CN212538745U

CN212538745U - Smelting rotary furnace for processing quartz products

Info

Publication number: CN212538745U
Application number: CN202022062575.XU
Authority: CN
Inventors: 孙绪娟
Original assignee: Lianyungang Sanming Quartz Products Co ltd
Current assignee: Lianyungang Sanming Quartz Products Co ltd
Priority date: 2020-09-20
Filing date: 2020-09-20
Publication date: 2021-02-12
Anticipated expiration: 2030-09-20

Abstract

The utility model discloses a smelting rotary furnace for quartz product processing in the technical field of quartz product processing equipment, which comprises a box body, an adjusting mechanism, a workbench, an electric furnace box, a feeding mechanism, a furnace body and a cooling mechanism, wherein the adjusting mechanism is rotationally connected on the left side of the front side wall of the box body, the workbench is rotationally connected on the right side of the top of the box body, the smelting rotary furnace for quartz product processing is characterized in that through the mutual cooperation of a storage cylinder, a feeding valve and a feeding pipe, an operator pours quartz concentrate into the storage cylinder, and then through the setting of feeding parameters of the feeding valve, the feeding valve accurately feeds the quartz concentrate into the feeding pipe according to the parameters, the feeding operation is replaced by manpower, the automatic feeding function of the device is realized, thereby the working efficiency of the operator is improved, and the surface of the furnace body is cooled by air, the cooling time of the furnace body is greatly reduced, and the production efficiency of the device is further improved.

Description

Smelting rotary furnace for processing quartz products

Technical Field

The utility model relates to a quartz products processing equipment technical field specifically is a smelt rotary furnace for quartz products processing.

Background

The quartz products mainly refer to a plurality of products made of quartz glass materials, and the quartz glass has a series of excellent physical and chemical properties, high temperature resistance, corrosion resistance, good thermal stability, good light transmittance and good electrical insulation, so the quartz products are widely applied, and the main products comprise quartz glass tubes, quartz glass rods, quartz glass sheets, quartz glass blocks and the like.

At present, a smelting rotary furnace is mainly adopted to melt, cool and process a quartz concentrate into a quartz glass lump with a required outer diameter, the weight of the quartz concentrate needs to be strictly controlled during preparation of the existing smelting rotary furnace, a manual feeding mode is usually adopted in actual operation, the working efficiency of operators is greatly reduced due to high-load working content, so that the accuracy of manual feeding is influenced, the rejection rate of products is greatly improved, a long time is required to wait for cooling a furnace body after the preparation of the smelting rotary furnace is finished, the production efficiency of equipment is greatly reduced, and therefore the smelting rotary furnace for processing quartz products is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a smelt rotary furnace for quartz products processing to it needs to carry out the strict control to the weight of quartzy smart material to have proposed current smelting rotary furnace when preparing to solve among the above-mentioned background art, and adopts the mode of artifical material loading usually among the actual operation, and need wait for the refrigerated problem that the furnace body was satisfied to the longer time after smelting rotary furnace preparation was accomplished.

In order to achieve the above object, the utility model provides a following technical scheme: a smelting rotary furnace for processing quartz products comprises a box body, an adjusting mechanism, a workbench, an electric furnace box, a feeding mechanism, a furnace body and a cooling mechanism, wherein the adjusting mechanism is rotatably connected to the left side of the front side wall of the box body, the workbench is rotatably connected to the right side of the top of the box body, the electric furnace box is fixedly connected to the center of the top of the workbench, the feeding mechanism is inserted into the input end of the furnace body, the furnace body is rotatably connected to the inside of the electric furnace box, the cooling mechanism is fixedly arranged on the rear side wall of the box body, the right side of the front side wall of the box body is fixedly connected with an operating platform through bolts, a mounting plate is welded on the rear side wall of the box body, the left side of the bottom of the workbench is fixedly connected with a speed regulating motor through bolts, the output end of the speed regulating motor is in keyed connection with, the welding of the top right side of workstation has rotatory support, the top of electric stove case is connected with the case lid through the hinge rotation, the fixedly connected with handle of preceding lateral wall center department of case lid, the left side fixedly connected with action wheel of furnace body, just the end of hold-in range cup joints the lateral wall of action wheel, the right side fixedly connected with drive wheel of furnace body, just the lateral wall of drive wheel rotates to be connected in the top of rotatory support, the output of furnace body is pegged graft and is had the discharging pipe, just the end of discharging pipe has the collection tank through flange joint.

