CN212517812U - Guide pin condenser tool that charges - Google Patents

Abstract

The application discloses a guide pin capacitor charging jig which comprises a capacitor bent frame and a charging base; the capacitor bent frame comprises a longitudinal current-conducting plate, wherein support frames and clamping plates are symmetrically arranged on the left side and the right side of the longitudinal current-conducting plate, a plurality of elastic metal clamping pieces are symmetrically arranged on the inner side of each clamping plate, the two elastic metal clamping pieces form a metal clamp, metal sheets are arranged on the longitudinal current-conducting plate, a transverse current-conducting plate is arranged at the lower end of the longitudinal current-conducting plate, a plurality of copper connectors are embedded on the transverse current-conducting plate, and the copper connectors are in one-to-one; the charging base comprises a bottom plate, a plurality of wave-shaped bases arranged in parallel are arranged on the bottom plate, elastic charging seats are arranged on each base, and each elastic charging seat is provided with a conducting wire which is connected with a constant current source independently. This application is through using independent constant current source to every condenser, and whole journey monitors each condenser, avoids burr breakdown and electrolytic paper impurity to arouse hidden danger such as arc that draws between the positive and negative aluminium foil in the condenser, avoids the unnecessary loss.

Description

Guide pin condenser tool that charges

Technical Field

The application relates to the technical field of capacitor production, concretely relates to guide pin capacitor tool of charging.

Background

At present, in the charging process of a capacitor, in order to improve the working efficiency, the capacitor needing to be charged is often placed on a charging bent frame, and the purpose of charging a large number of capacitors at one time is achieved.

The existing capacitor bent frame is placed into an aging machine for aging in a manual mode after capacitors are clamped, the efficiency is low, the plurality of capacitors in the existing capacitor bent frame adopt the same constant current source, the problems of overhigh temperature, protruding bottom and the like of the capacitors are caused, each capacitor cannot be monitored, and the hidden troubles of arc discharge and the like caused by burr breakdown between positive and negative aluminum foils and electrolytic paper impurities in the capacitors cannot be avoided.

Disclosure of Invention

The utility model provides a guide pin condenser tool that charges is provided to prior art's defect and not enough.

In order to achieve the purpose, the technical scheme adopted by the application is as follows: the utility model provides a guide pin condenser tool that charges, its innovation point lies in: the charging device comprises a capacitor bent frame and a charging base which are matched for use; the capacitor bent frame comprises a longitudinal conductive plate, wherein support frames are symmetrically arranged on the left side and the right side of the longitudinal conductive plate, a clamping plate is arranged above the support frames, a plurality of elastic metal clamping pieces are symmetrically arranged on the inner side of the clamping plate, two elastic metal clamping pieces are in a group to form a metal clamp, metal sheets are arranged at the contact part of the elastic metal clamping pieces and the longitudinal conductive plate, a pair of mounting beams are arranged at the lower end of the longitudinal conductive plate, the mounting beams clamp the left side and the right side of the longitudinal conductive plate, a transverse conductive plate is arranged below the mounting beams, a plurality of copper joints are embedded in the transverse conductive plate, the number of the copper joints is consistent with that of the metal clamps, and the copper joints are independently connected with the metal clamps in; the charging base comprises a bottom plate, a plurality of wave-shaped bases are arranged on the bottom plate in parallel, an elastic charging seat is arranged at the protruding part of each base, each elastic charging seat is provided with a conducting wire and is independently connected with a constant current source, the number of the elastic charging seats in longitudinal arrangement is consistent with the number of copper connectors, the elastic charging seats are in one-to-one correspondence, the copper connectors are placed on the elastic charging seats, each metal clip, the copper connectors and the elastic charging seat form a closed circuit, and each closed circuit independently uses one constant current source; the capacitor bent is placed on the conveying chain and moves to the charging base along with the movement of the conveying chain.

Further, the elasticity charging seat includes a pair of bearing frame, set up the pivot in the bearing frame, cup joint the torsional spring in the pivot, both ends set up conductive metal piece about the pivot, conductive metal piece extends to the pivot top, and the tilt up setting under the effect of torsional spring, set up the wire on the conductive metal piece, when the copper joint was placed on conductive metal piece, fully contact with the copper joint under the effect of torsional spring.

Furthermore, the bottom both sides of condenser bent frame set up the location base, set up the location arch that matches earlier with the location base on the conveyor chain.

Furthermore, the bottom plate is provided with a wire passing hole for a lead to pass through.

Further, the device also comprises an industrial personal computer and a control system, wherein the industrial personal computer and the control system are connected with an independent constant current source and used for monitoring and setting the capacitor on each metal clamp.

