CN212516689U - MAG high-speed enamelling machine for producing steam by using high-temperature exhaust gas - Google Patents
MAG high-speed enamelling machine for producing steam by using high-temperature exhaust gas Download PDFInfo
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- CN212516689U CN212516689U CN202021244733.7U CN202021244733U CN212516689U CN 212516689 U CN212516689 U CN 212516689U CN 202021244733 U CN202021244733 U CN 202021244733U CN 212516689 U CN212516689 U CN 212516689U
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Abstract
The utility model discloses an utilize high-speed enamelling machine of MAG of high temperature exhaust gas system steam includes water tank, quantitative water pump, inlet tube, steam outlet pipe, waste gas import pipe, waste gas outlet pipe, heat exchanger. The method is characterized in that: the quantitative water pump is arranged on the water tank, the inlet of the quantitative water pump is connected with the water tank, the outlet of the quantitative water pump is connected with the water inlet pipe, the other end of the water inlet pipe is connected with the heat exchanger, and the quantitative water pump supplies water to the heat exchanger quantitatively; the waste gas inlet pipe and the waste gas outlet pipe are respectively connected to the lower end and the upper end of the heat exchanger, high-temperature waste gas discharged by the enamelling machine baking oven enters the heat exchanger through the waste gas inlet pipe, high-temperature water vapor can be generated by utilizing the high-temperature waste gas circulating heating principle without electric heating, and the high-temperature water vapor flows into the MAG high-speed enamelling machine annealing furnace through the steam outlet pipe at the bottom of the heat exchanger for use.
Description
Technical Field
The utility model belongs to the technical field of the enamelling machine technique and specifically relates to an utilize high temperature exhaust gas system high-speed enamelling machine of MAG of steam.
Background
In the annealing process of the existing Austria MAG MOZART type continuous-drawing continuous-covering high-speed enamelling machine, steam is generated by a boiler type electric steam generator with the power of 9.0kw and is supplied to an annealing furnace of the enamelling machine so as to prevent bare copper wires from being oxidized in the high-temperature annealing process, the power consumption of the electric steam generator per day is 350kwh according to statistics, the electric quantity in one month reaches 10500kwh, and the electric energy consumption is very high. Secondly, in the normal production process of the Austria MAG MOZART type continuous drawing continuous-covering high-speed enamelling machine, a large amount of high-temperature waste gas is generated after the solvent of the paint in the baking oven of the enamelling machine is subjected to catalytic combustion and is discharged into the atmosphere, so that a large amount of energy waste and air pollution are caused. Therefore, the research on the technology of using the high-temperature exhaust gas of the MAG high-speed enamelling machine to prepare steam to reduce the energy consumption is particularly urgent.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problem that a large amount of waste gases and waste gas carrying capacity that present enamelling machine produced in the production process can not get the processing, the utility model provides an utilize high temperature waste gas to make high-speed enamelling machine of MAG of steam.
The utility model provides a solve its technical problem's technical scheme is:
the MAG high-speed enamelling machine comprises a water tank, wherein a water tank cover is fixedly connected to the upper surface of the water tank, a quantitative water pump is arranged on the upper surface of the left side of the water tank cover, a water inlet pipe is fixedly connected to the left side of the quantitative water pump, the water inlet pipe extends leftwards to the inside of a heat exchanger, a steam outlet pipe extends from the tail end of the water inlet pipe, a waste gas inlet pipe is arranged at the lower end of the left side of the heat exchanger, a waste gas outlet pipe is arranged at the upper end of the left side of the heat exchanger, and.
Preferably, the right end of the upper surface of the water tank is provided with a water filling port, the water filling port is conical, and a filter screen is arranged in the water filling port to prevent sundries from entering the water tank.
Preferably, the right side of ration pump is equipped with the drinking-water pipe, the drinking-water pipe is L shape and runs through the tank lid, the end setting of drinking-water pipe is in the ground top 10cm department of water tank.
Preferably, the array of inlet tubes is distributed within the heat exchanger.
Preferably, the steam outlet pipe is uniformly provided with steam outlet holes on the lower surface.
Preferably, the left end of the waste gas outlet pipe is fixedly connected with a waste gas treatment chamber, impurity removing layers are arranged in the waste gas treatment chamber, the two impurity removing layers are arranged and are respectively arranged on the upper surface and the lower surface of the waste gas treatment chamber, an activated carbon layer is arranged in the middle of each impurity removing layer, and an exhaust port is formed in the upper surface of the waste gas treatment chamber.
