CN111992962A - Intelligent series bulk vehicle air compressor base positioning tool and using method - Google Patents
Intelligent series bulk vehicle air compressor base positioning tool and using method Download PDFInfo
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- CN111992962A CN111992962A CN202010966501.0A CN202010966501A CN111992962A CN 111992962 A CN111992962 A CN 111992962A CN 202010966501 A CN202010966501 A CN 202010966501A CN 111992962 A CN111992962 A CN 111992962A
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000003466 welding Methods 0.000 claims abstract description 33
- 238000003825 pressing Methods 0.000 claims description 49
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 230000006978 adaptation Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 16
- 238000009434 installation Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
The invention discloses an intelligent series bulk vehicle air compressor base positioning tool and a using method thereof, and belongs to the technical field of vehicle air compressor welding tools. According to the working platform, the limiting plate, the compressing unit and the locking unit, the compressing structure rotates to the position above the air compressor base through the rotating shaft, then the compressing structure is locked through the locking structure, the compressing effect is guaranteed, deviation in the welding process is prevented, the welding quality of the air compressor base is further guaranteed, and the technical problems that welding deformation cannot be reduced when workers operate and weld the air compressor base in a workshop, follow-up assembly difficulty is large, welding quality is poor, working efficiency is low, and labor intensity of workers is high are effectively solved.
Description
Technical Field
The invention relates to the technical field of welding tools for vehicle air compressors, in particular to a positioning tool for bases of intelligent series bulk vehicle air compressors and a using method thereof.
Background
An air compressor for a vehicle, also called air compressor (english: air compressor), is a main body of an air source device, and is a device for converting mechanical energy of a prime mover (usually an electric motor) into gas pressure energy, and is an air pressure generating device for compressing air. The air compressor for the bulk vehicle is used for compressing the powder in the bulk tank through air and discharging the powder out of the bulk tank. The air compressor base in the current workshop passes through manual welding, and the welded part of air compressor base can't be guaranteed to the in-process all the time motionless, if the offset appears, will lead to whole base to report or the back of excision to weld again, production efficiency greatly reduced, simultaneously in welding process, welded part can take place certain deflection owing to there is not the external object of exerting pressure in welding seam department, lead to follow-up assembly degree of difficulty big, welding quality is poor, work efficiency is low, staff intensity of labour is big.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides the positioning tool for the base of the intelligent series bulk vehicle air compressor and the use method thereof, the deformation generated by welding is reduced, the product meets the technical requirements, the quality is improved, the appearance is attractive, the assembly performance is good, the maintenance of the tool is simple, the structure is simple, the operation is convenient, the safety performance is high, the reliability is high, and the requirements of the workshop operation efficiency and the operation comfort of workers can be met.
In order to achieve the purpose, the invention adopts the following technical scheme:
intelligent series bulk vehicle air compressor base location frock, including work platform, work platform is last to install the limiting plate, compress tightly unit and locking unit, it includes fixing base one, pivot and compact structure to compress tightly the unit, a fixing base fixed connection is in the left side of work platform upper surface, the pivot is installed on fixing base one, be provided with compact structure in the pivot, the locking unit includes fixing base two and locking structure, two fixed connection of fixing base are on the right side of work platform upper surface, it is connected with the locking structure to rotate on the fixing base two, through compact structure compresses tightly the back and is connected and locking with locking structure adaptation to the air compressor base.
In a further preferable scheme of the invention, the compression structure comprises a sleeve, a first adjusting rod, a first nut and a pressing plate, the sleeve is rotatably connected to the rotating shaft, one end of the first adjusting rod is fixedly connected with the sleeve, the other end of the first adjusting rod is connected with the first nut in a matching manner, the pressing plate is movably arranged on the outer side of the first adjusting rod and is positioned between the first nut and the sleeve, and one end of the pressing plate, which is far away from the first adjusting rod, is provided with a connecting notch.
In a further preferable scheme of the invention, the locking structure comprises a second adjusting rod and a second nut, the second adjusting rod is rotatably connected to the second fixing seat, and the second nut is connected to the outer side of the second adjusting rod in a matched manner and is positioned on one side far away from the second fixing seat.
In a further preferable scheme of the invention, a first wedge block is fixedly connected to the upper surface of the pressing plate at the connecting groove, a second wedge block arranged opposite to the first wedge block is sleeved on the adjusting rod II, and the first wedge block and the second wedge block prevent the adjusting rod II from being separated from the connecting groove.
