CN211551661U - A flue gas treatment device matched with a steam boiler in a scalp drying room - Google Patents
A flue gas treatment device matched with a steam boiler in a scalp drying room Download PDFInfo
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- CN211551661U CN211551661U CN201922412587.8U CN201922412587U CN211551661U CN 211551661 U CN211551661 U CN 211551661U CN 201922412587 U CN201922412587 U CN 201922412587U CN 211551661 U CN211551661 U CN 211551661U
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Abstract
本实用新型公开了一种头皮烘干室配套蒸汽锅炉的烟气处理装置,属于裘皮生产加工领域,包括换热箱、管束换热器、过滤室、第一电磁阀、温度传感器、净化塔、搅拌杆、雾化喷头和干燥层,换热箱的左侧下方安装有进气管,进气管的右侧安装有管束换热器;所述换热箱的右侧上方安装有加水管,加水管上安装有第一电磁阀,换热箱内部的右侧下方安装有第二水位传感器;所述换热箱的上方设置有过滤室,第一过滤网的上方安装有第二过滤网;所述过滤室的上方中间安装有第二连接管,搅拌杆的左右两侧设置有多个尖角凸起。本实用新型通过将管束换热器设置为蛇形螺旋状能够增加烟气在换热箱内的停留时间和行程,使换热更加充分。
The utility model discloses a flue gas treatment device matched with a steam boiler in a scalp drying room, belonging to the field of fur production and processing, comprising a heat exchange box, a tube bundle heat exchanger, a filter room, a first electromagnetic valve, a temperature sensor, a purification tower, The stirring rod, the atomizing nozzle and the drying layer, the air inlet pipe is installed under the left side of the heat exchange box, and the tube bundle heat exchanger is installed on the right side of the air inlet pipe; A first solenoid valve is installed on the upper part of the heat exchange box, and a second water level sensor is installed on the lower right side inside the heat exchange box; a filter chamber is arranged above the heat exchange box, and a second filter screen is installed above the first filter screen; the A second connecting pipe is installed in the upper middle of the filter chamber, and a plurality of sharp-angled protrusions are arranged on the left and right sides of the stirring rod. The utility model can increase the residence time and travel of the flue gas in the heat exchange box by setting the tube bundle heat exchanger in a serpentine shape, so that the heat exchange is more sufficient.
Description
技术领域technical field
本实用新型属于裘皮生产加工领域,具体是一种头皮烘干室配套蒸汽锅炉的烟气处理装置。The utility model belongs to the field of fur production and processing, in particular to a flue gas treatment device matched with a steam boiler in a scalp drying room.
背景技术Background technique
裘皮是一种良好的御寒保暖的服饰材料,主要是采用狐皮、貂皮、羊皮和狼皮等动物皮毛鞣制而成,裘皮头皮是经过漂染清洗过后的原皮,裘皮的头皮清洗过后一般采用蒸汽锅炉对头皮进行烘干处理,蒸汽锅炉在对头皮进行烘干过程中,产生大量的烟气,烟气中含有大量的粉尘和颗粒污染物,同时产生多种有害气体,这些烟气直接排放会对大气造成严重的污染,同时烟气中含有一定的余热,直接排放造成一种热能资源的浪费,现有的用于裘皮头皮烘干用的蒸汽锅炉烟气处理装置大多结构比较单一,余热回收和烟气净化均不够充分,使用效果不够理想。Fur is a good clothing material to keep out the cold and keep warm. It is mainly tanned from animal furs such as fox fur, mink fur, sheep fur and wolf fur. The boiler dries the scalp. During the drying process of the steam boiler, a large amount of flue gas is generated. The flue gas contains a large amount of dust and particulate pollutants, and a variety of harmful gases are generated at the same time. It causes serious pollution to the atmosphere. At the same time, the flue gas contains a certain amount of waste heat, and the direct discharge causes a waste of thermal energy resources. Most of the existing steam boiler flue gas treatment devices used for fur scalp drying are relatively simple in structure, and waste heat is recovered. and flue gas purification are not sufficient, the use effect is not ideal.
