Integrated upset automatic machine of a kind of paper mould and production technology thereof
Technical field
The present invention relates to the technical field of paper mould, refer in particular to integrated upset automatic machine of a kind of paper mould and production technology thereof.
Background technology
Paper mould article (or claiming the paper article) are to be raw material with paper pulp; Utilize formation mould to inhale slurry and compression molding; Its finished product can reclaim and make; Therefore so meet the carbon reduction trend that environmental protection utilizes again, also paper article receive industrial and commercial circles and masses' general sieve attention apace and take like a shot and adopt.At present; The paper mould automatic machine that is used to produce the paper article of Chang Zhi is generally just by starching case, mobile device, the frame that connects material, being with hot pressing upper mould device, moulding upper mould device and the frame of vacuum suction to form, and wherein, described moulding upper mould device can only carry out vertical vacuum intake; And this automatic machine also just press dry and suction through the hot pressing upper mould device of a band vacuum suction; Its surperficial great majority of the finished product that such design is produced all are more coarse, became uneven, and also end product quality is uneven; Drafting angle needs to be difficult to obtain the highdensity quality guarantee of degree of precision greater than the above product of 5 degree.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art; A kind of reliable, dehydration rational in infrastructure is provided evenly; Automatic forming, transfer, typing integrated upset automatic machine of paper mould and production technology thereof; The product surface that the integrated upset automatic machine of this paper mould is produced is smooth, thickness is even, drafting angle little (2 degree-5 degree), be not easy explosion, and density is high, and quality is good.
For realizing above-mentioned purpose; The integrated upset automatic machine of its paper mould of technical scheme provided by the present invention includes hot pressing patrix, shaping mould device, the frame of slurry case, mobile device, the frame that connects material, band vacuum suction; Wherein, Described slurry case is installed in down on the methods, rack, and correspondence is equipped with the shaping mould device on the frame above it; Mobile device is installed in down on the rail plate of methods, rack, and the first hot pressing counterdie of this mobile device matches with hot pressing patrix and shaping mould device respectively, and this hot pressing patrix is installed on the shaping mould device last methods, rack on one side simultaneously; Connect material frame and mobile device is fixedly connected away from an end of shaping mould device; It also includes and is installed on the methods, rack and places the hot pressing patrix to shift mould away from the material of the band vacuum suction of that side of shaping mould device side by side; And be installed in mobile device near the second hot pressing counterdie of arranging side by side on that end of frame of connecting material and along the moving direction and the first hot pressing counterdie of mobile device; This second hot pressing counterdie and material shift mould and match simultaneously, and this material shifts and is reserved with one between mould and the shaping mould device and can holds the big or small wait position of the first hot pressing counterdie fully; Described shaping mould device also includes upset apparatus for absorbing royal jelly structure and extrusion die mounted thereto, and this upset apparatus for absorbing royal jelly structure can match with extrusion die that is positioned at its top and the first hot pressing counterdie of mobile device respectively.
Described upset apparatus for absorbing royal jelly structure includes shaping mould, upset support body, bearing block and drives the motor that this upset support body rotates; Wherein, Described upset support body is installed on the shaping mould device through bearing block, and shaping mould is fixedly mounted on the bottom of this upset support body.
Described mobile device includes sliding bottom on the rail plate that is installed in down methods, rack, is installed in the first hot pressing counterdie on this sliding bottom and drives the power source that this sliding bottom moves.
Described power source is mainly combined by servomotor and ball screw.
The described material that the mobile device of the second hot pressing counterdie, the frame that connects material, the first hot pressing patrix of being with vacuum suction, band vacuum suction are installed shifts mould all has two, and is installed in the relative both sides of shaping mould device one by one symmetrically.
