CN212550561U - Material sorting device - Google Patents
Material sorting device Download PDFInfo
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- CN212550561U CN212550561U CN202020394219.5U CN202020394219U CN212550561U CN 212550561 U CN212550561 U CN 212550561U CN 202020394219 U CN202020394219 U CN 202020394219U CN 212550561 U CN212550561 U CN 212550561U
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Abstract
The utility model provides a material sorting device, which comprises a control module, an image detection module and a sorting module; the first input and output end of the control module is connected with the input and output end of the image detection module, and the output end of the control module is connected with the input end of the sorting module. The utility model discloses a set up control module and carry out the first detection to the material, set up image detection module and carry out the second detection to the material, improve the sorting efficiency to the material through the mode of dual detection to avoid the wrong detection that probably appears among the material sorting process and leak and examine.
Description
Technical Field
The utility model relates to an equipment control technical field especially relates to a material sorting unit.
Background
The material sorting is an important process for material processing, and in the processing process of granular materials, such as the production process of materials such as screws, springs, buttons, sealing rings and the like, the processes of color classification, defect detection and waste material removal must be carried out on the materials so as to ensure that products meet relevant industrial standards.
However, the current material sorting machine has a slow sorting speed, can detect few sorted items, and is easy to miss detection, error detection and the like in the sorting of materials.
SUMMERY OF THE UTILITY MODEL
A primary object of the present invention is to provide a material sorting apparatus, which solves the technical problems of missing inspection and error detection of the existing material sorting machine.
In order to achieve the above object, the utility model provides a material sorting device, which comprises a control module, an image detection module and a sorting module;
the first input and output end of the control module is connected with the input and output end of the image detection module, and the output end of the control module is connected with the input end of the sorting module;
the control module is used for carrying out width detection and interval detection on the materials, generating corresponding material detection signals and sending image detection signals to the image detection module according to the material detection signals;
the image detection module is used for carrying out image detection on the material after receiving the image detection signal and sending the image detection result to the control module so that the control module sends a control signal corresponding to the image detection result to the sorting module;
and the sorting module is used for sorting the materials according to the control signal.
Further, the material sorting device also comprises a communication module;
the input and output end of the communication module is connected with the second input and output end of the control module;
the communication module is used for receiving a classification instruction input by a user and sending the classification instruction to the control module;
the control module is further configured to send the classification instruction to the sorting module after receiving the classification instruction, so that the sorting module sorts the materials according to the classification instruction.
Further, the material sorting device also comprises a driving module;
the output end of the driving module is connected with the input end of the control module;
the driving module is used for driving the materials to be transmitted on the sorting disc or the conveying belt and sending encoder signals corresponding to the positions of the materials to the control module;
and the control module is also used for carrying out width detection and interval detection on the material according to the encoder signal.
Further, the control module comprises a first control unit;
the first input and output end of the first control unit is connected with the image detection module, the second input and output end of the first control unit is connected with the communication module, and the output end of the first control unit is connected with the sorting module.
Further, the first control unit is in communication connection with the communication module through a CAN bus.
Further, the control module further comprises a second control unit;
the input end of the second control unit is connected with the driving module, and the input end and the output end of the second control unit are connected with the third input end and the third output end of the first control unit.
Further, the first control unit and the second control unit are communicatively connected by a 16-bit parallel bus.
Further, the control module further comprises a filter circuit;
and the first output end and the second output end of the filter circuit are connected with the second control unit.
Further, the first control unit is an ARM processor.
Further, the second control unit is an FPGA chip.
The utility model provides a material sorting device, which comprises a control module, an image detection module and a sorting module; the first input and output end of the control module is connected with the input and output end of the image detection module, and the output end of the control module is connected with the input end of the sorting module. The utility model discloses a set up control module and carry out width detection and interval detection to the material, generate corresponding material detected signal to send image detection signal to image detection module according to material detected signal; the image detection module carries out image detection on the material after receiving the image detection signal and sends an image detection result to the control module, so that the control module sends a control signal corresponding to the image detection result to the sorting module; and the sorting module is used for sorting the materials according to the control signal. In this way, the control module is arranged to detect the materials for the first time, the image detection module is arranged to detect the materials for the second time, and the sorting efficiency of the materials is improved in a dual detection mode, so that the false detection and the missing detection which possibly occur in the material sorting process are avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic diagram of a module structure of an embodiment of the material sorting device of the present invention;
fig. 2 is a schematic view of an application scenario in an embodiment of the material sorting apparatus of the present invention;
fig. 3 is a schematic view of a module structure of another embodiment of the material sorting device of the present invention.