实用新型内容Utility model content
本实用新型的目的在于提供一种头皮烘干室配套蒸汽锅炉的烟气处理装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a flue gas treatment device matching a steam boiler for a scalp drying room, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种头皮烘干室配套蒸汽锅炉的烟气处理装置,包括换热箱、管束换热器、过滤室、第一电磁阀、温度传感器、净化塔、搅拌杆、雾化喷头和干燥层,所述换热箱的左侧下方安装有进气管,进气管的右侧安装有管束换热器,管束换热器安装在换热箱内,管束换热器上均布安装有多个导热翅片,管束换热器设置为蛇形螺旋状,换热箱左右两侧的内壁上交错设置有多个隔板;所述换热箱的右侧上方安装有加水管,加水管上安装有第一电磁阀,换热箱的右侧下方安装有收集管,收集管上安装有第二电磁阀,换热箱的左侧中间安装有温度传感器,换热箱内部的右侧上方安装有第一水位传感器,换热箱内部的右侧下方安装有第二水位传感器;所述换热箱的上方设置有过滤室,管束换热器的左侧上方安装有第一连接管,第一连接管的上方连接到过滤室内部左侧的下方,过滤室内部的中间安装有第一过滤网,第一过滤网的上方安装有第二过滤网;所述过滤室的上方中间安装有第二连接管,第二连接管上安装有风机,换热箱的右侧安装有净化塔,净化塔的左侧中间安装有电机,电机的右侧安装有转轴,转轴的上下两侧均布安装有多根搅拌杆,搅拌杆的左右两侧设置有多个尖角凸起;所述净化塔右侧的下方安装有第三连接管,第三连接管上安装有水泵,第三连接管的上方连接到净化塔内部的中间,位于净化塔内部的第三连接管的下方均布安装有多个雾化喷头,净化塔的左侧上方安装有加液口,净化塔的左侧下方安装有排污口。A flue gas treatment device matched with a steam boiler in a scalp drying room, comprising a heat exchange box, a tube bundle heat exchanger, a filter room, a first solenoid valve, a temperature sensor, a purification tower, a stirring rod, an atomizing nozzle and a drying layer. An air intake pipe is installed under the left side of the heat exchange box, and a tube bundle heat exchanger is installed on the right side of the air intake pipe. , the tube bundle heat exchanger is arranged in a serpentine shape, and the inner walls of the left and right sides of the heat exchange box are staggered with a plurality of baffles; the upper right side of the heat exchange box is installed with a water supply pipe, and the water supply pipe is installed with a first Solenoid valve, a collection pipe is installed on the lower right side of the heat exchange box, a second solenoid valve is installed on the collection pipe, a temperature sensor is installed in the middle of the left side of the heat exchange box, and a first water level is installed on the upper right side of the heat exchange box A second water level sensor is installed on the lower right side of the heat exchange box; a filter chamber is arranged above the heat exchange box, and a first connection pipe is installed above the left side of the tube bundle heat exchanger, and the upper part of the first connection pipe Connected to the lower part of the left side inside the filter chamber, a first filter screen is installed in the middle of the filter chamber, and a second filter screen is installed above the first filter screen; A fan is installed on the second connecting pipe, a purification tower is installed on the right side of the heat exchange box, a motor is installed in the middle of the left side of the purification tower, a rotating shaft is installed on the right side of the motor, and a plurality of stirring rods are installed on the upper and lower sides of the rotating shaft. , the left and right sides of the stirring rod are provided with a plurality of sharp-angled protrusions; a third connecting pipe is installed under the right side of the purification tower, a water pump is installed on the third connecting pipe, and the upper part of the third connecting pipe is connected to the purification tower In the middle of the interior, a plurality of atomizing nozzles are installed evenly under the third connecting pipe inside the purification tower, a liquid filling port is installed on the upper left side of the purification tower, and a sewage outlet is installed on the lower left side of the purification tower.
