CN212526721U

CN212526721U - Finished automobile vehicle-mounted plug mounting tool

Info

Publication number: CN212526721U
Application number: CN202020819299.4U
Authority: CN
Inventors: 苑西成; 张升健; 程林; 沈江涛; 明安勇
Original assignee: Jinan Hirun Automation Tech Co ltd
Current assignee: Jinan Hirun Automation Tech Co ltd
Priority date: 2020-05-15
Filing date: 2020-05-15
Publication date: 2021-02-12
Anticipated expiration: 2030-05-15

Abstract

The utility model discloses a whole car vehicle-mounted plug installation frock, including rotary mechanism and adsorption apparatus structure, rotary mechanism includes rotor plate, axle bed and pivot, the axle bed cover is in the outside of pivot, the one end of pivot even has the rotor plate, adsorption apparatus structure includes sucking disc and suction nozzle, the sucking disc is connected with the rotor plate, the suction nozzle is connected with the axle bed, suction nozzle and sucking disc intercommunication. The device is matched with an industrial robot for use, so that the steps of sucking and installing the vehicle-mounted plug can be realized, the manual installation of the vehicle-mounted plug is replaced, the installation speed is greatly improved, the time and the labor force are saved, and the labor cost is reduced; the automatic installation is realized, and the safety of workers is ensured when the vehicle-mounted plug is installed in the whole vehicle manufacturing process; the probability of neglected loading and improper installation can be reduced through automatic installation, and the working efficiency is improved.

Description

Finished automobile vehicle-mounted plug mounting tool

Technical Field

The utility model relates to a whole car makes technical field, specifically is a whole car vehicle-mounted plug installation frock.

Background

The sealing performance of the vehicle body relates to vehicle body corrosion resistance, and is one of important evaluation indexes of the quality of the whole vehicle. Good body seal not only requires a reasonable body structure design, but also requires good process assurance capabilities on the production line.

In a finished automobile coating workshop, hole sites on an automobile body need to be plugged, the conventional vehicle-mounted plug is installed manually, the working strength is high, the labor cost is high, the efficiency is low, and certain danger exists in installation.

SUMMERY OF THE UTILITY MODEL

The utility model provides a vehicle-mounted plug mounting tool for the whole vehicle, aiming at the defects in the prior art, which is used in cooperation with an industrial robot, can realize the steps of sucking and mounting the vehicle-mounted plug, replaces the manual work for mounting the vehicle-mounted plug, greatly improves the mounting speed, saves the time and the labor force, and reduces the labor cost; the automatic installation is realized, and the safety of workers is ensured when the vehicle-mounted plug is installed in the whole vehicle manufacturing process; the probability of neglected loading and improper installation can be reduced through automatic installation, and the working efficiency is improved.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a whole car vehicle-mounted plug installation frock, includes rotary mechanism and adsorption apparatus structure, rotary mechanism includes rotor plate, axle bed and pivot, the axle bed cover is in the outside of pivot, the one end of pivot even has the rotor plate, adsorption apparatus structure includes sucking disc and suction nozzle, the sucking disc is connected with the rotor plate, the suction nozzle is connected with the axle bed, suction nozzle and sucking disc intercommunication.

Preferably, sealing connection between rotor plate and the axle bed, the one end that the axle bed was kept away from to the pivot even has the ring flange, sealing connection between ring flange and the axle bed, be equipped with the first inlet channel with the sucking disc intercommunication on the rotor plate, be equipped with the gas vent with first inlet channel intercommunication in the pivot, the outside cover of pivot has the spacer, and the both sides of spacer are equipped with the gley circle, all be equipped with the recess on the inner wall of spacer and the outer wall, be equipped with the gas transmission hole with gas transmission hole intercommunication in the recess, be equipped with the inlet port with gas transmission hole intercommunication on the inner wall of axle bed, be equipped with the venthole with the inlet port intercommunication on the lateral wall of axle bed, venthole and suction nozzle intercommunication.

Preferably, an air seat is fixed at the end part of the rotating plate, a second air inlet channel communicated with the first air inlet channel is arranged in the air seat, and the sucker is fixed at the end part of the air seat and communicated with the second air inlet channel.

