CN202399121U - Surface processing equipment for aluminum alloy plates - Google Patents
Surface processing equipment for aluminum alloy plates Download PDFInfo
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- CN202399121U CN202399121U CN2011205623513U CN201120562351U CN202399121U CN 202399121 U CN202399121 U CN 202399121U CN 2011205623513 U CN2011205623513 U CN 2011205623513U CN 201120562351 U CN201120562351 U CN 201120562351U CN 202399121 U CN202399121 U CN 202399121U
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- sheet material
- roll
- polishing
- aluminum alloy
- polishing roll
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Abstract
The utility model relates to a polishing machine, in particular to surface processing equipment for aluminum alloy plates, which comprises a plate input roller table device, an output roller table device and a plate surface laminating device. A plate upper surface polishing machine, a plate lower surface polishing machine, a plate surface cleaning device and a plate surface drying device are sequentially arranged between the input roller table device and the output roller table device, and the plate surface laminating device is mounted above the output roller table device. The plate upper surface polishing machine comprises a frame, a conveying device, a transmission mechanism, a power mechanism and at least one plate upper surface polishing unit, and the plate lower surface polishing machine comprises a frame, a conveying device, a transmission mechanism, a power mechanism and at least one plate lower surface polishing unit. Each of the plate upper surface polishing unit and the plate lower surface polishing unit comprises a brush type polishing roller, a polishing roller radial rotary mechanism, a horizontal reciprocation mechanism, a lifting mechanism for the horizontal reciprocation mechanism, an upper pinch roller and a lifting mechanism for the upper pinch roller. The surface processing equipment for aluminum alloy plates is simple in structure, stable, reliable, convenient in operation, high in production efficiency, energy-saving, environment-friendly, capable of meeting the optimal state for industrial utilization and extremely beneficial to popularization and implementation.
Description
Technical field
The utility model relates to a kind of surface processing equipment, particularly relates to a kind of aluminum alloy sheet material surface treatment facility.
Background technology
Industrial aspect needs with a large amount of heat-treatable aluminum alloy sheet material in modern times, and body can be separated out by another quantitative trace element in the surface after the sheet material heat treatment, and in different heat treatment methods, can produce some irregular ripples lines. oil mark etc.These surface quality problems can have influence on the use of sheet material subsequent handling, and this solves this problem with regard to needs a set of equipment.At present, how the surface quality problems for above-mentioned aluminum alloy plate materials solves with electrolysis, chemical method.The adjustment of the used solution of chemical polishing and reproduction ratio be difficulty, on using, is restricted; And in the chemical polishing operating process, nitric acid gives out a large amount of yellowish-brown pernicious gases, and environmental pollution is very serious.Electrobrightening is to be anode to throw workpiece, and insoluble petal is a negative electrode, and the two poles of the earth are immersed in the electrolytic cell simultaneously, passes to direct current and produces anodic solution selectively, thereby reach the effect that the surface of the work brightness increases.Can produce high pollution and highly energy-consuming but electrobrightening is the same with chemical polishing, just seem both simple and convenient and do not pollute, can also reach the optimum state that industry is used and adopt the method for pure machinery to solve the problems referred to above.
The utility model content
The technical problem that the utility model will solve is exactly the deficiency that overcomes above-mentioned prior art, and provide a kind of simple in structure, easy to operate, production efficiency is high, has not both polluted the environment, and can reach the aluminum alloy sheet material surface treatment facility that optimum state is used in industry again.
For solving the problems of the technologies described above, the technical scheme of the utility model is:
A kind of aluminum alloy sheet material surface treatment facility; The approach table device, the runout table device that comprise aluminum alloy plate materials; Between said approach table device and runout table device, be disposed with sheet material upper surface polishing machine, sheet material lower surface polishing machine, plate face cleaning device and plate face drying unit.
Also comprise the plate face film covering device that is installed in runout table device top.