Preferably, the four corners of the bottom of the box body are fixedly connected with casters, and the four casters are all brake type rubber universal wheels.

Preferably, the left side and the right side of the electric stove box are fixedly connected with first heat dissipation covers, the left side and the right side of the box cover are fixedly connected with second heat dissipation covers matched with the first heat dissipation covers in position, and the first heat dissipation covers and the second heat dissipation covers are all sleeved on the outer side wall of the stove body.

Preferably, feed mechanism includes inlet pipe, conduit saddle, feed valve, storage section of thick bamboo and cover, the conduit saddle cup joints the lateral wall of inlet pipe, just the bottom welding of conduit saddle is in the top of workstation, the feed valve is pegged graft the inlet pipe input, the storage section of thick bamboo is pegged graft the input of feed valve, the cover passes through the hinge rotation and connects the top of storage section of thick bamboo.

Preferably, the cooling mechanism comprises a fan, a flow guide pipe and two air conveying pipes, the flow guide pipe is inserted into the output end of the fan, the two air conveying pipes are inserted into the output end of the flow guide pipe, and the tail ends of the two air conveying pipes penetrate through and extend into the box cover.

Compared with the prior art, the beneficial effects of the utility model are that:

1. according to the smelting rotary furnace for processing the quartz products, through the mutual matching of the material storage cylinder, the feeding valve and the feeding pipe, an operator pours the quartz concentrate into the material storage cylinder, and then sets the feeding parameters of the feeding valve, so that the feeding valve accurately feeds the quartz concentrate into the feeding pipe according to the parameters, the manual feeding operation is replaced, the automatic feeding function of the device is realized, the working efficiency of the operator is improved, and the qualified rate of product production is ensured;

2. this a smelt rotary furnace for quartz products processing through setting up cooling mechanism, this device is after the use, and operating personnel opens the fan in the cooling mechanism and inhales outside air and through the interact of honeycomb duct and defeated tuber pipe, blows cold wind to the electric stove incasement and at its inside formation air cycle, carries out the forced air cooling to the surface of furnace body to the cooling time greatly reduced that makes the furnace body, and then improves the production efficiency of this device.

Drawings

FIG. 1 is a schematic front view of the present invention;

fig. 2 is a schematic rear view of the present invention;

FIG. 3 is a schematic view of the whole structure of the electric oven box of the present invention;

fig. 4 is a schematic view of the sectional structure of the front view of the box body of the present invention.

In the figure: 100. a box body; 110. an operation table; 120. a caster wheel; 130. mounting a plate; 200. an adjustment mechanism; 210. a crank; 220. a helical gear; 230. a rack; 300. a work table; 310. a speed-regulating motor; 311. a belt pulley; 312. a synchronous belt; 320. rotating the support; 400. an electric oven box; 410. a first heat dissipation cover; 420. a box cover; 430. a handle; 440. a second heat dissipation cover; 500. a feeding mechanism; 510. a feed pipe; 520. a pipe bracket; 530. a feed valve; 540. a storage cylinder; 550. a cylinder cover; 600. a furnace body; 610. a driving wheel; 620. a driving wheel; 630. a discharge pipe; 640. a collection tank; 700. a cooling mechanism; 710. a fan; 720. a flow guide pipe; 730. a wind conveying pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a smelting rotary furnace for quartz products processing can replace the manual work to carry out the material loading operation, realizes the function of this device automatic feeding to improve operating personnel's work efficiency, and carry out the forced air cooling to the surface of furnace body 600, make the cooling time of furnace body 600 reduce greatly, and then improve the production efficiency of this device, please refer to fig. 1-4, including box 100, adjustment mechanism 200, workstation 300, electric stove case 400, feeding mechanism 500, furnace body 600 and cooling mechanism 700;