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
The reference numbers illustrate:
| reference numerals | Name (R) | Reference numerals | Name (R) |
| 10 | |
50 | |
| 20 | Image detection module | 11 | A |
| 30 | |
12 | |
| 40 | |
13 | Filter circuit |
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The present embodiment provides a material sorting apparatus, please refer to fig. 1, and fig. 1 is a schematic diagram of a module structure of an embodiment of the material sorting apparatus of the present invention. The material sorting device comprises a control module 10, an image detection module 20 and a sorting module 30; a first input/output terminal of the control module 10 is connected to an input/output terminal of the image detection module 20, and an output terminal of the control module 10 is connected to an input terminal of the sorting module 30.
In this embodiment, the material sorting apparatus includes a control module 10, an image detection module 20, and a sorting module 30. Specifically, can further refer to fig. 2, fig. 2 is the utility model discloses application scene schematic diagram in an embodiment of the material sorting device, the specific working method of this material sorting device is: the materials are placed on a sorting tray or a conveyor belt, the control module 10 is arranged in a material detection area, the image detection module 20 is arranged in a camera area, and the sorting module 30 is arranged at a station.
This embodiment detects the material for the first time through setting up control module 10, sets up image detection module 20 and detects the material for the second time, improves the sorting efficiency to the material through the mode of dual detection to avoid the wrong detection that the material sorting process probably appears and leak the examination.
Further, please refer to fig. 3, fig. 3 is a schematic diagram of a module structure of another embodiment of the material sorting apparatus of the present invention. The material sorting device further comprises a communication module 40; the input and output ends of the communication module 40 are connected with the second input and output end of the control module 10; the communication module 40 is used for receiving a classification instruction input by a user and sending the classification instruction to the control module 10; the control module 10 is further configured to send the sorting instruction to the sorting module 30 after receiving the sorting instruction, so that the sorting module 30 sorts the materials according to the sorting instruction.
Further, the material sorting device further comprises a driving module 50; the output end of the driving module 50 is connected with the input end of the control module 10; a drive module 50. The material sorting device is used for driving materials to be conveyed on a sorting disc or a conveying belt and sending encoder signals corresponding to the positions of the materials to the control module 10; and the control module 10 is further configured to perform width detection and interval detection on the material according to the encoder signal.
In this embodiment, a communication module 40 is further provided, and the communication module 40 establishes communication connection with the control module 10 through a CAN bus. As another optional way, after the control module 10 sends an image detection signal to the image detection module 20, the image detection module 20 performs image detection on the material to obtain a corresponding image detection result, in an implementation situation, the image detection result is a photo, the image detection module 20 displays the photo for a user, the user classifies the material by the photo and inputs a classification instruction to the control module 10 through the communication module 40, and after receiving the classification instruction, the control module 10 sends the classification instruction to the sorting module 30, so that the sorting module 30 controls a corresponding sorting structure to operate, and sorting of the material is completed.
The embodiment further provides a driving module 50, the driving module 50 drives the materials to be transmitted on the sorting disc or the conveying belt, and sends encoder signals corresponding to the positions of the materials to the control module 10, so that the control module 10 performs width detection and interval detection on the materials according to the encoder signals to judge the states of the materials.
In this embodiment, the communication module 40 is arranged to receive the classification instruction input by the user, so as to directly sort the materials, thereby avoiding false detection and missed detection which may occur in the material sorting process. Further, by arranging the driving module 50, the encoder signal corresponding to the material position is sent to the control module 10, so that the accuracy of material sorting is improved.
Further, please continue to refer to fig. 3, the control module 10 includes a first control unit 11; the first input/output end of the first control unit 11 is connected to the image detection module 20, the second input/output end of the first control unit 11 is connected to the communication module 40, and the output end of the first control unit 11 is connected to the sorting module 30.
Further, the control module 10 further comprises a second control unit 12; the input end of the second control unit 12 is connected to the driving module 50, and the input end and the output end of the second control unit 12 are connected to the third input end and the third output end of the first control unit 11.
Further, the control module 10 further includes a filter circuit 13; a first output and a second output of the filter circuit 13 are connected to the second control unit 12.