Said sheet material upper surface polishing machine comprises frame; Be installed in the transport of frame upper end; Be installed in the transmission mechanism of frame one side and the actuating unit that is connected with transmission mechanism; Said transport is for being fixedly mounted on frame upper end and horizontal a plurality of conveying rollers compositions through bearing and bearing block; Also comprise sheet material upper surface polishing unit, said sheet material upper surface polishing unit comprises the Brush type polishing roll that is positioned at the transport top, is installed in polishing roll radially rotating mechanism, the horizontal reciprocator of polishing roll and polishing roll elevating mechanism on the polishing roll; Above two conveying rollers before and after the polishing roll, be respectively arranged with a top pinch roll, the top pinch roll elevating mechanism is installed on each top pinch roll.
Said sheet material lower surface polishing machine comprises frame; Be installed in the transport of frame upper end; Be installed in the transmission mechanism of frame one side and the actuating unit that is connected with transmission mechanism; Said transport is for being fixedly mounted on frame upper end and horizontal a plurality of conveying rollers compositions through bearing and bearing block; Also comprise sheet material lower surface polishing unit, said sheet material lower surface polishing unit comprises and the conveying roller Brush type polishing roll on same horizontal plane basically, is installed in polishing roll radially rotating mechanism, the horizontal reciprocator of polishing roll and polishing roll elevating mechanism on the polishing roll; Being respectively arranged with a top pinch roll above the polishing roll and above two conveying rollers of front and back, the top pinch roll elevating mechanism is installed on each top pinch roll.
Said sheet material upper surface polishing unit, sheet material lower surface polishing unit are at least one.
Said Brush type polishing roll is the diamond brush roll; Comprise that roll body, coupling are installed in the inner power transmission shaft of roll body; The power transmission shaft two ends are respectively installed with bearing and bearing housing; Said roll body external peripheral surface is fixed with hairbrush silk layer, and the hairbrush silk contains diamond abrasive, and the diamond abrasive grains size is 300～600 orders.
Said bearing is the bidirectional stress bearing.
Said polishing roll radially rotating mechanism is the radially electric rotating machine that connects through the reciprocal shaft coupling of spline with polishing roll power transmission shaft one end; The horizontal reciprocator of said polishing roll comprises the connecting plate that is fixedly mounted on polishing roll power transmission shaft other end bearing housing bottom; Be connected the cam mechanism of the connecting plate other end; And the past complex line mobile motor of the level of driving cam means, said cam mechanism is a sway roller push rod disk cam mechanism.
Said transmission mechanism is integrally closed structure, and said conveying roller and top pinch roll are resilient roller, and said polishing roll elevating mechanism and top pinch roll elevating mechanism are a side input and are provided with handwheel, and the opposite side input is equipped with lifting motor simultaneously.
The beneficial effect of the utility model technical scheme is:
1, structurally; Brush type polishing roll in the sheet material above and below polishing machine of the utility model; Rotate at a high speed through motor rotating band electric brush polishing roll the plate face is carried out vertical grinding and polishing; Through another driven by motor cam mechanism, cam mechanism driving hairbrush polishing roll carries out linear reciprocating motion again, solves the vertical brush line that produces when the hairbrush polishing roll vertically polishes.The hairbrush polishing roll is the diamond brush roll, and the hairbrush silk includes diamond abrasive, and the size of abrasive particle particle is 300～600 orders, both can guarantee disposable jettisoning plate face quality problems, can not make on the plate face again and produce cut, reaches the optimum state that industry is used.Simultaneously, the Brush type polishing roll selects for use bidirectional stress bearing and the reciprocal shaft coupling of spline to connect with motor, has not only guaranteed precision but also has fully satisfied the requirement of exercises, and is rational in infrastructure simple, reliable and stable.
2, structurally, the sheet material above and below polishing machine of the utility model respectively has one group of elasticity pinch roll at the entrance and exit of Brush type polishing roll, with make things convenient for all thickness sheet material nip and sheet material speed stabilizing when polishing is carried out.Polishing roll elevating mechanism and top pinch roll elevating mechanism are a side input and are provided with handwheel, and simultaneously the opposite side input is equipped with lifting motor, manually, regulate automatically and deposit, satisfy the different demands of production process, and be multiple functional, easy to operate.
