CN212533537U - Disposable green articles for use molding system - Google Patents
Disposable green articles for use molding system Download PDFInfo
- Publication number
- CN212533537U CN212533537U CN202021156251.6U CN202021156251U CN212533537U CN 212533537 U CN212533537 U CN 212533537U CN 202021156251 U CN202021156251 U CN 202021156251U CN 212533537 U CN212533537 U CN 212533537U
- Authority
- CN
- China
- Prior art keywords
- molding
- wet pressing
- semi
- finished product
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Paper (AREA)
Abstract
The utility model relates to a forming system of disposable green environmental protection articles, which comprises a forming slurry pool, a middle transmission mechanism, a wet pressing forming mechanism, an output mechanism and a control cabinet; a slurry barrel is arranged in the molding slurry tank; the outlet of the slurry barrel is connected to a molding die cavity; the middle transfer mechanism comprises a first multi-shaft mechanical arm, and a semi-finished product adsorption disc is connected and mounted on the middle transfer mechanism; a plurality of semi-finished product adsorption moulds are arranged on the working surface of the semi-finished product adsorption disc; the middle transfer mechanism is arranged between the molding pulp tank and the wet pressing molding mechanism; the wet pressing forming mechanism comprises a wet pressing forming machine; the other side of the wet pressing forming mechanism is provided with an output mechanism; the output mechanism comprises a second multi-shaft mechanical arm, and a finished product adsorption disc and a plurality of finished product adsorption moulds are arranged at the tail end of the second multi-shaft mechanical arm. The utility model adopts the multi-shaft mechanical arm as the product transfer equipment, the technical maturity is high, and the reliability is high; and can correspond a plurality of stations, the action is nimble, has improved production efficiency.
Description
Technical Field
The utility model relates to a molding system of disposable green articles for use especially realizes from raw materials to off-the-shelf continuous automated production, belongs to mechatronic equipment field.
Background
The disposable green environmental protection articles refer to articles produced by reprocessing waste raw materials, and at present, the disposable green environmental protection articles mainly comprise disposable tableware and the like which are formed by reprocessing waste plant fibers; the raw materials belong to waste recycling and are beneficial to environmental protection; the produced disposable tableware is degradable, green and environment-friendly, and is gradually replacing disposable plastic products.
Disposable green articles for use, especially disposable plant fiber system tableware, generally adopt semi-automatization production at present, need link up through the workman, coordinate the production between each equipment, waste time and energy.
However, with the development of the automation technology of the equipment, there are also some technical solutions such as a pulp molding equipment with chinese patent publication No. CN108130824A, a paper-plastic product production method with chinese patent publication No. CN107815932A, a pulp molding machine with chinese patent publication No. CN107815931A and a drying integrated pulp molding equipment and method, etc., to realize the automated production from raw materials to disposable green and environment-friendly product blanks.
However, in the existing product, slurry pool forming equipment and wet pressing forming equipment are integrated and in one-to-one correspondence, although the space is compact, the equipment has small adjustable scope, particularly the mould is difficult to replace, and once a fault occurs, the whole machine needs to be shut down; and present thick liquid pond shaping is not the process of same takt with wet-pressing shaping, adopts the design of integrating, will certainly need to turn down the takt with faster equipment to cooperate slower equipment, reduced production efficiency.
In order to better meet the molding requirement of disposable green environment-friendly products, a system needs to be redesigned, the production efficiency is improved, and the production reliability is guaranteed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a disposable green articles for use forming system to satisfy disposable green articles for use's production efficiency and production reliability in phase.
In order to achieve the aim, the utility model provides a disposable green and environment-friendly article forming system which is characterized by comprising a forming slurry tank, a middle transfer mechanism, a wet pressing forming mechanism, an output mechanism and a control cabinet;
a slurry barrel is arranged in the molding slurry tank; the outlet of the slurry barrel is connected to a forming die cavity, a product forming die is arranged in the forming die cavity, and the plant fiber slurry forms a wet semi-formed product in the product forming die;
the middle transfer mechanism comprises a first multi-shaft mechanical arm, the end part of the first multi-shaft mechanical arm is provided with a connecting seat, and a semi-finished product adsorption disc is connected and installed on the connecting seat; a plurality of semi-finished product adsorption moulds are arranged on the working surface of the semi-finished product adsorption disc; each semi-finished product adsorption mould is provided with a vacuum suction port and is connected with a vacuum pump;
the middle transfer mechanism is arranged between the molding pulp tank and the wet pressing molding mechanism;
the wet pressing forming mechanism comprises a wet pressing forming machine, wherein a working platform of the wet pressing forming machine is arranged in the wet pressing forming machine;
the other side of the wet pressing forming mechanism is provided with an output mechanism; the output mechanism comprises a second multi-shaft mechanical arm, a finished product adsorption disc and a plurality of finished product adsorption moulds are arranged at the tail end of the second multi-shaft mechanical arm, and a vacuum pump is connected to the tail end of the second multi-shaft mechanical arm;
the control cabinet is positioned at one side and connects the electric elements and the sensors in the forming slurry tank, the middle transfer mechanism, the wet pressing forming mechanism and the output mechanism together to perform beat action.
