CN212550140U

CN212550140U - Novel mirror surface protective coating spraying device

Info

Publication number: CN212550140U
Application number: CN202020635553.5U
Authority: CN
Inventors: 白树金; 白树同; 孙晓
Original assignee: Qingdao Light Energy Co ltd
Current assignee: Qingdao Light Energy Co ltd
Priority date: 2020-04-24
Filing date: 2020-04-24
Publication date: 2021-02-19
Anticipated expiration: 2030-04-24

Abstract

The utility model discloses a novel mirror surface protective coating spraying device relates to heliostat technical field, including fixture and spraying mechanism, fixture includes grip block, negative sucker, crossbeam, column spinner, fixed column, motor groove, transposition motor, transposition reduction gear, transposition drive shaft, slide, guide rail, sliding motor, sliding reduction gear, gear shaft, gear, rack. The utility model relates to a scheme makes the lens dock the combination each other at the spraying in-process through annular equipartition combination formula lens fixture's design and constitutes vertical square bobbin column structure, makes the even spraying of lens mirror surface make up under the high-speed rotation type symmetry shower nozzle and the lifting movement effect of spraying mechanism, makes the lens quantity of single spraying increase, and spraying efficiency promotes by a wide margin, and the utilization ratio of coating liquid is effectively promoted.

Description

Novel mirror surface protective coating spraying device

Technical Field

The utility model belongs to the technical field of the heliostat technique and specifically relates to a novel mirror surface protective coating spraying device.

Background

At the present stage, the heliostat is widely applied in the fields of solar power generation and the like, the mirror surface of the heliostat is formed by combining a plurality of groups of lenses, the spraying of protective coatings is required to be carried out on the mirror surface of a single group of lenses in the production process of the lenses so as to realize the purpose of protecting the mirror surface of the heliostat, the spraying of the mirror surface coatings is generally carried out in a single group at present, the spraying efficiency is lower, the utilization rate of coating liquid is lower, and therefore a novel spraying device for the mirror surface protective coatings is required.

SUMMERY OF THE UTILITY MODEL

In order to overcome the above-mentioned defect that exists among the prior art, the utility model provides a novel mirror surface protective coating spraying device.

The utility model provides a technical scheme that its technical problem adopted is: a novel mirror surface protection coating spraying device comprises a clamping mechanism and a spraying mechanism, wherein the clamping mechanism comprises a clamping plate, a negative pressure sucker, a cross beam, a rotary column, a fixed column, a motor groove, a transposition motor, a transposition speed reducer, a transposition driving shaft, a sliding seat, a guide rail, a sliding motor, a sliding speed reducer, a gear shaft, a gear and a rack, the spraying mechanism comprises a hydraulic lifting rod, a mounting column, a rotary driving motor, a driving gear, a driven gear, a rotating shaft, a sprayer, an input pipe, a rotary joint, a fixed pipe, a coating liquid input pipe and a high-pressure air pipe, the clamping plate is divided into 2 groups and is symmetrically and rigidly and integrally installed at the two end parts of the cross beam, the negative pressure sucker is installed on the end surface of the outer side of the clamping plate, the rotary column is installed on the fixed column in a matching manner through a bearing, the indexing motor is rigidly mounted on the bottom surface of the motor groove, the indexing speed reducer is fixed on an indexing motor shell through a speed reducer bracket, the power input end of the indexing speed reducer is rigidly connected to the power output shaft of the indexing motor, the head end of the indexing driving shaft is rigidly mounted on the power output end of the indexing speed reducer, the tail end of the indexing driving shaft is rigidly mounted on the bottom end surface of the rotary column, the slide seat is fittingly mounted on the guide rail, the fixed column is rigidly mounted on the upper end surface of the slide seat, the sliding motor is rigidly mounted on the side part of the slide seat through the motor bracket, the sliding speed reducer is fixedly mounted on the sliding motor shell through the speed reducer bracket, the power input end of the sliding speed reducer, the gear is rigidly arranged at the tail end of the gear shaft and is meshed with the rack, the rack is rigidly arranged on the upper end surface of the guide rail, the mounting column is rigidly arranged at the telescopic end of the hydraulic lifting rod, the rotary driving motor is rigidly arranged on the side wall of the mounting column through a motor base, the driving gear is rigidly arranged on a power output shaft of the rotary driving motor, the driving gear is meshed with the driven gear, the driven gear is rigidly arranged on a rotating shaft, the rotating shaft is arranged at the upper end of the mounting column in a matching way through a bearing, the spray heads are divided into 2 groups which are connected with each other and are symmetrically and rigidly arranged on the upper end surface of the rotating shaft, the head end of the input pipe is rigidly arranged on the spray head, the input tube is connected with the head end of the fixed tube in a sealing fit way through the rotary joint, the tail end of the fixed tube is closed, the head end of the coating liquid input pipe is rigidly mounted at the position, close to the head end, of the fixed pipe, and the head end of the high-pressure air pipe is rigidly mounted at the position, close to the tail end, of the fixed pipe.