In a further preferable scheme of the invention, a compression spring is sleeved on the first adjusting rod and is arranged between the pressing plate and the first nut.
In a further preferable scheme of the invention, a positioning groove matched with the second nut is formed in the pressing plate at the connecting groove.
In a further preferable scheme of the invention, the limiting plate is provided with an installation opening, the inner part of the installation opening is rotatably connected with an auxiliary plate, the auxiliary plate is of an L-shaped structure, and after the air compressor base is installed on the working platform, the auxiliary plate rotates 90 degrees and then limits the lower part of the air compressor base.
In a further preferable scheme of the invention, the auxiliary plate comprises a horizontal part and a vertical part which are integrally connected, the horizontal part is rotatably connected with the limiting plate, the horizontal part is provided with a blind hole, the interior of the blind hole is provided with a pushing piece, the pushing piece is movably arranged in the blind hole through a spring, and the pushing piece partially extends to the outer side of the blind hole.
The invention also discloses a use method of the intelligent series bulk vehicle air compressor base positioning tool, which comprises the following steps:
A. firstly, an air compressor base is arranged on a working platform according to the position of a limiting plate, the air compressor base pushes a horizontal part of an auxiliary plate to rotate when the air compressor base is arranged, after the air compressor base rotates to a certain degree, the horizontal part is in a vertical state, the vertical part is in a horizontal state, and the lower part of the air compressor base is limited under the action of a pushing piece;
B. then, firstly adjusting the first nut to a proper position, and then rotating the first adjusting rod, wherein the first adjusting rod rotates with the rotating shaft through the sleeve until the pressing plate is horizontally placed on the upper part of the air compressor base;
C. adjusting the second nut to a proper position, rotating the second adjusting rod to enable the second adjusting rod to be inserted into the connecting notch, and enabling the second nut and the second wedge block to be located above the connecting notch;
D. and adjusting a nut II downwards until the wedge block II is attached to the wedge block I, enabling the pressing plate to be in a horizontal state, then performing welding work on the air compressor base, performing reverse operation after welding is completed to separate an adjusting rod II and a connecting notch, and removing the air compressor base.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the working platform, the limiting plate, the compressing unit and the locking unit, the compressing structure rotates to the position above the air compressor base through the rotating shaft, then the compressing structure is locked through the locking structure, the compressing effect is guaranteed, deviation in the welding process is prevented, the welding quality of the air compressor base is further guaranteed, and the technical problems that welding deformation cannot be reduced when workers operate and weld the air compressor base in a workshop, follow-up assembly difficulty is large, welding quality is poor, working efficiency is low, and labor intensity of workers is high are effectively solved.
2. The pressing structure comprises a sleeve, a first adjusting rod, a first nut and a pressing plate, the locking structure comprises a second adjusting rod and a second nut, the sleeve is rotated, the first adjusting rod drives the first pressing plate to rotate in the same direction close to the upper part of the air compressor base, then the second adjusting rod is rotated to be matched with a connecting notch in the pressing plate after the pressing plate is contacted with the upper part of the air compressor base, the two pressing plates are pressed tightly by the adjusting nut, the welding quality is prevented from being influenced by deviation in the welding process, and the first nut mainly plays a role in ensuring the pressing height of the pressing plate of the device.
3. According to the invention, the first wedge block and the second wedge block arranged on the second adjusting rod are arranged on the pressing plate, the first wedge block and the second wedge block are combined with the second nut and the first nut and the connecting notch for use, so that a more efficient pressing effect can be realized, and the pressing plate can be ensured to be in a horizontal state after being pressed.
4. According to the invention, the compression spring arranged on the first adjusting rod can ensure the pressing effect of the device and the horizontal effect of the pressing plate after the pressing plate presses the air compressor base, and can also avoid the function that the welding quality is influenced by the deformation of the pressing plate after a long time due to the fact that the heights of the first nut and the second nut are not completely consistent, so that the reliability of the device is indirectly improved.