As a further improvement, be equipped with a plurality of air vents in the product forming die, the air vent is connected with first compressed air jar through first air valve.
Further, the diameter of the vent hole is less than 5 mm.
Further, when the plant fiber slurry is injected into the forming mold cavity, the first air valve is in an open state, and high-pressure air enters the forming mold cavity through the vent hole to stir the plant fiber slurry.
Further, when the wet semi-molded product is demolded from the molding cavity, the first air valve is in an open state, and high-pressure air enters the molding cavity through the vent hole to demold the semi-molded product.
As a further improvement, the wet pressing forming machine is provided with more than 2 independent working wet pressing forming machines, and is correspondingly provided with more than 2 independent wet pressing forming machine working tables.
As a further improvement of the utility model, the utility model is also provided with a discharging frame; and the output mechanism takes out the product from the wet-pressing forming mechanism and then puts the product into the discharging frame.
Furthermore, the number of the discharging frames is more than 2.
The utility model discloses disposable green articles for use molding system through adopting the multiaxis arm as product transmission equipment, and technical maturity is high, and the reliability is high. And can correspond a plurality of stations, the action is nimble, has improved production efficiency.
The utility model discloses a shaping thick liquid pond, with wet pressing forming mechanism, can the independent operation, it is more convenient that the mould is changed in the dismouting.
The utility model discloses disposable green articles for use molding system compares with prior art, still has following advantage:
(1) the system has simple structure and is easy to manufacture;
(2) mature equipment is adopted, so that the reliability is high and the maintenance is convenient;
(3) the forming slurry pool is subjected to proper structural improvement, and the forming quality of products is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a molding system for disposable green environmental protection products 1;
FIG. 2 is a schematic view of the overall structure of a molding system for disposable green environmental protection products 2;
FIG. 3 is a schematic view of the overall structure of the molding system for disposable green environmental protection products 3;
FIG. 4 is a schematic view of the overall structure of the molded pulp tank system of the present invention;
fig. 5 is a schematic view of the overall structure of the intermediate transmission mechanism of the present invention;
fig. 6 is a schematic structural view of the semi-finished adsorption plate of the present invention;
FIG. 7 is a top view of the product flow of the present invention;
reference numerals: the device comprises a forming slurry tank 1, a middle transfer mechanism 2, a wet pressing forming mechanism 3, an output mechanism 4, a discharging frame 5 and a control cabinet 6;
a slurry barrel 11, a feeding port 12 and a molding die cavity 13; a first air valve 14, a first compressed air tank 15;
the device comprises a first multi-axis mechanical arm 21, a connecting seat 22, a semi-finished product adsorption disc 23 and a semi-finished product adsorption mould 24;
a wet press former table 31.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 3, the molding system for disposable green environmental protection products comprises a molding slurry tank 1, a middle transfer mechanism 2, a wet pressing molding mechanism 3, an output mechanism 4, a discharging frame 5 and a control cabinet 6.
As shown in fig. 4, a pulp barrel 11 is arranged in the molding pulp tank 1, and plant fiber pulp to be used is stored in the pulp barrel; the exit of thick liquids bucket 11 is equipped with sprue 12, the below of sprue 12 is equipped with shaping die cavity 13, be equipped with the product forming die according to the disposable green articles for use appearance design of treating processing in the shaping die cavity 13, the plant fiber thick liquids are followed warp in the thick liquids bucket 11 the sprue 12 enters into in the shaping die cavity 13, the plant fiber thick liquids deposit, and laminating product forming die carries out the shaping, forms wet half-formed product.
Further, a plurality of vent holes are arranged in the adopted product forming die, and the vent holes are connected with a first compressed air tank 15 through a first air valve 14. The size of the vent holes is generally less than 5mm, preferably less than 2 mm; if the diameter of the vent hole is too large, plant fibers can enter the vent hole, and solidification and blockage occur.
The first air valve 14 opens in two stages.