The beneficial effect of this application does:

1. the structure is simple and reasonable, the cost is low, and the use is convenient; by using an independent constant current source for each capacitor, and the constant current value program is adjustable, the voltage of the capacitor is linearly increased during charging, so that the problems of overhigh temperature, convex bottom and the like of the capacitor caused by the traditional mode are solved, each capacitor can be monitored in the whole process, the hidden troubles of arc discharge and the like caused by burr breakdown between positive and negative aluminum foils in the capacitor and electrolytic paper impurities are avoided, and unnecessary loss is avoided; the industrial personal computer and the control system can intelligently detect and identify the product positions and the product quantity, can check the curve diagram of the single capacitor and the boost voltage value of the current capacitor at any time, and can randomly derive the data of the single capacitor and generate the curve diagram.

2. This application can be at the whole real-time voltage, the real-time current of tracking each condenser of ageing in-process, through to voltage and current analysis, bad phenomena such as the internal conditions, aluminium foil burr are fired, electrolyte flashover, electrolytic paper impurity flashover when each condenser of real time monitoring is ageing.

Drawings

FIG. 1 is a schematic structural diagram of the present application;

FIG. 2 is a top view of a capacitor bank in the present application;

FIG. 3 is a side view of a capacitor bank in the present application;

FIG. 4 is a bottom view of a capacitor bank of the present application;

fig. 5 is a top view of a charging base according to the present application;

fig. 6 is a schematic structural diagram of the elastic charging base in the present application.

Description of reference numerals:

1 capacitor bent, 11 longitudinal conductive plates, 12 support frames, 13 clamping plates, 14 elastic metal clamping pieces, 15 metal sheets, 16 mounting beams, 17 transverse conductive plates, 18 copper connectors, 19 positioning bases, 2 charging bases, 21 bottom plates, 22 wavy bases, 23 elastic charging bases, 231 bearing bases, 232 rotating shafts, 233 torsion springs, 234 conductive metal sheets, 235 wires and 24 wire passing holes.

Detailed Description

The present application will be further described with reference to the following detailed description.

In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to specific embodiments. It should be understood that the detailed description and specific examples, while indicating the present application, are given by way of illustration and not limitation.

Referring to fig. 1-6, a guide pin capacitor charging jig comprises a capacitor bent 1 and a charging base 2, which are used in cooperation; the capacitor bent 1 comprises a longitudinal conductive plate 11, support frames 12 are further symmetrically arranged on the left side and the right side of the longitudinal conductive plate 11, a clamping plate 13 is arranged above the support frames 12, a plurality of elastic metal clamping pieces 14 are symmetrically arranged on the inner side of the clamping plate 13 and form a metal clamp, metal sheets 15 are arranged at the contact parts of the elastic metal clamping pieces 14 and the longitudinal conductive plate, a pair of mounting beams 16 are arranged at the lower end of the longitudinal conductive plate 11, the mounting beams 16 clamp the left side and the right side of the longitudinal conductive plate 11, a transverse conductive plate 17 is arranged below the mounting beams 16, a plurality of copper joints 18 are embedded on the transverse conductive plate 17, the number of the copper joints 18 is consistent with the number of the metal clamps, and the copper joints 18 are independently connected with the metal clamps in a; the charging base 2 comprises a bottom plate 21, a plurality of wave-shaped bases 22 arranged in parallel are arranged on the bottom plate 21, an elastic charging seat 23 is arranged at the protruding part of each base, each elastic charging seat 23 is provided with a conducting wire which is independently connected with a constant current source, the longitudinal arrangement quantity of the elastic charging seats 23 is consistent with the quantity of the copper connectors 18 and corresponds to one another, the copper connectors 18 are arranged on the elastic charging seats 23, each metal clip 12, the copper connectors 18 and the elastic charging seats 23 form a closed circuit, and each closed circuit independently uses one constant current source; the capacitor bent frame 1 is placed on a conveying chain and moves to the charging base 2 along with the movement of the conveying chain. Specifically, the guide pin capacitor is inverted above the longitudinal conductive plate 11, the two guide pins are respectively clamped by the elastic metal clamping pieces 14 and the metal pieces 15 on the two sides, the capacitor is placed on the conveying chain to move after being clamped, and finally the capacitor is moved to the position above the charging base 2, the copper connector 18 is pressed on the elastic charging seat 23, so that the automatic matching of the guide pin capacitor and the elastic charging seat is realized, the operation positioning and the operation speed of the conveying chain are controlled by adopting a system, and various sensors and a plurality of sensors can be adopted for auxiliary positioning; in the present application, the capacitor bent frames 1 are arranged on the conveying chain in sequence, but the arrangement is not limited to this, and the capacitor bent frames may be arranged in a cylindrical structure, depending on the structure of the aging machine.