The control module 10 includes a first control unit 11 and a second control unit 12, as an optional mode, the first control unit 11 includes an ARM processor, the second control unit 12 includes an FPGA chip, and the first control unit 11 and the second control unit 12 are in communication connection through a parallel bus 16. Meanwhile, the control module 10 further comprises a filter circuit 13, width detection and interval detection are performed on the materials in the control module 10, after corresponding material detection signals are generated, the physical detection signals are filtered by the filter circuit 13 to be material falling edge signals and physical rising edge signals, the second control unit 12 is connected with the driving module 50 to receive encoder signals, namely, the second control unit 12 detects the width and interval of the materials according to the encoder signals, the material falling edge signals and the physical rising edge signals, and therefore whether the width of the materials and the interval between the materials meet requirements or not is judged, the sorting efficiency of the materials is improved, and false detection and missing detection which may occur in the material sorting process are avoided.
The above is only the optional embodiment of the present invention, and not therefore the scope of the present invention is limited, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the same way in the protection scope of the present invention.
Claims (10)
1. A material sorting device is characterized by comprising a control module, an image detection module and a sorting module;
the first input and output end of the control module is connected with the input and output end of the image detection module, and the output end of the control module is connected with the input end of the sorting module;
the control module is used for carrying out width detection and interval detection on the materials, generating corresponding material detection signals and sending image detection signals to the image detection module according to the material detection signals;
the image detection module is used for carrying out image detection on the material after receiving the image detection signal and sending the image detection result to the control module so that the control module sends a control signal corresponding to the image detection result to the sorting module;
and the sorting module is used for sorting the materials according to the control signal.
2. The material sorting apparatus of claim 1, further comprising a communication module;
the input and output end of the communication module is connected with the second input and output end of the control module;
the communication module is used for receiving a classification instruction input by a user and sending the classification instruction to the control module;
the control module is further configured to send the classification instruction to the sorting module after receiving the classification instruction, so that the sorting module sorts the materials according to the classification instruction.
3. The material sorting apparatus of claim 2, further comprising a drive module;
the output end of the driving module is connected with the input end of the control module;
the driving module is used for driving the materials to be transmitted on the sorting disc or the conveying belt and sending encoder signals corresponding to the positions of the materials to the control module;
and the control module is also used for carrying out width detection and interval detection on the material according to the encoder signal.
4. The material sorting apparatus of claim 3, wherein the control module comprises a first control unit;
the first input and output end of the first control unit is connected with the image detection module, the second input and output end of the first control unit is connected with the communication module, and the output end of the first control unit is connected with the sorting module.
5. The material sorting apparatus of claim 4, wherein the first control unit is communicatively coupled to the communication module via a CAN bus.
6. The material sorting apparatus of claim 4, wherein the control module further comprises a second control unit;
the input end of the second control unit is connected with the driving module, and the input end and the output end of the second control unit are connected with the third input end and the third output end of the first control unit.
7. The material sorting apparatus of claim 6, wherein the first control unit and the second control unit are communicatively coupled via a 16-bit parallel bus.
8. The material sorting apparatus of claim 6, wherein the control module further comprises a filter circuit;
and the first output end and the second output end of the filter circuit are connected with the second control unit.
9. The material sorting apparatus of any one of claims 4 to 8, wherein the first control unit is an ARM processor.
10. The material sorting device according to any one of claims 6 to 8, wherein the second control unit is an FPGA chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020394219.5U CN212550561U (en) | 2020-03-25 | 2020-03-25 | Material sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020394219.5U CN212550561U (en) | 2020-03-25 | 2020-03-25 | Material sorting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212550561U true CN212550561U (en) | 2021-02-19 |
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| CN202020394219.5U Active CN212550561U (en) | 2020-03-25 | 2020-03-25 | Material sorting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115008776A (en) * | 2022-06-28 | 2022-09-06 | 南通高博吸塑有限公司 | Moulding device is used in production of material separation type plastics |
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2020
- 2020-03-25 CN CN202020394219.5U patent/CN212550561U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115008776A (en) * | 2022-06-28 | 2022-09-06 | 南通高博吸塑有限公司 | Moulding device is used in production of material separation type plastics |
| CN115008776B (en) * | 2022-06-28 | 2023-08-22 | 台山市锦鸿塑料五金制品有限公司 | Shaping device for material sorting type plastic production |
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