5. According to the invention, the limiting plate is provided with the mounting port, the inner part of the mounting port is rotatably connected with the auxiliary plate with the L-shaped structure, the positioning effect of the lower part of the air compressor base is controlled by utilizing the action of the horizontal part and the vertical part of the auxiliary plate on the lower part of the air compressor base in different states, and the positioning effect and the welding quality of the device are further improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a cross-sectional view of the connection between the pusher and the subplate of FIG. 2;
fig. 4 is a schematic view of the overall structure of another embodiment of the present invention.
In the figure: 1. a working platform; 2. a limiting plate; 3. a first fixed seat; 4. a rotating shaft; 5. a second fixed seat; 6. a sleeve; 7. adjusting a rod I; 8. a first nut; 9. pressing a plate; 10. a connection notch; 11. a second adjusting rod; 12. a second nut; 13. a first wedge block; 14. a second wedge block; 15. a compression spring; 16. a positioning groove; 17. a sub-board; 18. a pusher member.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1:
as shown in fig. 1-3, intelligent series bulk vehicle air compressor base location frock, including work platform 1, install limiting plate 2 on the work platform 1, compress tightly unit and locking unit, it includes fixing base 3, pivot 4 and compact structure to compress tightly the unit, the left side of fixing base 3 fixed connection at work platform 1 upper surface, pivot 4 is installed on fixing base 3, be provided with the compact structure in the pivot 4, the locking unit includes fixing base two 5 and locking structure, fixing base two 5 fixed connection is on the right side of work platform 1 upper surface, it is connected with the locking structure to rotate on fixing base two 5, through compact structure compresses tightly the back with locking structure adaptation and locking to the air compressor base. Through compact structure 4 rotations to air compressor machine base top through the pivot, carry out the locking through locking structure to compact structure afterwards, guarantee to compress tightly the effect to it and prevent the deviation from appearing in the welding process, and then guarantee the welding quality of air compressor machine base, effectively solve present workshop personnel operation welding air compressor machine base, can't reduce welding deformation during the welding, it is big to lead to follow-up assembly degree of difficulty, welding quality is poor, work efficiency is low, the technical problem that staff intensity of labour is big.
In this embodiment, a further preferred scheme is provided, the compressing structure includes a sleeve 6, a first adjusting rod 7, a first nut 8 and a pressing plate 9, the sleeve 6 is rotatably connected to the rotating shaft 4, one end of the first adjusting rod 7 is fixedly connected to the sleeve 6, the other end of the first adjusting rod 7 is connected to the first nut 8 in a matching manner, the pressing plate 9 is movably arranged on the outer side of the first adjusting rod 7 and is located between the first nut 8 and the sleeve 6, and one end of the pressing plate 9, which is far away from the first adjusting rod 7, is provided with a connecting notch 10. The sleeve 6 and the pressing plate 9 are driven to rotate towards one side close to the upper side of the base of the air compressor together through the rotating adjusting rod I7, and meanwhile the pressing height of the pressing plate 9 is limited by the nut I8.
In a further preferable scheme in this embodiment, the locking structure includes a second adjusting rod 11 and a second nut 12, the second adjusting rod 11 is rotatably connected to the second fixing seat 5, and the second nut 12 is connected to the outer side of the second adjusting rod 11 through a screw thread in a matching manner and is located on one side far away from the second fixing seat 5. The second rotating adjusting rod 11 causes the second adjusting rod 11 to be inserted into the connecting notch 10, and then the second adjusting nut 14 causes the pressing plate 10 to be pressed, so that the effect of pressing the whole base of the air compressor is achieved.
In the present embodiment, it is further preferable that a positioning groove 16 adapted to the second nut 12 is formed on the pressing plate 9 at the connecting notch 10. The second positioning groove 16 is used for limiting the position of the second nut 12 to achieve the effect of preventing the second connecting notch 10 from being separated from the second adjusting rod 11.
In a further preferred aspect of this embodiment, a mounting opening is formed in the limiting plate 2, an auxiliary plate 17 is rotatably connected to the inside of the mounting opening, the auxiliary plate 17 is an L-shaped structure, and after the air compressor base is mounted on the working platform 1, the auxiliary plate 17 is rotated by 90 degrees to limit the lower portion of the air compressor base.