In this embodiment, the elastic charging seat 23 includes a pair of bearing seats 231, a rotating shaft 232 is disposed in the bearing seats 231, a torsion spring 233 is sleeved on the rotating shaft 232, conductive metal sheets 234 are disposed at two ends of the rotating shaft 232, the conductive metal sheets 234 extend to the upper portion of the rotating shaft, and are disposed in an upward inclined manner under the action of the torsion spring 233, a wire 235 is disposed on the conductive metal sheets 234, and when the copper connectors 18 are disposed on the conductive metal sheets 234, the copper connectors 18 are fully contacted with the copper connectors 18 under the action of the torsion spring 233. When the capacitor bent 1 is placed on the elastic charging seat 23, the copper connector 18 presses on the conductive metal sheet 234, the conductive metal sheet 234 fully contacts with the copper connector 18 under the action of the torsion spring 233, so that each metal clip, the copper connector 18 and the elastic charging seat 23 form a closed circuit, and each closed circuit independently uses a constant current source; under the action of the conveying chain, the capacitor bent 1 moves from the downhill to the uphill of the conductive metal sheet 234, so that the capacitor bent 1 and the charging base 2 are installed.

In this embodiment, the two sides of the bottom of the capacitor bent 1 are provided with the positioning bases 19, and the conveying chain is provided with the positioning protrusions which are matched with the positioning bases. The capacitor bent frame 1 is arranged on the conveying chain through the positioning base 19 and moves along with the conveying chain, namely, the capacitor bent frame can automatically enter an aging machine for aging; the connection mode is the prior art, and the specific structure and the working principle of the connection mode are not explained in the application.

In this embodiment, the bottom plate 21 is provided with a wire passing hole 24 for passing a wire therethrough.

In this embodiment, still include industrial computer and control system, industrial computer and control system all are connected with solitary constant current source to monitor and set for the condenser on every metal clip. The industrial personal computer and the control system can intelligently detect and identify the product positions and the product quantity, can check the curve graph of a single capacitor and the boost voltage value of the current capacitor at any time, and can randomly derive the data of the single capacitor and generate the curve graph; the real-time voltage and the real-time current of each capacitor can be tracked in the whole aging process, and the internal conditions, the flash-fire of aluminum foil burrs, the flash-fire of electrolyte, the flash-fire of impurities in electrolytic paper and other adverse phenomena of each capacitor in the aging process can be monitored in real time through analyzing the voltage and the current; the display screen of the industrial personal computer can also visually display the current voltage value and the bad state of each capacitor and send an alarm signal.

The above description is only for the purpose of illustrating the technical solutions of the present application and not for the purpose of limiting the same, and other modifications or equivalents of the technical solutions of the present application made by those skilled in the art should be covered by the scope of the claims of the present application without departing from the spirit and scope of the technical solutions of the present application.

Claims (5)

1. The utility model provides a guide pin condenser tool that charges which characterized in that: the charging device comprises a capacitor bent frame and a charging base which are matched for use; the capacitor bent frame comprises a longitudinal conductive plate, wherein support frames are symmetrically arranged on the left side and the right side of the longitudinal conductive plate, a clamping plate is arranged above the support frames, a plurality of elastic metal clamping pieces are symmetrically arranged on the inner side of the clamping plate, two elastic metal clamping pieces are in a group to form a metal clamp, metal sheets are arranged at the contact part of the elastic metal clamping pieces and the longitudinal conductive plate, a pair of mounting beams are arranged at the lower end of the longitudinal conductive plate, the mounting beams clamp the left side and the right side of the longitudinal conductive plate, a transverse conductive plate is arranged below the mounting beams, a plurality of copper joints are embedded in the transverse conductive plate, the number of the copper joints is consistent with that of the metal clamps, and the copper joints are independently connected with the metal clamps in; the charging base comprises a bottom plate, a plurality of wave-shaped bases are arranged on the bottom plate in parallel, an elastic charging seat is arranged at the protruding part of each base, each elastic charging seat is provided with a conducting wire and is independently connected with a constant current source, the number of the elastic charging seats in longitudinal arrangement is consistent with the number of copper connectors, the elastic charging seats are in one-to-one correspondence, the copper connectors are placed on the elastic charging seats, each metal clip, the copper connectors and the elastic charging seat form a closed circuit, and each closed circuit independently uses one constant current source; the capacitor bent is placed on the conveying chain and moves to the charging base along with the movement of the conveying chain.

2. The guide pin capacitor charging jig of claim 1, characterized in that: the elasticity charging seat includes a pair of bearing frame, set up the pivot in the bearing frame, cup joint the torsional spring in the pivot, both ends set up conductive metal piece about the pivot, conductive metal piece extends to the pivot top, and the tilt up setting under the effect of torsional spring, set up the wire on the conductive metal piece, when the copper joint was placed on conductive metal piece, fully contacted with the copper joint under the effect of torsional spring.

3. The guide pin capacitor charging jig of claim 1, characterized in that: the bottom both sides of condenser framed bent set up the location base, set up the location arch that matches earlier with the location base on the conveyor chain.

4. The guide pin capacitor charging jig of claim 1, characterized in that: and the bottom plate is provided with a wire passing hole for a lead to pass through.

5. The guide pin capacitor charging jig of claim 1, characterized in that: the device is characterized by further comprising an industrial personal computer and a control system, wherein the industrial personal computer and the control system are connected with an independent constant current source, and the capacitors on each metal clamp are monitored and set.

Images