3, the utility model in process of production; Elder generation is according to the thickness of need polished aluminum sheet alloy; Utilize lifting motor to depress polishing roll and top pinch roll; Adjust the polishing roll of sheet material upper surface polishing machine and conveying roller, the polishing roll of sheet material lower surface polishing machine and the opening degree of top pinch roll; The flushing water pump of open plate face cleaning device and plate face drying unit, operation approach table device and runout table device, the operation polishing roll is rotating mechanism and the horizontal reciprocator of polishing roll radially; Be placed on aluminum alloy plate materials on the inlet roller-way in the porch, sheet material promptly can pass through last burnishing device automatically, burnishing device, plate face cleaning device, plate face drying unit are accomplished the surface treatment program of sheet material down.Carry out overlay film according to client's needs open plate face film covering device, otherwise then direct blanking packing gets final product.Whole process of production, automaticity is high, has improved production efficiency greatly, and, on same equipment, once accomplish the upper and lower surface finish of sheet material, further improved production efficiency.
4, the utility model adopts pure mechanical means to solve the aluminum alloy sheet material surface quality problems, compares with electrolysis, chemical method, and not only environmental protection and energy saving can also reach the optimum state that industry is used, and are beneficial to very much promotion and implementation.
Description of drawings
Below in conjunction with accompanying drawing the specific embodiment of the utility model is done further detailed explanation, wherein:
Fig. 1 is the closed-in construction sketch map of the utility model aluminum alloy sheet material surface treatment facility;
Fig. 2 is the structural representation of the utility model aluminum alloy sheet material surface treatment facility;
Fig. 3 is the structural representation of the sheet material upper surface polishing machine of the utility model;
Fig. 4 is the left TV structure sketch map of sheet material upper surface polishing machine shown in Figure 3;
Fig. 5 is the structural representation of the sheet material lower surface polishing machine of the utility model;
Fig. 6 is the left TV structure sketch map of sheet material lower surface polishing machine shown in Figure 5;
Fig. 7 is the Brush type polishing roll structural representation of rotating mechanism and horizontal reciprocator radially of the utility model;
Sequence number among the figure: 1, approach table device, 2, the sheet material upper surface throws machine, 201, frame, 202, transport, 203, transmission mechanism; 204, actuating unit, 205, conveying roller, 206, the polishing roll elevating mechanism, 207 top pinch rolls, 208, the top pinch roll elevating mechanism; 209, handwheel, 210, lifting motor, 3, the sheet material lower surface throws machine, 4, plate face cleaning device, 5, plate face drying unit; 6, plate face film covering device, 7, the runout table device, 8, aluminum alloy plate materials, 9, polishing roll rotating mechanism radially; 901, the reciprocal shaft coupling of spline, 902, electric rotating machine radially, 10, the horizontal reciprocator of polishing roll, 1001, connecting plate; 1002, cam mechanism, 1003, level is toward the complex line mobile motor, 11, the Brush type polishing roll, 1101, roll body; 1102, power transmission shaft, 1103, bearing, 1104, bearing housing, 1105, hairbrush silk layer.
The specific embodiment
Embodiment one: referring to Fig. 1, Fig. 2 (aluminum alloy plate materials is represented with solid line); Among the figure; The utility model aluminum alloy sheet material surface treatment facility; The approach table device 1, the runout table device 7 that comprise aluminum alloy plate materials 8 between said approach table device 1 and runout table device 7, are disposed with sheet material upper surface polishing machine 2, sheet material lower surface polishing machine 3, plate face cleaning device 4 and plate face drying unit 5; Also comprise the plate face film covering device 6 that is installed in runout table device 7 tops.