In a further preferable scheme in this embodiment, the auxiliary plate 17 includes a horizontal portion and a vertical portion that are integrally connected, the horizontal portion is rotatably connected to the limiting plate 2, the horizontal portion is provided with a blind hole, the blind hole is internally provided with a pushing member 18, the pushing member 18 is movably arranged inside the blind hole through a spring, and the pushing member 18 partially extends to the outer side of the blind hole. The horizontal part and the vertical part of the auxiliary plate 17 are utilized to act on the lower part of the air compressor base in different states to control the positioning effect of the lower part of the air compressor base, and the positioning effect and the welding quality of the device are further improved. Meanwhile, when the vertical part is in a horizontal state, the lower part of the air compressor base cannot be automatically separated through the action of the pushing piece 18 and the spring, and the auxiliary plate 17 can be separated from the air compressor base only through applying external force, so that the positioning effect of the lower part of the air compressor base is ensured.
Example 2:
as shown in fig. 4, unlike embodiment 1, a first wedge block 13 is fixedly connected to the upper surface of the pressing plate 9 at the connecting notch 10, a second wedge block 14 opposite to the first wedge block 13 is sleeved on the adjusting rod 11, and the first wedge block 13 and the second wedge block 14 prevent the adjusting rod 11 from being separated from the connecting notch 10. The wedge-shaped block I13, the wedge-shaped block II 14, the nut II 12, the nut I8 and the connecting notch 10 are combined for use, so that a more efficient compression effect can be realized, and meanwhile, the horizontal state of the compression plate after compression can be ensured.
In this embodiment, it is further preferable that the adjusting rod one 7 is sleeved with a compression spring 15, and the compression spring 15 is disposed between the pressing plate 9 and the nut one 8. The pressing effect of the device and the horizontal effect of the pressing plate after the pressing plate presses the air compressor base can be guaranteed, and the pressing plate 9 can be prevented from being deformed to influence the welding quality due to the fact that the heights of the first nut 8 and the second nut 14 cannot be completely consistent and long-term, and the reliability of the device is indirectly improved.
Example 3:
the use method of the intelligent series bulk vehicle air compressor base positioning tool comprises the following steps:
A. firstly, an air compressor base is arranged on a working platform 1 according to the position of a limiting plate 2, the air compressor base firstly pushes a horizontal part of an auxiliary plate 17 to rotate when the air compressor base is arranged, and after the air compressor base rotates to 90 degrees, the horizontal part is changed into a vertical state, the vertical part is changed into a horizontal state, and the lower part of the air compressor base is limited under the action of a pushing piece 18;
B. then, firstly adjusting a first nut 8 to a proper position, then rotating a first adjusting rod 7, and enabling the first adjusting rod 7 to rotate with the rotating shaft 4 through a sleeve 6 until a pressing plate 9 is horizontally placed on the upper part of the base of the air compressor;
C. adjusting the second nut 12 to a proper position, and rotating the second adjusting rod 11 to enable the second adjusting rod 11 to be inserted into the connecting notch 10, wherein the second nut 12 and the second wedge block 14 are located above the connecting notch 10;
D. and (3) downwards adjusting a nut II 12 until a wedge block II 14 is attached to a wedge block I13, enabling the pressing plate 9 to be in a horizontal state, then performing welding work on the air compressor base, reversely operating a separation adjusting rod II 11 and a connecting notch 10 after the welding is finished, and removing the air compressor base.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto. The substitution may be of partial structures, devices, method steps, or may be a complete solution. The technical solution and the inventive concept thereof according to the present invention should be equally replaced or changed within the protection scope of the present invention.
Claims (9)
1. Intelligent series bulk vehicle air compressor base location frock, including work platform (1), its characterized in that, install limiting plate (2), compress tightly unit and locking unit on work platform (1), it includes fixing base (3), pivot (4) and compact structure to compress tightly the unit, fixing base (3) fixed connection is in the left side of work platform (1) upper surface, install on fixing base (3) pivot (4), be provided with compact structure on pivot (4), the locking unit includes fixing base two (5) and locking structure, fixing base two (5) fixed connection is on the right side of work platform (1) upper surface, it is connected with the locking structure to rotate on fixing base two (5), through compact structure compresses tightly the back and is connected and the locking with locking structure adaptation to the air compressor base.