The utility model has the advantages that,
through setting up water tank, drinking-water pipe, quantitative water pump, inlet tube, heat exchanger, steam outlet pipe, exhaust gas inlet pipe and exhaust gas outlet pipe for the heat of enamelling machine waste gas obtains utilizing, makes the heat turn into vapor with water, and the vapor that practical waste gas heat heating obtained supplies enamelling machine annealing stove to use, reaches the energy saving purpose.
Through setting up the exhaust-gas treatment room for harmful substance and dust granule are absorbed by the layer of removing impurities and the active carbon layer of exhaust-gas treatment indoor portion to the waste gas that has absorbed heat, make the waste gas of getting rid of can not cause the pollution to the atmosphere.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description, serve to explain the invention and not to limit the invention.
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic top view of the heat exchanger of the present invention.
Reference numbers in the figures: 1. a water tank; 2. a water injection port; 3. a water tank cover; 4. a water pumping pipe; 5. a quantitative water pump; 6. a water inlet pipe; 7. a steam outlet pipe; 8. a heat exchanger; 9. an exhaust gas outlet pipe; 10. an exhaust port; 11. a impurity removing layer; 12. an activated carbon layer; 13. an exhaust gas inlet pipe; 14. and (5) baking the enameling machine.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
As shown in fig. 1, the utility model discloses a schematic structure diagram, the utility model provides a solve its technical problem's technical scheme and be: the MAG high-speed enamelling machine comprises a water tank 1, wherein a water tank cover 3 is fixedly connected to the upper surface of the water tank 1, a quantitative water pump 5 is arranged on the upper surface of the left side of the water tank cover 3, a water inlet pipe 6 is fixedly connected to the left side of the quantitative water pump 5, the water inlet pipe 6 extends to the left inside a heat exchanger 8, a steam outlet pipe 7 is arranged at the tail end of the water inlet pipe 6 in an extending mode, a waste gas inlet pipe 13 is arranged at the lower end of the left side of the heat exchanger 8, a waste gas outlet pipe 9 is arranged at the upper end of the left side of the heat exchanger 8. The right end of the upper surface of the water tank 1 is provided with a water filling port 2, the water filling port 2 is conical, a filter screen is arranged in the water filling port 2 to prevent sundries from entering the water tank 1, a water pumping pipe 4 is arranged on the right side of the quantitative water pump 5, the water pumping pipe 4 penetrates through the water tank cover 3 in an L shape, the tail end of the water pumping pipe 4 is arranged 10cm above the ground of the water tank 1, the water inlet pipes 6 are distributed in the heat exchanger 8 in an array, steam outlets are uniformly arranged on the lower surface of the steam outlet pipe 7, a waste gas treatment chamber is fixedly connected with the left end of the waste gas outlet pipe 9, the waste gas treatment chamber is internally provided with two impurity removing layers 11 which are respectively arranged on the upper surface and the lower surface of the waste gas treatment chamber, an activated carbon layer 12 is arranged in the middle of the impurity removing layer 11, and an exhaust port 10 is arranged on the upper surface of the waste gas treatment chamber.
Further, in order to make the water in inlet tube 6 obtain the abundant heating of waste gas, inlet tube 6 that sets up in heat exchanger 8 is the array distribution, the inside space of heat exchanger 8 is filled up to the row, the inside air flue setting of heat exchanger 8 simultaneously, make waste gas slowly rise, at the inside abundant heat transfer with the heat transfer for the inside water of inlet tube 6 of heat exchanger 8, the place with inlet tube 6 end play water sets up the air inlet department at waste gas inlet pipe 13 simultaneously, ensure that the inside water of inlet tube 6 is when getting into steam outlet pipe 7, must become vapor by high temperature heating.
Furthermore, in order to prevent the exhausted waste gas from polluting the atmosphere, the tail end of the waste gas outlet pipe 9 is provided with a waste gas treatment chamber, the waste gas treatment chamber is internally provided with a impurity removing layer 11 and an activated carbon layer 12, the first impurity removing layer 11 removes the polluted gas contained in the waste gas, then the activated carbon layer 12 removes dust particles contained in the waste gas, after the activated carbon layer 12 removes the dust in the waste gas, the second impurity removing layer 11 thoroughly adsorbs the toxic and harmful substances in the waste gas, the discharged gas is ensured not to have any harm to the environment, meanwhile, in order to conveniently replace the impurity removing layer 11 and the activated carbon layer 12 in the waste gas treatment chamber, the waste gas treatment chamber and the waste gas outlet pipe 9 are in threaded connection, when the waste gas treatment chamber does not have adsorption capacity, the waste gas treatment chamber is rotated to remove the impurity removing layer 11 and the activated carbon layer 12, after the device is installed, the waste gas can be treated.
