably connected to the inside of the mounting opening, the auxiliary plate 17 is an L-shaped structure, and after the air compressor base is mounted on the working platform 1, the auxiliary plate 17 is rotated by 90 degrees to limit the lower portion of the air compressor base.
In a further preferable scheme in this embodiment, the auxiliary plate 17 includes a horizontal portion and a vertical portion that are integrally connected, the horizontal portion is rotatably connected to the limiting plate 2, the horizontal portion is provided with a blind hole, the blind hole is internally provided with a pushing member 18, the pushing member 18 is movably arranged inside the blind hole through a spring, and the pushing member 18 partially extends to the outer side of the blind hole. The horizontal part and the vertical part of the auxiliary plate 17 are utilized to act on the lower part of the air compressor base in different states to control the positioning effect of the lower part of the air compressor base, and the positioning effect and the welding quality of the device are further improved. Meanwhile, when the vertical part is in a horizontal state, the lower part of the air compressor base cannot be automatically separated through the action of the pushing piece 18 and the spring, and the auxiliary plate 17 can be separated from the air compressor base only through applying external force, so that the positioning effect of the lower part of the air compressor base is ensured.
Example 2:
as shown in fig. 4, unlike embodiment 1, a first wedge block 13 is fixedly connected to the upper surface of the pressing plate 9 at the connecting notch 10, a second wedge block 14 opposite to the first wedge block 13 is sleeved on the adjusting rod 11, and the first wedge block 13 and the second wedge block 14 prevent the adjusting rod 11 from being separated from the connecting notch 10. The wedge-shaped block I13, the wedge-shaped block II 14, the nut II 12, the nut I8 and the connecting notch 10 are combined for use, so that a more efficient compression effect can be realized, and meanwhile, the horizontal state of the compression plate after compression can be ensured.
In this embodiment, it is further preferable that the adjusting rod one 7 is sleeved with a compression spring 15, and the compression spring 15 is disposed between the pressing plate 9 and the nut one 8. The pressing effect of the device and the horizontal effect of the pressing plate after the pressing plate presses the air compressor base can be guaranteed, and the pressing plate 9 can be prevented from being deformed to influence the welding quality due to the fact that the heights of the first nut 8 and the second nut 14 cannot be completely consistent and long-term, and the reliability of the device is indirectly improved.
Example 3:
the use method of the intelligent series bulk vehicle air compressor base positioning tool comprises the following steps:
A. firstly, an air compressor base is arranged on a working platform 1 according to the position of a limiting plate 2, the air compressor base firstly pushes a horizontal part of an auxiliary plate 17 to rotate when the air compressor base is arranged, and after the air compressor base rotates to 90 degrees, the horizontal part is changed into a vertical state, the vertical part is changed into a horizontal state, and the lower part of the air compressor base is limited under the action of a pushing piece 18;
B. then, firstly adjusting a first nut 8 to a proper position, then rotating a first adjusting rod 7, and enabling the first adjusting rod 7 to rotate with the rotating shaft 4 through a sleeve 6 until a pressing plate 9 is horizontally placed on the upper part of the base of the air compressor;
C. adjusting the second nut 12 to a proper position, and rotating the second adjusting rod 11 to enable the second adjusting rod 11 to be inserted into the connecting notch 10, wherein the second nut 12 and the second wedge block 14 are located above the connecting notch 10;
D. and (3) downwards adjusting a nut II 12 until a wedge block II 14 is attached to a wedge block I13, enabling the pressing plate 9 to be in a horizontal state, then performing welding work on the air compressor base, reversely operating a separation adjusting rod II 11 and a connecting notch 10 after the welding is finished, and removing the air compressor base.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto. The substitution may be of partial structures, devices, method steps, or may be a complete solution. According to the technical scheme of the utility model and utility model thereof think of and equal replacement or change, all should cover within the scope of protection of the utility model.