Referring to Fig. 3 (aluminum alloy plate materials is represented with solid line), Fig. 4; Among the figure; The sheet material upper surface polishing machine 2 of the utility model comprises frame 201; Be installed in the transport 202 of frame 201 upper ends; Be installed in the transmission mechanism 203 of frame 201 1 sides and the actuating unit 204 that is connected with transmission mechanism 203, said transport 202 also comprises sheet material upper surface polishing unit for be fixedly mounted on frame upper end and horizontal a plurality of conveying rollers 205 compositions through bearing and bearing block; Said sheet material upper surface polishing unit comprises the Brush type polishing roll 11 that is positioned at transport 202 tops; Be installed in polishing roll radially rotating mechanism 9, the horizontal reciprocator 10 of polishing roll and polishing roll elevating mechanism 206 on the polishing roll 11, above two conveying rollers 205 of polishing roll 11 front and back, be respectively arranged with a top pinch roll 207, on each top pinch roll 207 top pinch roll elevating mechanism 208 is installed; Said sheet material upper surface polishing unit is two; Said transmission mechanism 203 is integrally closed structure; Said conveying roller 205 is resilient roller with top pinch roll 207; Said polishing roll elevating mechanism 206 is a side input with top pinch roll elevating mechanism 208 and is provided with handwheel 209, and the opposite side input is equipped with lifting motor 210 simultaneously.
Referring to Fig. 5 (aluminum alloy plate materials is represented with solid line), Fig. 6; Among the figure; The sheet material lower surface polishing machine 3 of the utility model comprises frame 201; Be installed in the transport 202 of frame 201 upper ends; Be installed in the transmission mechanism 203 of frame 201 1 sides and the actuating unit 204 that is connected with transmission mechanism 203, said transport 202 also comprises sheet material lower surface polishing unit for be fixedly mounted on frame upper end and horizontal a plurality of conveying rollers 205 compositions through bearing and bearing block; Said sheet material lower surface polishing unit comprises and conveying roller 205 basic Brush type polishing rolls 11 on same horizontal plane; Be installed in polishing roll radially rotating mechanism 9, the horizontal reciprocator 10 of polishing roll and polishing roll elevating mechanism 206 on the polishing roll 11, above the polishing roll 11 and before and after two conveying rollers 205 above be respectively arranged with a top pinch roll 207, top pinch roll elevating mechanism 208 is installed on each top pinch roll; Said sheet material lower surface polishing unit is two; Said transmission mechanism 203 is integrally closed structure; Said conveying roller 205 is resilient roller with top pinch roll 207; Said polishing roll elevating mechanism 206 is a side input with top pinch roll elevating mechanism 208 and is provided with handwheel 209, and the opposite side input is equipped with lifting motor 210 simultaneously.
Referring to Fig. 7; Among the figure, the Brush type polishing roll 11 of the utility model is the diamond brush roll, comprises that roll body 1101, coupling are installed in the inner power transmission shaft 1102 of roll body; The power transmission shaft two ends are respectively installed with bearing 1103 and bearing housing 1104; Said roll body 1101 external peripheral surfaces are fixed with hairbrush silk layer 1105, and the hairbrush silk contains diamond abrasive, and the diamond abrasive grains size is 300～600 orders; Said bearing 1103 is the bidirectional stress bearing; Said polishing roll radially rotating mechanism 9 is the radially electric rotating machine 902 that connects through the reciprocal shaft coupling 901 of spline with polishing roll power transmission shaft 1,102 one ends; The horizontal reciprocator 10 of said polishing roll comprises the connecting plate 1001 that is fixedly mounted on polishing roll power transmission shaft 1102 other end bearing housings 1104 bottoms; Be connected the cam mechanism 1002 of connecting plate 1001 other ends; And the past complex line mobile motor 1003 of the level of driving cam means 1002, said cam mechanism 1002 is a sway roller push rod disk cam mechanism.