The novel mirror surface protective coating spraying device is characterized in that the clamping mechanisms are uniformly distributed in 4-6 groups of 360-degree annular arrays on the ground of a workshop, and the spraying mechanisms are arranged in the circle center positions of the annular uniform distribution of the clamping mechanisms.

Foretell novel mirror surface protection coating spraying device, 5 groups of negative pressure suction cups are installed respectively in the four corners position and the central point of grip block outside terminal surface and are put, coating liquid input tube end-to-end connection coating liquid feeding device, high-pressure air pipe end-to-end connection high-pressure air source.

The beneficial effects of the utility model are that, the utility model discloses a design that scheme passes through annular equipartition combination formula lens fixture makes the lens dock the combination each other in the spraying process and constitutes vertical square bobbin column structure, makes the even spraying of lens mirror surface make up under the high-speed rotation type symmetrical shower nozzle and the lifting movement effect of spraying mechanism, makes the lens quantity of single spraying increase, and spraying efficiency promotes by a wide margin, and the utilization ratio of coating liquid is effectively promoted.

Drawings

The present invention will be further explained with reference to the drawings and examples.

FIG. 1 is a front view of the overall structure of the present invention;

fig. 2 is a top view of the overall structure of the present invention;

FIG. 3 is a schematic view of the overall structure of the spraying mechanism of the present invention;

fig. 4 is the schematic view of the fixing column internal installation structure of the present invention.

In the figure, 1, a clamping plate, 2, a negative pressure sucker, 3, a cross beam, 4, a rotating column, 5, a fixed column, 6, a motor groove, 7, an indexing motor, 8, an indexing reducer, 9, an indexing driving shaft, 10, a sliding seat, 11, a guide rail, 12, a sliding motor, 13, a sliding reducer, 14, a gear shaft, 15, a gear, 16, a rack, 17, a hydraulic lifting rod, 18, a mounting column, 19, a rotating driving motor, 20, a driving gear, 21, a driven gear, 22, a rotating shaft, 23, a spray head, 24, an input pipe, 25, a rotating joint, 26, a fixed pipe, 27, a coating liquid input pipe and 28 are high-pressure air pipes.

Detailed Description

In order to more clearly illustrate the technical solution of the present invention, the following provides a further description of the present invention with reference to the accompanying drawings, and obviously, the following described drawings are only one embodiment of the present invention, and for those skilled in the art, other embodiments can be obtained according to the drawings and the embodiment without any creative work, and all belong to the protection scope of the present invention.

A novel mirror surface protective coating spraying device comprises a clamping mechanism and a spraying mechanism, wherein the clamping mechanism comprises a clamping plate 1, a negative pressure sucker 2, a cross beam 3, a rotating column 4, a fixed column 5, a motor groove 6, an indexing motor 7, an indexing speed reducer 8, an indexing driving shaft 9, a sliding seat 10, a guide rail 11, a sliding motor 12, a sliding speed reducer 13, a gear shaft 14, a gear 15 and a rack 16, the spraying mechanism comprises a hydraulic lifting rod 17, a mounting column 18, a rotary driving motor 19, a driving gear 20, a driven gear 21, a rotating shaft 22, a spray head 23, an input pipe 24, a rotary joint 25, a fixed pipe 26, a coating liquid input pipe 27 and a high-pressure air pipe 28, the clamping plate 1 is symmetrically and rigidly mounted at two ends of the cross beam 3 in a split-to-group mode, the negative pressure sucker 2 is mounted on the end face of the outer side of the clamping, the crossbeam 3 is rigidly and integrally arranged at the top end of the rotary column 4 at the middle position, the motor groove 6 is arranged in the hollow part in the fixed column 5, the indexing motor 7 is rigidly arranged at the bottom surface of the motor groove 6, the indexing speed reducer 8 is fixed on the shell of the indexing motor 7 through a speed reducer bracket, the power input end of the indexing speed reducer 8 is rigidly connected with the power output shaft of the indexing motor 7, the head end of the indexing driving shaft 9 is rigidly arranged at the power output end of the indexing speed reducer 8, the tail end of the indexing driving shaft 9 is rigidly arranged at the bottom end surface of the rotary column 4, the sliding seat 10 is fittingly arranged on the guide rail 11, the fixed column 5 is rigidly arranged at the upper end surface of the sliding seat 10, the sliding motor 12 is rigidly arranged at the side part of the sliding seat 10 through a motor bracket, the gear shaft 14 is installed on the side portion of the sliding base 10 in a matching manner through a bearing, the head end of the gear shaft 14 is rigidly connected to the power output end of the sliding reducer 13, the gear 15 is rigidly installed at the tail end of the gear shaft 14, the gear 15 is meshed with the rack 16, the rack 16 is rigidly installed on the upper end surface of the guide rail 11, the mounting post 18 is rigidly installed at the telescopic end of the hydraulic lifting rod 17, the rotary driving motor 19 is rigidly installed on the side wall of the mounting post 18 through a motor base, the driving gear 20 is rigidly installed on the power output shaft of the rotary driving motor 19, the driving gear 20 is meshed with the driven gear 21, the driven gear 21 is rigidly installed on the rotating shaft 22, the rotating shaft 22 is installed on the upper end of the mounting post 18 in a matching manner through a bearing, the spray heads 23, the input pipe 24 is connected with the head end of a fixed pipe 26 in a sealing fit mode through a rotary joint 25, the tail end of the fixed pipe 26 is closed, the head end of a coating liquid input pipe 27 is rigidly installed at the position, close to the head end, of the fixed pipe 26, and the head end of a high-pressure air pipe 28 is rigidly installed at the position, close to the tail end, of the fixed pipe 26.