Preferably, even there is the trachea on the sucking disc, trachea and the sealed butt joint of second inlet channel, tracheal outside cover has fixed pipe, the one end and the gas holder of fixed pipe are connected, the outside of fixed pipe is located to the sucking disc.

Preferably, a sensor is fixed on the side wall of the air seat through an angle plate.

Preferably, a shaft cover is arranged on the side wall of the shaft seat, a communicating block and an electromagnetic valve are arranged in the shaft cover, an air guide hole is arranged in the communicating block and communicated with the air outlet hole, the electromagnetic valve is respectively communicated with the air guide hole and the air suction nozzle, and the air suction nozzle is arranged outside the shaft seat.

Preferably, a wiring groove is formed in the side wall of the shaft seat, and a wire fixing block connected with the shaft seat is arranged at the upper end of the wiring groove.

Preferably, the side wall of the shaft seat is provided with a fixing rod, and one side of the flange plate is fixedly provided with a connecting seat.

Preferably, a camera is arranged on one side of the rotating plate, the camera is connected with the rotating plate through a supporting plate, a camera sleeve connected with the supporting plate is sleeved outside the camera, an annular light source is sleeved outside a lens of the camera, and the annular light source is connected with the supporting plate.

Preferably, the upper end of layer board is equipped with the tray, the camera is installed in the upper end of tray, the lower extreme of tray is equipped with the spout, one side of annular light source even has the backup pad, even have the connecting plate with spout complex in the backup pad, the connecting plate is connected with tray bolted connection.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses use with industrial robot cooperation, can realize the absorption of vehicle-mounted stifled piece, the installation step, replace the manual work to carry out the installation of vehicle-mounted stifled piece, improved the installation rate greatly, saved time and labour, reduced the cost of labor; the automatic installation is realized, and the safety of workers is ensured when the vehicle-mounted plug is installed in the whole vehicle manufacturing process; the probability of neglected loading and improper installation can be reduced through automatic installation, and the working efficiency is improved.

2. The utility model saves the external air pipe, and the hole is drilled in the tool to form a gas channel, on one hand, the whole structure of the tool is more concise, and the tool is convenient to use and overhaul; on the other hand, the use is more reliable, the problems of air pipe aging and air leakage are solved, and the service life is prolonged.

3. The utility model discloses end fixing at the rotor plate has the detachable gas seat, and the dismouting of the sucking disc of being convenient for, convenient maintenance and change can with select sucking disc installation quantity according to the demand moreover, and it is more convenient to use.

4. The utility model discloses have fixed pipe at tracheal outside cover, the outside of fixed pipe is located to the sucking disc, and on the one hand, fixed pipe can be used for supporting sucking disc and trachea, prevents to bend, plays protection, fixed action, and on the other hand, fixed pipe can be when the installation closure for the certain thrust of sucking disc, ensures that the closure installation is reliable.

5. The utility model discloses be fixed with the sensor through the scute on the lateral wall of gas seat for detect and the automobile body between the distance, thereby confirm the position of pushing into the closure, improve the installation accuracy, guarantee that the closure can be more accurate thoroughly put into the automobile body hole site.

6. The utility model is provided with the camera, and can take pictures and upload the pictures to the system through the camera after the plug is installed, so that each hole site is checked, the problem of missing placement or improper placement is avoided, the manual detection process is saved, and the working efficiency is improved; the camera is externally provided with a camera cover which can protect the camera and prevent collision.

7. The utility model discloses set up annular light source in the camera lens outside of camera, can guarantee the clarity of taking the photo for providing sufficient illumination of shooing, improve detection efficiency and accuracy.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a schematic perspective view of the present invention;

FIG. 3 is a schematic view of a camera mounting structure;

FIG. 4 is a schematic structural view of the connection between the supporting plate and the supporting block;

fig. 5 is a front view of the present invention;

fig. 6 is a first cross-sectional view of the present invention;

fig. 7 is a second cross-sectional view of the present invention;

FIG. 8 is a schematic view of the spacer;

FIG. 9 is a schematic structural view of the spindle;

FIG. 10 is a first schematic structural view of the shaft seat;

FIG. 11 is a second schematic structural view of the shaft seat;

fig. 12 is a schematic structural diagram of a connected block.