Its production technology is: at first will in the slurry case, fill with the pulp-water material mixture, the shaping mould device just begins action like this, makes its shaping mould in the decline slurry intake case, pass through vacuum suction pulp-water material mixture; After absorption finished, this shaping mould rose at once and is returned to the origin-location, and was driven upwards to overturn 180 ° by a direction by upset apparatus for absorbing royal jelly structure and carry out the vacuum suction dehydration; After dehydration finished, this shaping mould continued again to rise, and suppresses integer toward rising to the extrusion die place; This shaping mould descends and resets and get back to origin-location by overturning 180 ° in the other direction then, at this moment, mobile device begin to move come this shaping mould under; Connect material by the first hot pressing counterdie, after being connected to material, the first hot pressing counterdie move to the hot pressing patrix under; Carry out pressing dry of blank and hand over mould with the hot pressing patrix that descends, after material was sent to the hot pressing patrix, this hot pressing patrix rose and resets; Simultaneously the second hot pressing counterdie just in time corresponding material shift mould, the friendship mould of recycle stock (action cycle does not have material first) once on carrying out under the effect of power source is given material material and is shifted mould; The last cycle material on the frame (first action cycle does not have material for the second time) that meanwhile connects material is taken away, and the shaping mould of shaping mould device begins action again, repeat its above course of action after; Material is sent to the mobile device of other one side, and the mobile device of both sides is sent to material respectively in so continuous repetition operation successively; Mobile device is after the first hot pressing counterdie is accomplished hot pressing and Jiao Mo; Move to and rest on and wait for and to wait for next time and to connect material in the position, at this moment the second hot pressing counterdie below that just in time moves to the hot pressing patrix carries out the material after pressing dry is joined; The frame that in this process, connects material also can come material shift mould below connect material; After the below that the first hot pressing counterdie of mobile device is come shaping mould connects material, begin its above course of action of repetition again, can constantly move in circles backward.
Its another kind of production technology is: at first will in the slurry case, fill with the pulp-water material mixture, the shaping mould device just begins action like this, makes its shaping mould in the decline slurry intake case, pass through vacuum suction pulp-water material mixture; After absorption finished, this shaping mould rose at once and is returned to the origin-location, and was driven upwards to overturn 180 ° by a direction by upset apparatus for absorbing royal jelly structure and carry out the vacuum suction dehydration; After dehydration finished, this shaping mould continued again to rise, and suppresses integer toward rising to the extrusion die place; Origin-location got back to by overturning 180 ° in the other direction in descend resetting back of this shaping mould then, at this moment, mobile device begin to move come this shaping mould under; Connect material by the first hot pressing counterdie, after being connected to material, the first hot pressing counterdie move to the hot pressing patrix under; Carry out the friendship mould of blank with the hot pressing patrix that descends, material hands over to the hot pressing patrix, and this hot pressing patrix rises and resets afterwards; Simultaneously the second hot pressing counterdie just in time corresponding material shift mould, the friendship mould of recycle stock (action cycle does not have material first) once on carrying out under the action of power source is given material material and is shifted mould; The last cycle material on the frame (first action cycle does not have material for the second time) that connects material is simultaneously taken away (finished product), and when hot pressing patrix and material shifted the mould action, the shaping mould of shaping mould device began again to move; After repeating its above course of action, material is sent to the mobile device of other one side, so continuous repetition operation; Send to the mobile device of both sides to material successively respectively, mobile device the first hot pressing counterdie accomplish hand over mould after, move to and rest on and wait for the position; Wait for next time and connect material that at this moment the second hot pressing counterdie just in time moves to the below of hot pressing patrix, this moment this hot pressing patrix move down carry out blank press dry and hand over mould; Hand over to the second hot pressing counterdie to material; The hot pressing patrix rises and to reset afterwards, is carrying out in the pressing dry and hand over mould of material, and the frame that connects material also can be come the below that material shifts mould and connect material.After the below that the first hot pressing counterdie of mobile device is come shaping mould connects material, begin its above course of action of repetition again, can constantly move in circles backward.
The present invention is after having adopted such scheme; Its great advantage is that structural design of the present invention can realize two kinds of production technologies; And the drafting angle requirement of different production technology reply different product; And then satisfy different requirements of customers, the product that the present invention simultaneously produces have dehydration evenly, aberration minimizing, smooth surface, thickness is even, drafting angle is little, advantages such as ponding impression and protruding impression can not occur.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a partial sectional view of the present invention.
The specific embodiment
Below in conjunction with specific embodiment the present invention is described further.