When the enamelling machine drying oven 14 works, a large amount of high-temperature waste gas is generated in the working process, the high-temperature waste gas is conducted into the heat exchanger 8 through the waste gas inlet pipe 13, the quantitative water pump 5 is started at the moment, the quantitative water pump 5 pumps cold water in the water tank 1 and enters the water inlet pipe 6 from the water pumping pipe 4, the water inlet pipe 6 is bent in the heat exchanger 8 to move forwards, so that the water in the water inlet pipe 6 is fully heated, the waste gas after releasing heat is discharged through the waste gas outlet pipe 9 and enters the waste gas treatment chamber, the waste gas treatment chamber carries out adsorption treatment on the cooled waste gas and then discharges the waste gas, the water in the water inlet pipe 6 is heated by high-temperature steam, the tail end of the waste gas is changed into water vapor, the water vapor is discharged through a steam outlet pipe 7, a large number of steam outlet holes are formed in the steam outlet pipe 7, and the steam is guided into the MAG high-speed enamelling machine annealing furnace for use, so that the heat reuse of the high-temperature waste gas is completed.
It will be apparent to those skilled in the art that changes and modifications may be made to the present invention without departing from the spirit and scope of the embodiments of the invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (6)
1. The utility model provides an utilize high-speed enamelling machine of MAG of high temperature exhaust gas system steam, includes water tank (1), its characterized in that: fixed surface is connected with water tank lid (3) on water tank (1), the left side upper surface of water tank lid (3) is equipped with quantitative water pump (5), quantitative water pump (5) left side fixedly connected with inlet tube (6), inlet tube (6) extend to inside heat exchanger (8) left, inlet tube (6) end is extended and is equipped with steam outlet pipe (7), heat exchanger (8) left side lower extreme is equipped with exhaust inlet pipe (13), heat exchanger (8) left side upper end is equipped with exhaust outlet pipe (9), the end-to-end connection of exhaust inlet pipe (13) has enamelling machine baker (14).
2. The MAG high-speed enameling machine using high-temperature exhaust gas to produce steam according to claim 1, characterized in that:
the upper surface right-hand member of water tank (1) is equipped with water filling port (2), water filling port (2) are conical, be equipped with the filter screen in water filling port (2), prevent that debris from getting into water tank (1).
3. The MAG high-speed enameling machine using high-temperature exhaust gas to produce steam according to claim 1, characterized in that:
the right side of ration pump (5) is equipped with drinking-water pipe (4), drinking-water pipe (4) are L shape and run through tank lid (3), the end setting of drinking-water pipe (4) is in the ground top 10cm department of water tank (1).
4. The MAG high-speed enameling machine using high-temperature exhaust gas to produce steam according to claim 1, characterized in that:
the water inlet pipes (6) are distributed in the heat exchanger (8) in an array mode.
5. The MAG high-speed enameling machine using high-temperature exhaust gas to produce steam according to claim 1, characterized in that:
steam outlet holes are uniformly arranged on the lower surface of the steam outlet pipe (7).
6. The MAG high-speed enameling machine using high-temperature exhaust gas to produce steam according to claim 1, characterized in that:
waste gas outlet pipe (9) left end fixedly connected with exhaust-gas treatment room, be equipped with in the exhaust-gas treatment room and remove miscellaneous layer (11), it is equipped with two to remove miscellaneous layer (11), divide and be listed as the upper surface and the lower surface of exhaust-gas treatment room, it is equipped with activated carbon layer (12) to remove in the middle of miscellaneous layer (11), the upper surface of exhaust-gas treatment room is equipped with gas vent (10).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021244733.7U CN212516689U (en) | 2020-06-29 | 2020-06-29 | MAG high-speed enamelling machine for producing steam by using high-temperature exhaust gas |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021244733.7U CN212516689U (en) | 2020-06-29 | 2020-06-29 | MAG high-speed enamelling machine for producing steam by using high-temperature exhaust gas |
Publications (1)
Publication Number | Publication Date |
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CN212516689U true CN212516689U (en) | 2021-02-09 |
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CN202021244733.7U Expired - Fee Related CN212516689U (en) | 2020-06-29 | 2020-06-29 | MAG high-speed enamelling machine for producing steam by using high-temperature exhaust gas |
Country Status (1)
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CN (1) | CN212516689U (en) |
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2020
- 2020-06-29 CN CN202021244733.7U patent/CN212516689U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210209 |