In the figure: 1-a ring-shaped light source; 2-a camera; 201-camera cover; 202-a pallet; 203-a support block; 204-a support plate; 205-connecting plate; 206-a chute; 3-a sensor; 301-corner panels; 4-a sucker; 401-trachea; 402-a stationary tube; 5-rotating the plate; 501-air seat; 502-a first air intake passage; 503 — a second intake passage; 6-a rotating mechanism; 601-an air exhaust nozzle; 602-a connectivity block; 603-a solenoid valve; 604-shaft cover; 605-shaft seat; 606-Glare circle; 607-spacer sleeve; 608-a rotating shaft; 609-air passing hole; 610-grooves; 611-air delivery holes; 612-flange plate; 613-connecting seat; 614-air outlet; 615-a wiring groove; 616-air intake; 617-air guide hole; 7-fixing the rod; 8-wire fixing block.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-2, a vehicle-mounted jam mounting tool for a whole vehicle comprises a rotating mechanism 6 and an adsorption mechanism, wherein the rotating mechanism 6 comprises a rotating plate 5, a shaft seat 605 and a rotating shaft 608, the shaft seat 605 is sleeved outside the rotating shaft 608, one end of the rotating shaft 608 is connected with the rotating plate 5, the adsorption mechanism comprises a sucker 4 and an air suction nozzle 601, the sucker 4 is connected with the rotating plate 5, the number of the suckers 4 and the number of the air suction nozzles 601 can be multiple, the air suction nozzles 601 are connected with the shaft seat 605, the air suction nozzle 601 is communicated with the sucker 4 through a hose, and the suckers can be of two types, namely ZPT06UN-a5 and ZPT4010 63.

During the use, need to use with industrial robot cooperation, fix axle bed 605 on industrial robot's arm, pivot 608 is connected with the six axles of robot, the external vacuum generator of suction nozzle 601 carries out the evacuation pressure, the vacuum generator model number can adopt ZK2A12K5AL-08, make sucking disc 4 have the adsorption affinity, the robot drives vehicle-mounted stifled piece installation frock and removes and absorb stifled piece, then place stifled piece in the hole site of automobile body and carry out the shutoff, manual installation has been replaced, six axles drive rotor plate 5 and rotate, switch different sucking disc 4 and install, in order to improve work efficiency, in this embodiment, two sucking discs 4 have been set up, can absorb two stifled pieces at every turn and install respectively.

In order to further optimize the tooling structure, as shown in fig. 6-11, the rotating plate 5 is connected with the shaft seat 605 in a sealing manner through a sealing ring, one end of the rotating shaft 608, which is far away from the shaft seat 605, is connected with a flange 612, the flange 612 is connected with the shaft seat 605 in a sealing manner, the rotating plate 5 is provided with a first air inlet channel 502 communicated with the sucker 4, the rotating shaft 608 is internally provided with an air passing hole 609 communicated with the first air inlet channel 502, the rotating shaft 608 is fixedly connected with the rotating plate 5, the rotating shaft 608 is externally sleeved with a spacer sleeve 607, two sides of the spacer sleeve 607 are provided with GREEL rings 606, the spacer sleeve 607 is made of acetal copolymer, in order to ensure air communication, the inner wall and the outer wall of the spacer sleeve 607 are both provided with a groove 610, the groove 610 is internally provided with air conveying holes 611 communicated with the air passing holes 609, a plurality of air conveying holes are uniformly arranged on the inner wall of the, the air outlet 614 is communicated with the air suction nozzle 601, and a sealing ring is arranged at the joint of the hole and the air suction nozzle to improve the air tightness. Through the structure, the external air pipe 401 is omitted, and a hole is drilled in the tool to form an air channel, so that on one hand, the overall structure of the tool is simpler, and the tool is convenient to use and overhaul; on the other hand, the use is more reliable, the problems of aging and easy air leakage of the air pipe 401 are solved, and the service life is prolonged.