Shown in accompanying drawing 1 and accompanying drawing 2; The integrated upset automatic machine of the described paper mould of present embodiment includes hot pressing patrix 6, shaping mould device 7, the frame 8 of slurry case 1, mobile device 4, the frame 5 that connects material, band vacuum suction and is installed on the methods, rack 8 and places the material transfer mould 9 of hot pressing patrix 6 away from the band vacuum suction of that side of shaping mould device 7 side by side; Be installed in mobile device 4 near the second hot pressing counterdie 2 of arranging side by side on that end of the framves 5 that connect material and along the moving direction and the first hot pressing counterdie 17 of mobile device 4; This second hot pressing counterdie 2 and material shift mould 9 and match simultaneously, and this material shifts and is reserved with one between mould 9 and the shaping mould device 7 and can holds the big or small wait position 15 of the first hot pressing counterdie 17 fully; Hot pressing patrix 6 through this band vacuum suction can make the smooth surface of the product that the present invention produces protruding impression can not occur; Wherein, described slurry case 1 is installed in down on the methods, rack 8, and correspondence is equipped with shaping mould device 7 on the frame above it 8; Mobile device 4 is installed in down on the rail plate of methods, rack 8, and the first hot pressing counterdie 17 of this mobile device 4 matches with hot pressing patrix 6 and shaping mould device 7 respectively, and this hot pressing patrix 6 is installed on the shaping mould device 7 last methods, rack 8 on one side simultaneously; The frame 5 that connects material is fixedly connected with the end of mobile device 4 away from shaping mould device 7.And shaping mould device 7 of the present invention also include extrusion die mounted thereto 16 with mainly by shaping mould 12, upset support body 13, bearing block 14 and drive the upset apparatus for absorbing royal jelly structure 10 that the motor 11 of these upset support body 13 rotations is formed; Interoperation through this upset apparatus for absorbing royal jelly structure 10 and extrusion die 16; The product dehydration that makes the present invention produce is even, thickness is even, thereby makes that its shaping fiber is even, and aberration reduces; The ponding impression can not appear; Wherein, described upset support body 13 is installed on the shaping mould device 7 through bearing block 14, and shaping mould 12 is fixedly mounted on the bottom of this upset support body 13.In addition; Mobile device 4 of the present invention includes sliding bottom 3 on the rail plate that is installed in down methods, rack 8, is installed in the first hot pressing counterdie 17 on this sliding bottom 3 and drives the power source 7 that this sliding bottom 3 moves, and this power source 7 is mainly combined by servomotor and ball screw.The material that also has the present invention that the first hot pressing patrix 6, the band vacuum suction of the mobile device 4 of the second hot pressing counterdie 2, the frame 5 that connects material, band vacuum suction are installed shifts mould 9 all has two; And be installed in the relative both sides of shaping mould device 7 one by one symmetrically, design can improve operating efficiency of the present invention widely like this.
During work, the present invention can deal with the drafting angle requirement of different product through two kinds of different production technologies, when the drafting angle requirement of product can specifically be adopted following production technology in time more than 5 ° or 5 °: at first will in slurry case 1, fill with the pulp-water material mixture; Shaping mould device 7 just begins action like this, makes its shaping mould 12 in decline slurry intake case 1, pass through vacuum suction pulp-water material mixture, after absorption finishes; This shaping mould 12 rises at once and is returned to the origin-location, and is driven by a direction (clockwise or counterclockwise all can) by upset apparatus for absorbing royal jelly structure 10 and upwards to overturn 180 ° and to carry out the vacuum suction dehydration, forcibly makes the decline of pulp-water material mixture humidity; After dehydration finished, this shaping mould 12 continued again to rise, and suppresses integer toward rising to extrusion die 16 places; This pulp-water material mixture is promptly changed the thick embryo that forms the paper article after the completion, and these shaping mould 12 declines reset and get back to origin-location by overturning 180 ° in the other direction then, at this moment; Mobile device 4 begin to move come this shaping mould 12 under, connect material by the first hot pressing counterdie 17, after being connected to material; The first hot pressing counterdie 17 move to hot pressing patrix 6 under, press dry and hand over mould with the hot pressing patrix 6 that descends carries out blank, make the thick embryo of paper article change formation paper finished product; After material was sent to hot pressing patrix 6, this