The concrete production process of the utility model is following:
Elder generation is according to the thickness of need polished aluminum sheet alloy 8; Utilize lifting motor 210 to depress polishing roll 11 and top pinch roll 207; Adjust the polishing roll 11 of the conveying roller 205 of the polishing roll 11 of sheet material upper surface polishing machine 2 and polishing roll 11 tops, sheet material lower surface polishing machine 3 and the opening degree of the top pinch roll 207 of polishing roll 11 tops; The flushing water pump of open plate face cleaning device 4 and plate face drying unit 5; Operation approach table device 1 and runout table device 7; The operation polishing roll is rotating mechanism 9 and the horizontal reciprocator 10 of polishing roll radially, is placed on aluminum alloy plate materials 8 on the inlet roller-way in the porch, and sheet material promptly can pass through the surface treatment program of sheet material upper surface polishing machine 2, sheet material lower surface polishing machine 3, plate face cleaning device 4, plate face drying unit 5 completion sheet materials automatically.Carry out overlay film according to client's needs open plate face film covering device 6, otherwise then direct blanking packing gets final product.
Embodiment two: present embodiment figure does not draw; Approximate on present embodiment and embodiment one structure; Do not repeat at this, its difference is: the upper surface polishing unit of said sheet material upper surface polishing machine is one, and the lower surface polishing unit of said sheet material lower surface polishing machine also is one.
The above is merely the schematic specific embodiment of the utility model; Be not in order to limit the scope of the utility model; Equivalent variations and modification that any those skilled in the art is made under the prerequisite that does not break away from the utility model design and principle all should belong to the scope that the utility model is protected.
Claims (9)
1. aluminum alloy sheet material surface treatment facility; The approach table device and the runout table device that comprise aluminum alloy plate materials; It is characterized in that: between said approach table device and runout table device, be disposed with sheet material upper surface polishing machine, sheet material lower surface polishing machine, plate face cleaning device and plate face drying unit.
2. aluminum alloy sheet material surface treatment facility according to claim 1 is characterized in that: also comprise the plate face film covering device that is installed in runout table device top.
3. aluminum alloy sheet material surface treatment facility according to claim 1; It is characterized in that: said sheet material upper surface polishing machine comprises frame; Be installed in the transport of frame upper end; Be installed in the transmission mechanism of frame one side and the actuating unit that is connected with transmission mechanism, said transport also comprises sheet material upper surface polishing unit for be fixedly mounted on frame upper end and horizontal a plurality of conveying rollers compositions through bearing and bearing block; Said sheet material upper surface polishing unit comprises the Brush type polishing roll that is positioned at the transport top; Be installed in polishing roll radially rotating mechanism, the horizontal reciprocator of polishing roll and polishing roll elevating mechanism on the polishing roll, above two conveying rollers before and after the polishing roll, be respectively arranged with a top pinch roll, the top pinch roll elevating mechanism is installed on each top pinch roll.
4. aluminum alloy sheet material surface treatment facility according to claim 1; It is characterized in that: said sheet material lower surface polishing machine comprises frame; Be installed in the transport of frame upper end; Be installed in the transmission mechanism of frame one side and the actuating unit that is connected with transmission mechanism, said transport also comprises sheet material lower surface polishing unit for be fixedly mounted on frame upper end and horizontal a plurality of conveying rollers compositions through bearing and bearing block; Said sheet material lower surface polishing unit comprises and the conveying roller Brush type polishing roll on same horizontal plane basically; Be installed in polishing roll radially rotating mechanism, the horizontal reciprocator of polishing roll and polishing roll elevating mechanism on the polishing roll, above the polishing roll parts and before and after two conveying rollers above be respectively arranged with a top pinch roll, the top pinch roll elevating mechanism is installed on each top pinch roll.
5. according to claim 3 or 4 described aluminum alloy sheet material surface treatment facilities, it is characterized in that: said sheet material upper surface polishing unit, sheet material lower surface polishing unit all are at least one.
6. according to claim 3 or 4 described aluminum alloy sheet material surface treatment facilities; It is characterized in that: said Brush type polishing roll is the diamond brush roll; Comprise that roll body, coupling are installed in the inner power transmission shaft of roll body, the power transmission shaft two ends are respectively installed with bearing and bearing housing, and said roll body external peripheral surface is fixed with hairbrush silk layer; The hairbrush silk contains diamond abrasive, and the diamond abrasive grains size is 300～600 orders.
7. aluminum alloy sheet material surface treatment facility according to claim 6 is characterized in that: said bearing is the bidirectional stress bearing.