The end of the rotating plate 5 is fixed with a detachable air seat 501, the air seat 501 is internally provided with a second air inlet channel 503 communicated with the first air inlet channel 502, the suckers 4 are fixed at the end of the air seat 501 and communicated with the second air inlet channel 503, one sucker 4 corresponds to one air seat 501 and is assembled according to use, and in addition, the unused first air inlet channel 502 needs to be blocked.

An air pipe 401 is connected to the suction cup 4, the air pipe 401 is in sealed butt joint with the second air inlet channel 503, a fixing pipe 402 is sleeved outside the air pipe 401, one end of the fixing pipe 402 is connected with the air seat 501, and the suction cup 4 is arranged outside the fixing pipe 402; on the one hand, fixed pipe 402 can be used for supporting sucking disc 4 and trachea 401, prevents to bend, plays protection, fixed effect, and on the other hand, fixed pipe 402 can be given sucking disc 4 certain thrust when the installation closure, ensures that the closure installation is reliable.

In order to further improve the installation accuracy, a sensor 3 is fixed on the side wall of the air seat 501 through a corner plate 301, and the sensor 3 adopts an E2B-M12KS04-M1-B1 proximity switch for detecting the distance between the sensor and the vehicle body so as to determine the position of the jacking-in plug.

In order to improve the convenience of the tool for installing the plug-in unit, as shown in fig. 5 and 12, a shaft cover 604 is arranged on the side wall of a shaft seat 605, a communicating block 602 and an electromagnetic valve 603 are arranged in the shaft cover 604, a gas guide hole 617 is arranged in the communicating block 602, the gas guide hole 617 is communicated with a gas outlet 614, the electromagnetic valve 603 is respectively communicated with the gas guide hole 617 and a suction nozzle 601, the suction nozzle 601 is arranged outside the shaft seat, the electromagnetic valve 603 is integrated on the tool, the convenience in maintenance can be improved, time is saved, the electromagnetic valve 603 is used for controlling the on-off of gas, and waste is avoided.

In order to improve the line arrangement, a line trough 615 is arranged on the side wall of the shaft seat 605, a line fixing block 8 connected with the shaft seat 605 is arranged at the upper end of the line trough 615, the line of the electromagnetic valve 603 is arranged in the line trough 615, and a line bunch hole for fixing the line is arranged on the line fixing block 8 to avoid the line from being wound.

When the device is connected with a robot, a fixing rod 7 is arranged on the side wall of a shaft seat 605 to fix the shaft seat and prevent rotation, a connecting seat 613 is fixed on one side of a flange plate 612, a protrusion is arranged on the side wall of the connecting seat 613 and is matched with six shafts of the robot and is connected with the six shafts through bolts, the position of a sucker 4 is adjusted through the movement of a robot arm, so that the sucker 4 can accurately suck a blocking piece and align with a hole position, a vacuum generator extracts negative pressure, gas passes through the sucker 4-a gas pipe 401-a second gas inlet channel 503-a first gas inlet channel 502-a gas passing hole 609-a groove 610-a gas transmission hole 611-a gas inlet 616-a gas outlet 614-a gas guide hole 617-an air suction nozzle 601 in sequence to realize the process of sucking negative pressure, and after a blocking piece is installed, the six shafts of the robot drive a rotating plate 5 to rotate, the next installation is performed.

As shown in fig. 3-4, in order to ensure that the blocking piece is installed in place and avoid omission, a camera 2 is arranged on one side of the rotating plate 5, the camera 2 is a I S8200M-636 vision camera or other cameras with the same function, and is connected with the rotating plate 5 through a supporting plate 202, a camera sleeve 201 connected with the supporting plate 202 is sleeved outside the camera 2, a ring-shaped light source 1 is sleeved outside a lens of the camera 2, the ring-shaped light source 1 is connected with the supporting plate 202, and the ring-shaped light source 1 can adopt a large-particle ring-shaped light source 1 with the model of JL-HLR-260-C2.