hot pressing patrix 6 rose and resets, simultaneously the second hot pressing counterdie 2 just in time corresponding material shift mould 9; The friendship mould of recycle stock (action cycle does not have material first) once on carrying out under the effect of cylinder is given material material and is shifted mould 9, and the last cycle material on the frame 5 that meanwhile connects material (first action cycle does not have material for the second time) is taken away; The shaping mould 12 of shaping mould device 7 begins action again; After repeating its above course of action, material is sent to the mobile device 4 of other one side, so continuous repetition operation; Send to material respectively the mobile device 4 of both sides successively; Mobile device 4 moves to and rests on and wait for position 15 after the first hot pressing counterdie 17 is accomplished hot pressing and Jiao Mo, and wait connects material next time; At this moment the second hot pressing counterdie 2 below that just in time moves to hot pressing patrix 6 carries out the material after pressing dry is joined; Promptly be the handing-over of paper finished product, the frame 5 that in this process, connects material also can come material shift mould 9 below connect material, after the below that the first hot pressing counterdie 17 of mobile device 4 is come shaping mould 12 connects material; Begin its above course of action of repetition again, produce in a large number as long as the above process of continuous cycle repeats just can realize the automation of this product backward.
When the drafting angle requirement of product can specifically be adopted following production technology in time more than 2 ° or 2 °: at first will in slurry case 1, fill with the pulp-water material mixture, shaping mould device 7 just begins action like this, makes its shaping mould 12 in decline slurry intake case 1, pass through vacuum suction pulp-water material mixture; After absorption finished, this shaping mould 12 rose at once and is returned to the origin-location, and was driven upwards to overturn 180 ° by a direction (clockwise or counterclockwise all can) by upset apparatus for absorbing royal jelly structure 10 and carry out vacuum suction and dewater; Pulp-water material mixture humidity is descended, and after dehydration finished, this shaping mould 12 continued again to rise; Suppress integer toward rising to extrusion die 16 places, this pulp-water material mixture is promptly changed the thick embryo that forms the paper article after the completion, gets back to origin-location by overturning 180 ° in the other direction after these shaping mould 12 declines reset then; At this moment, mobile device 4 begin to move come this shaping mould 12 under, connect material by the first hot pressing counterdie 17; After being connected to material, the first hot pressing counterdie 17 move to hot pressing patrix 6 under, carry out the friendship mould of blank with the hot pressing patrix 6 that descends; Material hands over to hot pressing patrix 6, and this hot pressing patrix 6 rises and resets afterwards, simultaneously the second hot pressing counterdie 2 just in time corresponding material shift mould 9; The friendship mould of recycle stock (action cycle does not have material first) once on carrying out under the action of cylinder is given material material and is shifted mould 9, and the last cycle material on the frame 5 that connects material simultaneously (first action cycle does not have material for the second time) is taken away (finished product); When hot pressing patrix 6 and material shifted mould 9 actions, the shaping mould 12 of shaping mould device 7 began action again, repeat its above course of action after; Material is sent to the mobile device 4 of other one side; So continuous repetition operation is sent to the mobile device 4 of both sides to material respectively successively, mobile device 4 the first hot pressing counterdie 17 accomplish hand over moulds after; Move to and rest on wait position 15; Wait for next time and connect material that at this moment the second hot pressing counterdie 2 just in time moves to the below of hot pressing patrix 6, this moment this hot pressing patrix 6 move down carry out blank press dry and hand over mould; Hand over to the second hot pressing counterdie 2 to the paper finished product after the moulding; Hot pressing patrix 6 rises and resets afterwards, is carrying out in the pressing dry and hand over mould of material, and the frame 5 that connects material also can be come the below that material shifts mould 9 and connect material.After the below that the first hot pressing counterdie 17 of mobile device 4 is come shaping mould 12 connects material, begin its above course of action of repetition again, as long as just can realizing the automation of this product, the above course of work of continuous cycle repeats produces in a large number backward.
The embodiment of the above only is the present invention's preferred embodiment, is not to limit practical range of the present invention with this, so the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.