2. The intelligent series bulk compressor base positioning tool according to claim 1, wherein the compressing structure comprises a sleeve (6), a first adjusting rod (7), a first nut (8) and a pressing plate (9), the sleeve (6) is rotatably connected to the rotating shaft (4), one end of the first adjusting rod (7) is fixedly connected with the sleeve (6), the other end of the first adjusting rod is connected with the first nut (8) in a matching mode, the pressing plate (9) is movably arranged on the outer side of the first adjusting rod (7) and located between the first nut (8) and the sleeve (6), and a connecting notch (10) is formed in one end, away from the first adjusting rod (7), of the pressing plate (9).
3. The intelligent series bulk compressor base positioning tool according to claim 2, wherein the locking structure comprises a second adjusting rod (11) and a second nut (12), the second adjusting rod (11) is rotatably connected to the second fixing base (5), and the second nut (12) is connected to the outer side of the second adjusting rod (11) in a matching manner and is located on one side far away from the second fixing base (5).
4. The intelligent series bulk compressor base positioning tool according to claim 3, wherein a first wedge block (13) is fixedly connected to the upper surface of the pressing plate (9) at the connecting notch (10), a second wedge block (14) opposite to the first wedge block (13) is sleeved on the second adjusting rod (11), and the first wedge block (13) and the second wedge block (14) prevent the second adjusting rod (11) from being separated from the connecting notch (10).
5. The intelligent series bulk air compressor base positioning tool as claimed in claim 2, wherein a compression spring (15) is sleeved on the adjusting rod I (7), and the compression spring (15) is arranged between the pressing plate (9) and the nut I (8).
6. The intelligent series bulk compressor base positioning tool according to claim 3, wherein a positioning groove (16) matched with the second nut (12) is formed in the pressing plate (9) at the connecting notch (10).
7. The intelligent series bulk vehicle air compressor base positioning tool according to claim 1, wherein a mounting opening is formed in the limiting plate (2), an auxiliary plate (17) is rotatably connected to the inside of the mounting opening, the auxiliary plate (17) is of an L-shaped structure, and after the air compressor base is mounted on the working platform (1), the auxiliary plate (17) rotates 90 degrees and then limits the lower portion of the air compressor base.
8. The tooling for positioning the base of the intelligent series bulk air compressor as claimed in claim 7, wherein the subplate (17) comprises a horizontal part and a vertical part which are integrally connected, the horizontal part is rotatably connected with the limiting plate (2), the horizontal part is provided with a blind hole, the blind hole is internally provided with a pushing member (18), the pushing member (18) is movably arranged in the blind hole through a spring, and the pushing member (18) partially extends to the outer side of the blind hole.
9. The use method of the intelligent series bulk vehicle air compressor base positioning tool is characterized by comprising the following steps:
A. firstly, an air compressor base is arranged on a working platform (1) according to the position of a limiting plate (2), the air compressor base pushes a horizontal part of an auxiliary plate (17) to rotate when the air compressor base is arranged, and after the air compressor base rotates to 90 degrees, the horizontal part is in a vertical state, the vertical part is in a horizontal state, and the lower part of the air compressor base is limited under the action of a pushing piece (18);
B. then, firstly adjusting the first nut (8) to a proper position, then rotating the first adjusting rod (7), and enabling the first adjusting rod (7) to rotate with the rotating shaft (4) through the sleeve (6) until the pressing plate (9) is horizontally placed on the upper part of the air compressor base;
C. adjusting the second nut (12) to a proper position, rotating the second adjusting rod (11) to enable the second adjusting rod (11) to be inserted into the connecting notch (10), and enabling the second nut (12) and the second wedge block (14) to be located above the connecting notch (10);
D. and (3) downwards adjusting a nut II (12) until a wedge block II (14) is attached to the wedge block I (13), enabling the pressing plate (9) to be in a horizontal state, then performing welding work on the air compressor base, reversely operating a separation adjusting rod II (11) and a connecting notch (10) after the welding is finished, and removing the air compressor base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010966501.0A CN111992962A (en) | 2020-09-15 | 2020-09-15 | Intelligent series bulk vehicle air compressor base positioning tool and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010966501.0A CN111992962A (en) | 2020-09-15 | 2020-09-15 | Intelligent series bulk vehicle air compressor base positioning tool and using method |
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| CN111992962A true CN111992962A (en) | 2020-11-27 |
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| CN202010966501.0A Pending CN111992962A (en) | 2020-09-15 | 2020-09-15 | Intelligent series bulk vehicle air compressor base positioning tool and using method |
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| CN (1) | CN111992962A (en) |
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