The specific fixing mode is as follows: the upper end of the supporting plate 202 is provided with a supporting block 203, the camera 2 is installed at the upper end of the supporting block 203, the lower end of the supporting block 203 is provided with a sliding groove 206, one side of the annular light source 1 is connected with a supporting plate 204, the supporting plate 204 is connected with a connecting plate 205 matched with the sliding groove 206, and the connecting plate 205 is in bolt connection with the supporting block 203.

When the robot is installed, after the robot installs the plug on the automobile body through the plug installation tool, the body posture of the robot is changed, the camera 2 lens is enabled to be over against the automobile body to photograph each hole site and upload photos, and the accessories are ensured to be installed in each hole site through analysis and judgment, so that the functions of checking defects and repairing leakage are achieved.

It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. The utility model provides a whole car vehicle-mounted plug installation frock which characterized in that: including rotary mechanism and adsorption apparatus structure, rotary mechanism includes rotor plate, axle bed and pivot, the axle bed cover is in the outside of pivot, the one end of pivot even has the rotor plate, adsorption apparatus structure includes sucking disc and pumping nozzle, the sucking disc is connected with the rotor plate, pumping nozzle is connected with the axle bed, pumping nozzle and sucking disc intercommunication.

2. The vehicle-mounted plug mounting tool according to claim 1, characterized in that: the improved vacuum pump comprises a rotating plate, a rotating shaft, a sucking disc, a partition sleeve, a gas transmission hole, a gas inlet hole, a gas outlet hole, a gas inlet hole, a gas outlet hole and a gas exhaust nozzle, wherein the rotating plate is connected with the shaft seat in a sealing mode, one end, far away from the shaft seat, of the rotating shaft is connected with a flange plate, the flange plate is connected with the shaft seat in a sealing mode, a first gas inlet channel communicated with the sucking disc is arranged on the rotating plate, the gas outlet hole is communicated with the gas exhaust nozzle, a gas inlet hole communicated with the gas transmission hole is formed in the inner wall of the shaft.

3. The vehicle-mounted plug mounting tool according to claim 2, characterized in that: the end part of the rotating plate is fixed with an air seat, a second air inlet channel communicated with the first air inlet channel is arranged in the air seat, and the sucker is fixed at the end part of the air seat and communicated with the second air inlet channel.

4. The vehicle-mounted plug mounting tool according to claim 3, characterized in that: even there is the trachea on the sucking disc, trachea and the sealed butt joint of second inlet channel, tracheal outside cover has fixed pipe, the one end and the gas holder of fixed pipe are connected, the outside of fixed pipe is located to the sucking disc.

5. The vehicle-mounted plug mounting tool according to claim 3, characterized in that: and a sensor is fixed on the side wall of the air seat through an angle plate.

6. The vehicle-mounted plug mounting tool according to claim 2, characterized in that: the side wall of the shaft seat is provided with a shaft cover, a communicating block and an electromagnetic valve are arranged in the shaft cover, an air guide hole is arranged in the communicating block and communicated with an air outlet hole, the electromagnetic valve is respectively communicated with the air guide hole and an air suction nozzle, and the air suction nozzle is arranged outside the shaft seat.

7. The vehicle-mounted plug mounting tool according to claim 6, wherein the tool comprises: and a wire trough is arranged on the side wall of the shaft seat, and a wire fixing block connected with the shaft seat is arranged at the upper end of the wire trough.

8. The vehicle-mounted plug mounting tool according to claim 2, characterized in that: the side wall of the shaft seat is provided with a fixed rod, and one side of the flange plate is fixed with a connecting seat.

9. The vehicle-mounted plug mounting tool according to any one of claims 1 to 8, wherein: the camera is arranged on one side of the rotating plate and connected with the rotating plate through the supporting plate, a camera sleeve connected with the supporting plate is sleeved outside the camera, an annular light source is sleeved outside a lens of the camera, and the annular light source is connected with the supporting plate.

10. The vehicle-mounted plug mounting tool of claim 9, wherein: the camera is arranged at the upper end of the supporting plate, a sliding groove is formed in the lower end of the supporting plate, a supporting plate is connected to one side of the annular light source, a connecting plate matched with the sliding groove is connected to the supporting plate, and the connecting plate is connected with the supporting plate through bolts.