referring to fig. 1-4 again, the right side of the front side wall of the box body 100 is fixedly connected with an operation table 110 through bolts, the rear side wall of the box body 100 is welded with a mounting plate 130, the box body 100 is used for fixing the operation table 110, the mounting plate 130, the adjusting mechanism 200 and the workbench 300, the operation table 110 is used for controlling the working states of the speed regulating motor 310 and the electric furnace box 400, and the mounting plate 130 is used for fixedly connecting the cooling mechanism 700;

referring to fig. 1-4 again, the adjusting mechanism 200 is rotatably connected to the left side of the front side wall of the box 100, and the adjusting mechanism 200 is used for adjusting the angle of the worktable 300;

referring to fig. 1-4 again, the left side of the bottom of the workbench 300 is fixedly connected with a speed-adjusting motor 310 through a bolt, an output end of the speed-adjusting motor 310 is keyed with a belt pulley 311, an outer side wall of the belt pulley 311 is sleeved with a synchronous belt 312, a rotary support 320 is welded on the right side of the top of the workbench 300, the workbench 300 is rotatably connected to the right side of the top of the box body 100, the workbench 300 is used for fixing the speed-adjusting motor 310, the rotary support 320, the electric furnace box 400 and the feeding mechanism 500, the speed-adjusting motor 310 is used for providing power, the belt pulley 311 is used for sleeving the synchronous belt 312, the synchronous belt 312 is used for driving a driving wheel 610 to rotate, and the rotary;

referring to fig. 1-4 again, the top of the electric oven box 400 is rotatably connected with a box cover 420 through a hinge, the center of the front side wall of the box cover 420 is fixedly connected with a handle 430, the electric oven box 400 is fixedly connected with the center of the top of the workbench 300, the electric oven box 400 is used for heating the interior of the oven body 600, the box cover 420 is used for opening and closing the electric oven box 400, and the handle 430 is used for facilitating an operator to use the box cover 420;

referring to fig. 1-4 again, the feeding mechanism 500 is inserted into the input end of the furnace body 600, and the feeding mechanism 500 is used for automatically feeding the quartz concentrate into the furnace body 600 as required;

referring to fig. 1-4 again, a driving wheel 610 is fixedly connected to the left side of the furnace body 600, the end of the synchronous belt 312 is sleeved on the outer side wall of the driving wheel 610, a driving wheel 620 is fixedly connected to the right side of the furnace body 600, the outer side wall of the driving wheel 620 is rotatably connected to the top of the rotary support 320, a discharge pipe 630 is inserted into the output end of the furnace body 600, the end of the discharge pipe 630 is connected to a collection tank 640 through a flange, the furnace body 600 is rotatably connected to the inside of the electric furnace box 400, the furnace body 600 is used for carrying and smelting quartz fine materials, the driving wheel 610 is used for rotating the furnace body 600, the driving wheel 620 is used for fixing the position of the furnace body 600, the discharge pipe 630 is used for discharging quartz glass blocks in the furnace body 600, and the collection;

referring to fig. 1-4 again, the cooling mechanism 700 is fixedly mounted on the rear side wall of the box 100, specifically, the cooling mechanism 700 is fixedly connected to the rear side wall of the box 100 through the mounting plate 130, and the cooling mechanism 700 is used for cooling the outer side wall of the furnace body 600 by air cooling;

referring to fig. 1, 2 and 4 again, in order to realize the moving function of the box 100, casters 120 are fixedly connected to four corners of the bottom of the box 100, and the four casters 120 are brake-type rubber universal wheels;