In detail, the fixture divide into 4 groups 360 annular array equipartitions and installs in workshop ground, the spraying mechanism is installed in the centre of a circle position of fixture annular equipartition, negative sucker 2 divides 5 groups to install respectively in the four corners position and the central point of grip block 1 outside terminal surface and puts, 27 end-to-end connection coating liquid feeding device of coating liquid input tube, 28 end-to-end connection high-pressure air source of high-pressure air pipe.

The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the protection scope of the present invention is defined by the claims. Various modifications and equivalents of the invention can be made by those skilled in the art within the spirit and scope of the invention, and such modifications and equivalents should also be considered as falling within the scope of the invention.

Claims

1. The utility model provides a novel mirror surface protective coating spraying device, includes fixture and spraying mechanism, its characterized in that: the clamping mechanism comprises a clamping plate (1), a negative pressure sucker (2), a cross beam (3), a rotary column (4), a fixed column (5), a motor groove (6), a transposition motor (7), a transposition speed reducer (8), a transposition driving shaft (9), a sliding seat (10), a guide rail (11), a sliding motor (12), a sliding speed reducer (13), a gear shaft (14), a gear (15) and a rack (16), the spraying mechanism comprises a hydraulic lifting rod (17), an installation column (18), a rotary driving motor (19), a driving gear (20), a driven gear (21), a rotating shaft (22), a spray head (23), an input pipe (24), a rotary joint (25), a fixed pipe (26), a coating liquid input pipe (27) and a high-pressure air pipe (28), the clamping plate (1) is symmetrically and rigidly installed at two ends of the cross beam (3) in an integrated manner, the negative pressure sucker (2) is arranged on the end face of the outer side of the clamping plate (1), the rotary column (4) is arranged on the fixed column (5) in a matched mode through a bearing, the cross beam (3) is rigidly and integrally arranged at the top end of the rotary column (4) at the middle position, the motor groove (6) is arranged in the hollow part in the fixed column (5), the transposition motor (7) is rigidly arranged on the bottom face of the motor groove (6), the transposition speed reducer (8) is fixed on the shell of the transposition motor (7) through a speed reducer support, the power input end of the transposition speed reducer (8) is rigidly connected with the power output shaft of the transposition motor (7), the head end of the transposition driving shaft (9) is rigidly arranged on the power output end of the transposition speed reducer (8), the tail end of the transposition driving shaft (9) is rigidly arranged on the end face, the fixed column (5) is rigidly mounted on the upper end surface of the sliding seat (10), the sliding motor (12) is rigidly mounted on the side part of the sliding seat (10) through a motor support, the sliding speed reducer (13) is fixedly mounted on the shell of the sliding motor (12) through a speed reducer support, the power input end of the sliding speed reducer (13) is rigidly connected to the power output shaft of the sliding motor (12), the gear shaft (14) is mounted on the side part of the sliding seat (10) through a bearing in a matching way, the head end of the gear shaft (14) is rigidly connected to the power output end of the sliding speed reducer (13), the gear (15) is rigidly mounted at the tail end of the gear shaft (14), the gear (15) is meshed with the rack (16), the rack (16) is rigidly mounted on the upper end surface of the guide rail (11), the mounting column (18) is rigidly mounted on the telescopic end of the hydraulic lifting rod (17, drive gear (20) rigid mounting is in rotary driving motor (19) power output shaft, drive gear (20) and driven gear (21) meshing, driven gear (21) rigid mounting is in pivot (22), pivot (22) are installed in erection column (18) upper end through the bearing cooperation, shower nozzle (23) divide 2 group interconnect to install in pivot (22) up end towards symmetry rigid mounting, input tube (24) head end rigid mounting is in shower nozzle (23), input tube (24) are connected with fixed pipe (26) head end sealing fit through rotary joint (25), fixed pipe (26) end is sealed, coating liquid input tube (27) head end rigid mounting is close to the head end position in fixed pipe (26), high pressure air pipe (28) head end rigid mounting is close to the end position in fixed pipe (26).

2. The novel spraying device for the mirror-surface protective coating according to claim 1, wherein the clamping mechanisms are uniformly arranged on the floor of a workshop in 4-6 groups of 360-degree annular arrays, and the spraying mechanisms are arranged at the circle center positions of the annular uniform arrangement of the clamping mechanisms.

3. The novel mirror-surface protective coating spraying device according to claim 1, wherein the vacuum chucks (2) are respectively installed at four corners and a center of an outer end surface of the clamping plate (1) in 5 groups, the coating liquid input pipe (27) is connected with a coating liquid supply device at an end, and the high-pressure air pipe (28) is connected with a high-pressure air source at an end.