Firstly, when the plant fiber slurry is injected into the molding cavity 13, the first air valve 14 is opened to allow high-pressure air to enter the molding cavity 13 through the vent holes, so that the plant fiber slurry entering the molding cavity 13 is in a boiling state, the plant fiber slurry is uniformly mixed, and the problems that the plant fiber slurry is solidified successively in the process of entering the molding cavity 13 successively, the fibers are not distributed uniformly and the molding quality of a product is affected are avoided.
Secondly, when wet half-formed product basic molding, need follow when removing in the shaping die cavity 13, open first air valve 14 makes high-pressure air enter into through the air vent in the shaping die cavity 13, take place to separate half-formed product and product forming die, and form the air bed in the middle of the two, realize the drawing of patterns, it is convenient follow-up the material of getting of middle transfer mechanism 2.
The intermediate transfer mechanism 2 includes a first multi-axis robot arm 21, an end of which is provided with a connecting seat 22 to which a semi-finished product adsorption disk 23 is connected and mounted, as shown in fig. 5. As shown in fig. 6, a plurality of semi-finished product adsorption molds 24 are arranged on the working surface of the semi-finished product adsorption disc 23; the plurality of semi-finished product adsorption molds 24 are distributed on the working surface of the semi-finished product adsorption disc 23 according to the distribution rule of the product forming molds; each semi-finished product adsorption mould 24 is provided with a vacuum suction port and is connected with a vacuum pump. The first multi-shaft mechanical arm 21 drives the semi-finished product adsorption disc 23 to move to the upper part of the molding die cavity 13, and the semi-finished product adsorption die 24 extends into a wet semi-molded product; then the vacuum suction port is opened to suck the wet semifinished product onto the semifinished product suction disc 23; then the first multi-shaft mechanical arm 21 drives the semi-finished product adsorption disc 23 to move into the wet pressing forming mechanism 3, the vacuum suction port is closed, the wet semi-formed product falls into the die cavity of the workbench 31 of the wet pressing forming machine, the first multi-shaft mechanical arm 21 is withdrawn, the wet pressing forming machine works, and the wet semi-formed product is pressurized and heated to realize solidification.
The wet pressing forming mechanism 3 is provided with more than 2 independent wet pressing forming machines, and correspondingly, 2 independent working tables 31 of the wet pressing forming machines are arranged, so that the production speed is met, and the production efficiency is improved.
The middle transfer mechanism 2 is arranged between the molding pulp tank 1 and the wet pressing molding mechanism 3, and the wet semi-molded product is transferred into a workbench 31 of the wet pressing molding machine from the molding die cavity 13 through a first multi-shaft mechanical arm 21.
An output mechanism 4 is arranged on the other side of the wet pressing forming mechanism 3; the output mechanism 4 is similar to the middle transfer mechanism 2 and is provided with a second multi-shaft mechanical arm, and the tail end of the output mechanism is provided with a finished product adsorption disc and a plurality of finished product adsorption moulds and is connected with a vacuum pump; when the wet pressing forming machine pressurizes and heats the wet semi-formed product, and the wet semi-formed product is processed into a finished product, the output mechanism 4 is started, the finished product adsorption disc and the finished product adsorption die are stretched into the wet semi-formed product, the finished product is adsorbed by the finished product adsorption die, and then the wet semi-formed product is moved out of the workbench 31 of the wet pressing forming machine and then is put into the discharging frame 5.
In the description of the present specification, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of describing the technical solutions of the present patent and for simplification of the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be interpreted as limiting the present patent application.
In this specification, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present specification can be understood by those of ordinary skill in the art as appropriate.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (8)
1. The disposable green environment-friendly article forming system is characterized by comprising a forming slurry tank, a middle transfer mechanism, a wet pressing forming mechanism, an output mechanism and a control cabinet;
a slurry barrel is arranged in the molding slurry tank; the outlet of the slurry barrel is connected to a forming die cavity, a product forming die is arranged in the forming die cavity, and the plant fiber slurry forms a wet semi-formed product in the product forming die;
the middle transfer mechanism comprises a first multi-shaft mechanical arm, the end part of the first multi-shaft mechanical arm is provided with a connecting seat, and a semi-finished product adsorption disc is connected and installed on the connecting seat; a plurality of semi-finished product adsorption moulds are arranged on the working surface of the semi-finished product adsorption disc; each semi-finished product adsorption mould is provided with a vacuum suction port and is connected with a vacuum pump;
the middle transfer mechanism is arranged between the molding pulp tank and the wet pressing molding mechanism;
the wet pressing forming mechanism comprises a wet pressing forming machine, wherein a working platform of the wet pressing forming machine is arranged in the wet pressing forming machine;
the other side of the wet pressing forming mechanism is provided with an output mechanism; the output mechanism comprises a second multi-shaft mechanical arm, a finished product adsorption disc and a plurality of finished product adsorption moulds are arranged at the tail end of the second multi-shaft mechanical arm, and a vacuum pump is connected to the tail end of the second multi-shaft mechanical arm;
the control cabinet is positioned at one side and connects the electric elements and the sensors in the forming slurry tank, the middle transfer mechanism, the wet pressing forming mechanism and the output mechanism together to perform beat action.