8. according to claim 3 or 4 described aluminum alloy sheet material surface treatment facilities; It is characterized in that: said polishing roll radially rotating mechanism is the radially electric rotating machine that connects through the reciprocal shaft coupling of spline with polishing roll power transmission shaft one end; The horizontal reciprocator of said polishing roll comprises the connecting plate that is fixedly mounted on polishing roll power transmission shaft other end bearing housing bottom; Be connected the cam mechanism of the connecting plate other end; And the past complex line mobile motor of the level of driving cam means, said cam mechanism is a sway roller push rod disk cam mechanism.
9. according to claim 3 or 4 described aluminum alloy sheet material surface treatment facilities; It is characterized in that: said transmission mechanism is integrally closed structure; Said conveying roller and top pinch roll are resilient roller; Said polishing roll elevating mechanism and top pinch roll elevating mechanism are a side input and are provided with handwheel, and the opposite side input is equipped with lifting motor simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205623513U CN202399121U (en) | 2011-12-29 | 2011-12-29 | Surface processing equipment for aluminum alloy plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205623513U CN202399121U (en) | 2011-12-29 | 2011-12-29 | Surface processing equipment for aluminum alloy plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202399121U true CN202399121U (en) | 2012-08-29 |
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ID=46696797
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205623513U Expired - Lifetime CN202399121U (en) | 2011-12-29 | 2011-12-29 | Surface processing equipment for aluminum alloy plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202399121U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105150073A (en) * | 2015-09-30 | 2015-12-16 | 江苏宏联环保科技有限公司 | Polishing machine with board ultrasonic-wave cleaning and drying functions |
| CN105798756A (en) * | 2016-05-11 | 2016-07-27 | 江铜华北（天津）铜业有限公司 | Device for polishing copper plate surface |
| CN106271930A (en) * | 2016-08-19 | 2017-01-04 | 吴刚 | A kind of plate surface processing unit (plant) of band safty shield |
| CN108866613A (en) * | 2018-08-28 | 2018-11-23 | 杨胜 | A kind of electro-plating method |
| CN108977871A (en) * | 2018-08-28 | 2018-12-11 | 杨胜 | A kind of zinc coating electroplating system |
| CN110026829A (en) * | 2019-04-15 | 2019-07-19 | 昆明安厦新材料科技有限公司 | A kind of surface polishing device of new building material production |
| CN110355679A (en) * | 2019-08-12 | 2019-10-22 | 江西金品铜业科技有限公司 | A kind of dry brushing machine for copper sheet surface cleaning |
-
2011
- 2011-12-29 CN CN2011205623513U patent/CN202399121U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105150073A (en) * | 2015-09-30 | 2015-12-16 | 江苏宏联环保科技有限公司 | Polishing machine with board ultrasonic-wave cleaning and drying functions |
| CN105798756A (en) * | 2016-05-11 | 2016-07-27 | 江铜华北（天津）铜业有限公司 | Device for polishing copper plate surface |
| CN106271930A (en) * | 2016-08-19 | 2017-01-04 | 吴刚 | A kind of plate surface processing unit (plant) of band safty shield |
| CN106271930B (en) * | 2016-08-19 | 2018-10-16 | 宁海利航机电设备设计有限公司 | A kind of plate surface processing unit (plant) with safty shield |
| CN108866613A (en) * | 2018-08-28 | 2018-11-23 | 杨胜 | A kind of electro-plating method |
| CN108977871A (en) * | 2018-08-28 | 2018-12-11 | 杨胜 | A kind of zinc coating electroplating system |
| CN110026829A (en) * | 2019-04-15 | 2019-07-19 | 昆明安厦新材料科技有限公司 | A kind of surface polishing device of new building material production |
| CN110026829B (en) * | 2019-04-15 | 2021-02-26 | 昆明安厦新材料科技有限公司 | Surface finish device of new building material production usefulness |
| CN110355679A (en) * | 2019-08-12 | 2019-10-22 | 江西金品铜业科技有限公司 | A kind of dry brushing machine for copper sheet surface cleaning |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120829 |