Claims (8)
1. Intelligent series bulk vehicle air compressor base location frock, including work platform (1), its characterized in that, install limiting plate (2), compress tightly unit and locking unit on work platform (1), it includes fixing base (3), pivot (4) and compact structure to compress tightly the unit, fixing base (3) fixed connection is in the left side of work platform (1) upper surface, install on fixing base (3) pivot (4), be provided with compact structure on pivot (4), the locking unit includes fixing base two (5) and locking structure, fixing base two (5) fixed connection is on the right side of work platform (1) upper surface, it is connected with the locking structure to rotate on fixing base two (5), through compact structure compresses tightly the back and is connected and the locking with locking structure adaptation to the air compressor base.
2. The intelligent series bulk compressor base positioning tool according to claim 1, wherein the compressing structure comprises a sleeve (6), a first adjusting rod (7), a first nut (8) and a pressing plate (9), the sleeve (6) is rotatably connected to the rotating shaft (4), one end of the first adjusting rod (7) is fixedly connected with the sleeve (6), the other end of the first adjusting rod is connected with the first nut (8) in a matching mode, the pressing plate (9) is movably arranged on the outer side of the first adjusting rod (7) and located between the first nut (8) and the sleeve (6), and a connecting notch (10) is formed in one end, away from the first adjusting rod (7), of the pressing plate (9).
3. The intelligent series bulk compressor base positioning tool according to claim 2, wherein the locking structure comprises a second adjusting rod (11) and a second nut (12), the second adjusting rod (11) is rotatably connected to the second fixing base (5), and the second nut (12) is connected to the outer side of the second adjusting rod (11) in a matching manner and is located on the side far away from the second fixing base (5).
4. The intelligent series bulk compressor base positioning tool according to claim 3, wherein a first wedge block (13) is fixedly connected to the upper surface of the pressing plate (9) at the connecting notch (10), a second wedge block (14) opposite to the first wedge block (13) is sleeved on the second adjusting rod (11), and the first wedge block (13) and the second wedge block (14) prevent the second adjusting rod (11) from being separated from the connecting notch (10).
5. The intelligent series bulk air compressor base positioning tool as claimed in claim 2, wherein a compression spring (15) is sleeved on the adjusting rod I (7), and the compression spring (15) is arranged between the pressing plate (9) and the nut I (8).
6. The intelligent series bulk compressor base positioning tool according to claim 3, wherein a positioning groove (16) matched with the second nut (12) is formed in the pressing plate (9) at the connecting notch (10).
7. The intelligent series bulk vehicle air compressor base positioning tool according to claim 1, wherein a mounting opening is formed in the limiting plate (2), an auxiliary plate (17) is rotatably connected to the inside of the mounting opening, the auxiliary plate (17) is of an L-shaped structure, and after the air compressor base is mounted on the working platform (1), the auxiliary plate (17) rotates 90 degrees and then limits the lower portion of the air compressor base.
8. The tooling for positioning the base of the intelligent series bulk air compressor as claimed in claim 7, wherein the subplate (17) comprises a horizontal part and a vertical part which are integrally connected, the horizontal part is rotatably connected to the limiting plate (2), the horizontal part is provided with a blind hole, the blind hole is internally provided with a pushing member (18), the pushing member (18) is movably arranged in the blind hole through a spring, and the pushing member (18) partially extends to the outer side of the blind hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022033224.6U CN212552506U (en) | 2020-09-15 | 2020-09-15 | Intelligent series bulk vehicle air compressor base location frock |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022033224.6U CN212552506U (en) | 2020-09-15 | 2020-09-15 | Intelligent series bulk vehicle air compressor base location frock |
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| CN212552506U true CN212552506U (en) | 2021-02-19 |
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| CN202022033224.6U Active CN212552506U (en) | 2020-09-15 | 2020-09-15 | Intelligent series bulk vehicle air compressor base location frock |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992962A (en) * | 2020-09-15 | 2020-11-27 | 安徽星马专用汽车有限公司 | Intelligent series bulk vehicle air compressor base positioning tool and using method |
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2020
- 2020-09-15 CN CN202022033224.6U patent/CN212552506U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992962A (en) * | 2020-09-15 | 2020-11-27 | 安徽星马专用汽车有限公司 | Intelligent series bulk vehicle air compressor base positioning tool and using method |
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