2. The molding system of claim 1, wherein a plurality of vent holes are formed in the product molding mold, and the vent holes are connected to the first compressed air tank through a first air valve.
3. The disposable green environmental protection product molding system of claim 2, wherein said vent hole diameter is less than 5 mm.
4. The molding system of disposable green environmental protection product according to claim 2, wherein when the plant fiber slurry is injected into the molding cavity, the first air valve is in an open state, and high pressure air enters the molding cavity through the vent hole to stir the plant fiber slurry.
5. The molding system for disposable green environmental protection product according to claim 2, wherein when the wet semi-molded product is demolded from the molding cavity, the first air valve is in an open state, and high pressure air enters into the molding cavity through the vent hole to demold the semi-molded product.
6. The molding system of disposable green environmental protection products according to claim 1, wherein said wet pressing molding mechanism has more than 2 independent wet pressing molding machines, and correspondingly more than 2 independent working tables of said wet pressing molding machines.
7. The molding system of disposable green environmental protection product according to claim 1, further comprising a discharging frame; and the output mechanism takes out the product from the wet-pressing forming mechanism and then puts the product into the discharging frame.
8. The molding system of disposable green environmental protection product according to claim 7, wherein there are more than 2 discharge frames.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021156251.6U CN212533537U (en) | 2020-06-19 | 2020-06-19 | Disposable green articles for use molding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021156251.6U CN212533537U (en) | 2020-06-19 | 2020-06-19 | Disposable green articles for use molding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212533537U true CN212533537U (en) | 2021-02-12 |
Family
ID=74549099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021156251.6U Active CN212533537U (en) | 2020-06-19 | 2020-06-19 | Disposable green articles for use molding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212533537U (en) |
-
2020
- 2020-06-19 CN CN202021156251.6U patent/CN212533537U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102587222A (en) | Pulp forming mold integrally turning automat and production process thereof | |
| CN207468990U (en) | The molded equipment of plant | |
| CN212533537U (en) | Disposable green articles for use molding system | |
| CN207872812U (en) | A kind of mold being used to prepare panel of refrigerator | |
| CN111691239A (en) | Disposable green articles for use molding system | |
| CN212533536U (en) | Wet pulp forming system of disposable green and environment-friendly product | |
| CN209454039U (en) | A kind of injection molding machine equipped with outer die-sinking device | |
| CN212742016U (en) | Wet-pressing forming system of disposable green and environment-friendly product | |
| CN101585221A (en) | Forming die structure for moulding precise rubber member | |
| CN207240704U (en) | A kind of conveniently stripped injection mold | |
| CN212707845U (en) | Injection mold device based on reverse engineering is used | |
| CN209492140U (en) | A kind of injection molding machine lifting injection mold | |
| CN209869186U (en) | Plastic mold ejector pin mechanism with equal ejection pressure | |
| CN209052946U (en) | A kind of reciprocal paper pulp model formation machine of fully mechanical hydraulic servo | |
| CN206326807U (en) | A kind of pressure injection mold of wood plastics tray | |
| KR101226450B1 (en) | Molding method for hollow-shaped product and molding apparatus therefor | |
| CN2931065Y (en) | Die device for hot pressing forming machine | |
| CN201231571Y (en) | Artificial stone slab press | |
| CN111218856A (en) | Method for manufacturing paper funeral sacrifice article by paper pulp molding process and special equipment | |
| CN208100678U (en) | A kind of block-proof type vacuum suction mold and its template component | |
| CN217203383U (en) | Novel paper pulp molding preparation equipment | |
| CN201192884Y (en) | Vulcanizing device for medicinal rubber stopper | |
| CN208100689U (en) | A kind of block-proof type vacuum suction mold and its mold core component | |
| CN104999675B (en) | A kind of preparation method of small size heat-resistant composite material screw | |
| CN110000989A (en) | A kind of Shooting Technique of three colors injection molding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |