CN212533167U - Improved production equipment for diamond wire saw - Google Patents
Improved production equipment for diamond wire saw Download PDFInfo
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- CN212533167U CN212533167U CN202021836050.0U CN202021836050U CN212533167U CN 212533167 U CN212533167 U CN 212533167U CN 202021836050 U CN202021836050 U CN 202021836050U CN 212533167 U CN212533167 U CN 212533167U
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Abstract
The utility model relates to a diamond wire saw production improving equipment belongs to diamond wire production processing equipment field. The sand feeding thickening main body is positioned at a diamond wire inlet and is provided with a sand feeding area, the inner wall of the sand feeding thickening main body is provided with at least two sand feeding titanium blues, the sand feeding thickening main body is filled with electroplating solution, a movable slide rail fixing frame is arranged above the sand feeding thickening main body, a thickening wheel fixing frame is arranged on the movable slide rail fixing frame, and a thickening multi-groove transition wheel and a thickening conductive wheel are arranged on the thickening wheel fixing frame; the movable slide rail fixing frame drives the thickening wheel fixing frame to move in the sand thickening main body through external driving equipment, the diamond wire penetrates through the sand feeding area through the diamond wire feeding port and winds the sand thickening main body on the thickening multi-groove transition wheel and the thickening conductive wheel, and the diamond wire is led out to the diamond wire feeding port from the thickening conductive wheel. The utility model shortens the length of the equipment and improves the utilization rate of the factory building; simple and convenient operation and maintenance of equipment, and labor cost reduction.
Description
Technical Field
The utility model relates to a diamond wire saw production improving equipment belongs to diamond wire production processing equipment field.
Background
The electroplated diamond wire saw can be made into different diameters and lengths according to the requirement; the wire saw can be mounted on different equipment to form different processing modes, such as a reciprocating cycle (saw frame) type, a high-speed band saw type, a wire cutting type and the like. For processing hard and brittle materials, the fretsaw can not only cut thin slices, but also process curved surfaces, can be used for grinding and repairing small holes, and has wide application prospect. However, in the production process of the diamond wire saw, due to the self-reason of equipment, the occupied area is large, the consumption of raw materials is large, the production operation is inconvenient, and the related production cost is large. In order to improve the utilization rate of a factory building, simple and convenient operation and maintenance of equipment and reduce the material use cost of raw materials, the production equipment is improved.
SUMMERY OF THE UTILITY MODEL
The utility model provides a diamond wire saw production improvement equipment and processing method to the aforesaid shortcoming.
The utility model adopts the following technical scheme:
the utility model discloses an improved production equipment for diamond wire saws, which comprises a sanding thickening main body, a sanding titanium blue, a diamond wire, a thickening multi-groove transition wheel, a thickening titanium blue supporting plate, a thickening titanium blue, a thickening wheel fixing frame, a thickening conductive wheel, a diamond wire outlet, a sanding area, a diamond wire inlet and a movable slide rail fixing frame; the sand feeding thickening main body is positioned at a diamond wire inlet and is provided with a sand feeding area, the inner wall of the sand feeding thickening main body is provided with at least two sand feeding titanium blues, the sand feeding thickening main body is filled with electroplating solution, a movable slide rail fixing frame is arranged above the sand feeding thickening main body, a thickening wheel fixing frame is arranged on the movable slide rail fixing frame, and a thickening multi-groove transition wheel and a thickening conductive wheel are arranged on the thickening wheel fixing frame; thickened titanium blue is arranged between the thickened multi-groove transition wheel and the thickened conductive wheel; the movable slide rail fixing frame drives the thickening wheel fixing frame to move in the sand thickening main body through external driving equipment, the diamond wire penetrates through the sand feeding area through the diamond wire feeding port and winds the sand thickening main body on the thickening multi-groove transition wheel and the thickening conductive wheel, and the diamond wire is led out to the diamond wire feeding port from the thickening conductive wheel.
Diamond wire saw production improving equipment, thickening wheel mount on the thickening multislot cross the ferryboat and the blue submergence of thickening titanium in the plating solution, thickening electrically conducts the wheel and is higher than electroplating liquid level 3cm-10cm on the thickening wheel mount.
Diamond wire saw production improving equipment, the electrically conductive wheel of thickening make by the electrically conductive material of metal, the ferryboat is crossed to the thickening multislot and is made by non-electrically conductive material.
Diamond wire saw production improve equipment, the blue outside cover of last sand titanium put the positive pole bag, the outside cover of thickening titanium blue puts the positive pole bag.
The improved production equipment for the diamond wire saw of the utility model adopts 30-50 wire grooves for the thickened conductive wheel and the thickened multi-groove transition wheel with the diameter of the diamond wire of 0.04mm-0.2 mm; the diameter of the diamond wire is 0.3mm-0.6mm, and the thickened conducting wheel and the thickened multi-groove transition wheel adopt 10-25 wire grooves.
Diamond wire saw production improving equipment, thickening multislot when crossing the ferryboat and not being in the plating solution, thickening multislot is crossed the ferryboat and is 100mm-200mm with the blue bottom distance of last sand titanium.
Diamond wire saw production improve equipment, thickening wheel mount make by non-conductive material.
Diamond wire saw production improve equipment, thickening wheel mount on be equipped with the blue layer board of thickening titanium, the blue layer board of thickening titanium is used for supporting the blue titanium of thickening.
The production method of the improved equipment for producing the diamond wire saw comprises the following processing steps:
selecting a proper wire groove transition wheel according to the wire diameter of the diamond wire saw, enabling the diamond wire saw to penetrate through a sand feeding area of the sand feeding thickening main body, winding the sand feeding area on a thickening multi-groove transition wheel and a thickening conductive wheel above the sand feeding thickening main body, and leading out the diamond wire saw from a diamond wire outlet of the thickening conductive wheel;
step two, sanding electroplating operation is carried out on the arranged diamond wire saw, sanding operation is carried out on the advancing diamond wire saw through a sanding area of the sanding thickening main body, and the slide rail fixing frame is moved to drive the thickening multi-groove transition wheel, the thickening wheel fixing frame and the thickening conductive wheel to sink into the sanding thickening main body;
and step three, when the sand electroplating is about to be finished, the sliding rail fixing frame is moved to drive the thickened multi-groove transition wheel, the thickened wheel fixing frame and the thickened conductive wheel to ascend to the upper end of the sand thickening main body, and the sand electroplating is finished.
Diamond wire saw production improve equipment's processing method, step three in thickening multislot cross the plating solution that the ferryboat lies in the sand thickening main part, thickening conductive wheel lies in the plating solution liquid level top in the sand thickening main part.
Advantageous effects
The utility model provides a production improvement device and a processing method of a diamond wire saw, which shortens the length of the device and improves the utilization rate of a factory building; the equipment is simple and convenient to operate and maintain, and the labor cost is reduced; the sanding and thickening are combined into a whole, the maintenance and point inspection contents are reduced from 2 items to 1 item, and the labor cost is reduced.
The utility model provides a diamond wire saw production improving equipment and processing method improves on equipment, and it shortens equipment length, shortens to 0.5m by 2m, improves the utilization ratio of factory building.
The utility model provides a diamond wire saw production improving equipment and processing method go up sand and thickening work groove unites two into one, and the plating solution use amount is reduced to 200L by 500L, reduces the material use cost of former material.
Drawings
FIG. 1 is a schematic view of the ascending state of the production equipment of the present invention;
FIG. 2 is a schematic view of the descending state of the production equipment of the present invention;
fig. 3 is a schematic side view of the production equipment of the present invention.
In the figure, 1 is a sanding thickening main body, 2 is a sanding titanium blue, 3 is a diamond wire, 4 is a working liquid level, 5 is a thickening multi-groove transition wheel, 6 is a thickening titanium blue supporting plate, 7 is a thickening titanium blue, 8 is a thickening wheel fixing frame, 9 is a thickening conductive wheel, 10 diamond wire outlet ports, 11 is a sanding area, 12 is a diamond wire inlet port, and 13 is a movable sliding rail fixing frame.
Detailed Description
In order to make the purpose and technical solution of the embodiments of the present invention clearer, the following description will clearly and completely describe the technical solution of the embodiments of the present invention by combining the drawings of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be obtained by a person skilled in the art without any inventive work based on the described embodiments of the present invention, belong to the protection scope of the present invention.
As shown in fig. 1: the improved production equipment for the diamond wire saw comprises a sanding thickening main body 1, a sanding titanium blue 2, a diamond wire 3, a thickening multi-groove transition wheel 5, a thickening titanium blue supporting plate 6, a thickening titanium blue 7, a thickening wheel fixing frame 8, a thickening conductive wheel 9, a diamond wire outlet 10, a sanding area 11, a diamond wire inlet 12 and a movable sliding rail fixing frame 13;
go up sand thickening main part 1 and be located diamond wire incoming line 12 department and for being equipped with sand region 11, go up 1 inner wall of sand thickening main part and be equipped with two at least and go up sand titanium blue 2, go up the interior packing plating solution of sand thickening main part 1, the working liquid level 4 of the interior plating solution of sand thickening main part 1 will be less than and go up sand titanium blue 2 mouths, prevent that the interior impurity of titanium blue from spilling over, polluting liquid. A movable slide rail fixing frame 13 is arranged above the sand feeding thickening main body 1, a thickening wheel fixing frame 8 is arranged on one side of the movable slide rail fixing frame 13, and a thickening multi-groove transition wheel 5 and a thickening conductive wheel 9 are arranged on one side of the thickening wheel fixing frame; a thickened titanium blue 7 is arranged between the thickened multi-groove transition wheel 5 and the thickened conductive wheel 9; the thickened wheel fixing frame 8 is provided with a thickened titanium blue supporting plate 6, and the thickened titanium blue supporting plate 6 is used for supporting a thickened titanium blue 7. When the thickening multi-groove transition wheel 5 is not arranged in the electroplating liquid, the distance between the thickening multi-groove transition wheel and the bottom end of the sand-coated titanium blue is 100mm-200 mm.
An anode bag of 0.5-2um is sleeved on the outer side of the sand-coated titanium blue 2, and the opening of the titanium blue is open; the outer side of the thickened titanium blue 7 is sleeved with a 0.5-2um anode bag, completely wrapped and immersed in liquid; the movable slide rail fixing frame 13 drives the thickening wheel fixing frame 13 to move towards the sand thickening main body 1 through external driving equipment, the diamond wire 3 penetrates through the sand feeding area 11 through the diamond wire inlet 12 and winds the sand thickening main body 1 on the thickening multi-groove transition wheel 5 and the thickening conductive wheel 9, and the thickening conductive wheel 9 is led out to the diamond wire inlet 10.
As the utility model discloses a diamond wire saw production improve equipment have preferred scheme: the movable slide rail fixing frame 13 drives the thickened multi-groove transition wheel 5 and the thickened titanium blue 7 on the thickened wheel fixing frame 8 to be immersed in liquid, and the thickened conductive wheel 9 is made of metal conductive materials and is 3-10cm higher than the working liquid level, so that nickel bonding of the guide wheel in the production process is prevented; the thickened multi-groove transition wheel is made of a non-conductive wear-resistant material and is completely immersed in liquid; the thickened titanium blue 7 is fixed on a thickened wheel fixing frame 8 through a thickened titanium blue supporting plate 6.
As the utility model discloses a diamond wire saw production improve equipment have preferred scheme: during processing, if the diameter of the diamond wire is 0.04mm-0.2mm, the thickened conducting wheel and the thickened multi-groove transition wheel adopt 30-50 wire grooves; if the diameter of the diamond wire is 0.3mm-0.6mm, the thickened conducting wheel and the thickened multi-groove transition wheel adopt 10-25 wire grooves; the diamond wire 3 is directly electroplated and thickened after being plated with sand through the sand feeding area 11 from the diamond wire inlet 12, and does not pass through any positioning wheel midway, so that the sand falling caused by friction is prevented.
As the utility model discloses a diamond wire saw production improving equipment have preferred scheme thickening wheel mount 8 to be made by non-conductive material, be in the immersion liquid in the production process.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. The utility model provides a diamond wire saw production improve equipment which characterized in that: the device comprises a sanding thickening main body, a sanding titanium blue, a diamond wire, a thickening multi-groove transition wheel, a thickening titanium blue, a thickening wheel fixing frame, a thickening conductive wheel, a diamond wire outlet, a sanding area, a diamond wire inlet and a movable slide rail fixing frame; the sand feeding thickening main body is positioned at a diamond wire inlet and is provided with a sand feeding area, the inner wall of the sand feeding thickening main body is provided with at least two sand feeding titanium blues, the sand feeding thickening main body is filled with electroplating solution, a movable slide rail fixing frame is arranged above the sand feeding thickening main body, a thickening wheel fixing frame is arranged on the movable slide rail fixing frame, and a thickening multi-groove transition wheel and a thickening conductive wheel are arranged on the thickening wheel fixing frame; thickened titanium blue is arranged between the thickened multi-groove transition wheel and the thickened conductive wheel; the movable slide rail fixing frame drives the thickening wheel fixing frame to move in the sand thickening main body through external driving equipment, the diamond wire penetrates through the sand feeding area through the diamond wire feeding port and winds the sand thickening main body on the thickening multi-groove transition wheel and the thickening conductive wheel, and the diamond wire is led out to the diamond wire feeding port from the thickening conductive wheel.
2. The diamond wire saw production improvement device according to claim 1, characterized in that: the thickened multi-groove transition wheel and the thickened titanium blue on the thickened wheel fixing frame are immersed in electroplating liquid, and the thickened conductive wheel on the thickened wheel fixing frame is 3cm-10cm higher than the electroplating liquid level.
3. The diamond wire saw production improvement device according to claim 2, characterized in that: the thickening conductive wheel is made of metal conductive materials, and the thickening multi-groove transition wheel is made of non-conductive materials.
4. The diamond wire saw production improvement device according to claim 1, characterized in that: the outer side of the sand-feeding titanium blue is sleeved with an anode bag, and the outer side of the thickened titanium blue is sleeved with the anode bag.
5. The diamond wire saw production improvement device according to claim 1, characterized in that: the diameter of the diamond wire is 0.04mm-0.2mm, and the thickened conducting wheel and the thickened multi-groove transition wheel adopt 30-50 wire grooves; the diameter of the diamond wire is 0.3mm-0.6mm, and the thickened conducting wheel and the thickened multi-groove transition wheel adopt 10-25 wire grooves.
6. The diamond wire saw production improvement device according to claim 2, characterized in that: when the thickening multi-groove transition wheel is not arranged in the electroplating liquid, the distance between the thickening multi-groove transition wheel and the bottom end of the sand-coated titanium blue is 100-200 mm.
7. The diamond wire saw production improvement device according to claim 1, characterized in that: the thickened wheel fixing frame is made of non-conductive materials.
8. The diamond wire saw production improvement device according to claim 1, characterized in that: the thickening wheel fixing frame is provided with a thickening titanium blue supporting plate, and the thickening titanium blue supporting plate is used for supporting thickening titanium blue.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021836050.0U CN212533167U (en) | 2020-08-28 | 2020-08-28 | Improved production equipment for diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021836050.0U CN212533167U (en) | 2020-08-28 | 2020-08-28 | Improved production equipment for diamond wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212533167U true CN212533167U (en) | 2021-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021836050.0U Active CN212533167U (en) | 2020-08-28 | 2020-08-28 | Improved production equipment for diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212533167U (en) |
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2020
- 2020-08-28 CN CN202021836050.0U patent/CN212533167U/en active Active
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