referring to fig. 1-3 again, in order to rapidly cool the furnace body 600 inside the electric furnace box 400, the left and right sides of the electric furnace box 400 are fixedly connected with first heat dissipation covers 410, the left and right sides of the box cover 420 are fixedly connected with second heat dissipation covers 440 matched with the first heat dissipation covers 410 in position, and the first heat dissipation covers 410 and the second heat dissipation covers 440 are sleeved on the outer side walls of the furnace body 600;

referring to fig. 4 again, in order to adjust the position angle of the workbench 300 according to the requirement of the operator, the adjusting mechanism 200 includes a crank 210, a bevel gear 220 and a rack 230, the bevel gear 220 is keyed on the end of the crank 210, the rack 230 is engaged with the outer side wall of the bevel gear 220, and the top of the rack 230 is welded on the bottom of the workbench 300;

referring to fig. 1-2 again, in order to realize the automatic feeding of the apparatus into the furnace body 600 according to the preparation requirement, the feeding mechanism 500 includes a feeding pipe 510, a pipe bracket 520, a feeding valve 530, a storage cylinder 540 and a cylinder cover 550, the pipe bracket 520 is sleeved on the outer side wall of the feeding pipe 510, the bottom of the pipe bracket 520 is welded on the top of the workbench 300, the feeding valve 530 is inserted into the input end of the feeding pipe 510, the storage cylinder 540 is inserted into the input end of the feeding valve 530, and the cylinder cover 550 is rotatably connected to the top of the storage cylinder 540 through a hinge;

referring to fig. 2-3 again, in order to form air circulation inside the electric oven box 400 and cool the outer side wall of the oven body 600 by air cooling, the cooling mechanism 700 includes a blower 710, a guide pipe 720 and two air ducts 730, the guide pipe 720 is inserted into the output end of the blower 710, the two air ducts 730 are inserted into the output end of the guide pipe 720, and the ends of the two air ducts 730 penetrate through and extend to the inside of the oven cover 420.

When the device is used in detail, when a person in the technical field melts the quartz concentrate, the operator firstly moves the device to a corresponding working area through the caster 120, then connects an external power supply with the device, opens the cylinder cover 550 to pour the quartz concentrate into the storage cylinder 540, holds the crank 210 to rotate anticlockwise, drives the rack 230 to move upwards through the bevel gear 220, so that the position angle of the workbench 300 is adjusted as required, sets feeding parameters of the feeding valve 530 after the adjustment is completed, enables the feeding valve 530 to accurately feed the quartz concentrate into the feeding pipe 510 according to the parameters, and drops the quartz concentrate into the furnace body 600 through the gravity influence, thereby replacing the manual feeding operation, realizing the automatic feeding function of the device, starts the speed regulating motor 310 through the operating platform 110 and drives the belt pulley 311 to rotate, drive action wheel 610 through hold-in range 312 again and rotate, make furnace body 600 rotate at the uniform velocity, quartzy concentrate is spread out on furnace body 600 inner wall under the rotation state under the centrifugal force effect, start electric stove case 400 through operation panel 110 and make it heat the quartzy concentrate in furnace body 600, smelt, fall into the inside to collection tank 640 in proper order through discharging pipe 630 after smelting, and open fan 710 in cooling mechanism 700 and inhale outside air and through the interact of honeycomb duct 720 and defeated tuber pipe 730, blow cold wind to electric stove case 400 in and form air cycle in its inside, thereby carry out the forced air cooling to the surface of furnace body 600, wait for after the cooling end that operating personnel holds crank 210 once more and carry out clockwise rotation, make workstation 300 reset to the top of box 100, thereby accomplish the smelting operation of this device to quartzy concentrate.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features of the disclosed embodiments of the present invention can be used in any combination with each other, and the description of such combinations is not exhaustive in the present specification only for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims

1. A smelting rotary furnace for processing quartz products is characterized in that: comprises a box body (100), an adjusting mechanism (200), a workbench (300), an electric furnace box (400), a feeding mechanism (500), a furnace body (600) and a cooling mechanism (700), wherein the adjusting mechanism (200) is rotatably connected on the left side of the front side wall of the box body (100), the workbench (300) is rotatably connected on the right side of the top of the box body (100), the electric furnace box (400) is fixedly connected at the center of the top of the workbench (300), the feeding mechanism (500) is inserted at the input end of the furnace body (600), the furnace body (600) is rotatably connected inside the electric furnace box (400), the cooling mechanism (700) is fixedly installed on the rear side wall of the box body (100), the right side of the front side wall of the box body (100) is fixedly connected with an operating console (110) through a bolt, and a mounting plate (130) is welded on the rear side wall of the box body (100), the utility model discloses a furnace body, including workstation (300), the bottom left side of workstation (300) is through bolt fixedly connected with buncher (310), the output key of buncher (310) is connected with belt pulley (311), just the lateral wall of belt pulley (311) has cup jointed hold-in range (312), the welding of the top right side of workstation (300) has rotatory support (320), the top of electric stove case (400) is connected with case lid (420) through hinge rotation, the preceding lateral wall center department fixedly connected with handle (430) of case lid (420), the left side fixedly connected with action wheel (610) of furnace body (600), and the end of hold-in range (312) cup joints the lateral wall of action wheel (610), the right side fixedly connected with drive wheel (620) of furnace body (600), just the lateral wall of drive wheel (620) rotate to be connected in the top of rotatory support (320), the output of furnace body (600) is pegged graft and is had discharging, and the tail end of the discharge pipe (630) is connected with a collecting tank (640) through a flange.

2. The melting rotary furnace for quartz product processing according to claim 1, characterized in that: the four corners of the bottom of the box body (100) are fixedly connected with trundles (120), and the four trundles (120) are brake type rubber universal wheels.

3. The melting rotary furnace for quartz product processing according to claim 1, characterized in that: the equal fixedly connected with of the left and right sides of electric stove case (400) first heat exchanger that looses (410), the equal fixedly connected with of the left and right sides of case lid (420) with first heat exchanger that looses (410) position assorted second heat exchanger (440), first heat exchanger that looses (410) with second heat exchanger (440) all cup joints the lateral wall of furnace body (600).

4. The melting rotary furnace for quartz product processing according to claim 1, characterized in that: the adjusting mechanism (200) comprises a crank (210), a bevel gear (220) and a rack (230), wherein the bevel gear (220) is connected to the tail end of the crank (210) in a key mode, the rack (230) is connected to the outer side wall of the bevel gear (220) in a meshed mode, and the top of the rack (230) is welded to the bottom of the workbench (300).

5. The melting rotary furnace for quartz product processing according to claim 1, characterized in that: the feeding mechanism (500) comprises a feeding pipe (510), a pipe support (520), a feeding valve (530), a storage barrel (540) and a barrel cover (550), wherein the pipe support (520) is sleeved on the outer side wall of the feeding pipe (510), the bottom of the pipe support (520) is welded to the top of the workbench (300), the feeding valve (530) is inserted into the input end of the feeding pipe (510), the storage barrel (540) is inserted into the input end of the feeding valve (530), and the barrel cover (550) is rotatably connected to the top of the storage barrel (540) through a hinge.

6. The melting rotary furnace for quartz product processing according to claim 1, characterized in that: the cooling mechanism (700) comprises a fan (710), a guide pipe (720) and two air delivery pipes (730), wherein the guide pipe (720) is inserted into the output end of the fan (710), the two air delivery pipes (730) are inserted into the output end of the guide pipe (720), and the tail ends of the two air delivery pipes (730) penetrate through and extend to the inside of the box cover (420).