作为本实用新型的进一步方案:所述温度传感器和第二电磁阀通过电缆线电连接,第一电磁阀分别通过电缆线与第一水位传感器、第二水位传感器电连接。As a further solution of the present invention, the temperature sensor and the second solenoid valve are electrically connected by cables, and the first solenoid valve is electrically connected with the first water level sensor and the second water level sensor respectively by cables.
作为本实用新型的进一步方案:所述第一过滤网和第二过滤网之间安装有海绵块,第二过滤网的上方填充有活性炭吸附颗粒。As a further solution of the present invention, a sponge block is installed between the first filter screen and the second filter screen, and activated carbon adsorption particles are filled above the second filter screen.
作为本实用新型的进一步方案:所述净化塔内注入有烟气过滤液,第二连接管的右侧连接到净化塔的内部下方,第二连接管位于净化塔内部的部分上方均布设置有多个出气嘴。As a further scheme of the present invention: the purification tower is filled with flue gas filtrate, the right side of the second connecting pipe is connected to the bottom of the interior of the purification tower, and the second connecting pipe is evenly distributed above the part of the interior of the purification tower. Multiple air outlets.
作为本实用新型的再进一步方案:所述净化塔内部的上方安装有第一催化剂板,第一催化剂板的上方安装有第二催化剂板,第二催化剂板的上方设置有干燥层,净化塔的上方中间安装有排气管。As a further scheme of the present invention: a first catalyst plate is installed above the interior of the purification tower, a second catalyst plate is installed above the first catalyst plate, a drying layer is installed above the second catalyst plate, and the purification tower is An exhaust pipe is installed in the upper middle.
与现有技术相比,本实用新型通过将管束换热器设置为蛇形螺旋状能够增加烟气在换热箱内的停留时间和行程,使换热更加充分;通过设置的隔板能够增加换热箱内水的行程,提高烟气和水的换热效果;通过设置的第一过滤网、第二过滤网、海绵垫和活性炭吸附颗粒的配合使用能够对烟气中的粉尘和颗粒污染物进行过滤和吸附,对烟气进行初步的净化;通过设置的第一电磁阀、第二电磁阀、第一水位传感器、第二水位传感和温度传感器之间的配合使用,能够实现换热箱自动的加水和放水,使用更加的方便;通过设置的电机、转轴、搅拌杆和尖角凸起的配合使用,能够对对烟气过滤液进行匀质处理,提高净化的效果,同时尖角凸起能够将烟气气泡扎破,使烟气中的污染物充分与烟气过滤液接触。Compared with the prior art, the utility model can increase the residence time and stroke of the flue gas in the heat exchange box by setting the tube bundle heat exchanger in a serpentine shape, so as to make the heat exchange more sufficient; The stroke of the water in the heat exchange box improves the heat exchange effect of the flue gas and water; the first filter screen, the second filter screen, the sponge pad and the activated carbon adsorption particles can be used together to prevent the dust and particle pollution in the flue gas. The first solenoid valve, the second solenoid valve, the first water level sensor, the second water level sensor and the temperature sensor can be used together to achieve heat exchange. The tank automatically adds water and discharges water, which is more convenient to use; through the coordinated use of the motor, rotating shaft, stirring rod and sharp corner protrusions, the flue gas filtrate can be homogenized to improve the purification effect, while sharp corners The protrusions can puncture the flue gas bubbles, so that the pollutants in the flue gas can be fully contacted with the flue gas filtrate.
附图说明Description of drawings
图1为一种头皮烘干室配套蒸汽锅炉的烟气处理装置的结构示意图。FIG. 1 is a schematic structural diagram of a flue gas treatment device of a steam boiler equipped with a scalp drying room.
图2为一种头皮烘干室配套蒸汽锅炉的烟气处理装置中管束换热器的截面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of a tube bundle heat exchanger in a flue gas treatment device of a steam boiler equipped with a scalp drying chamber.
图3为一种头皮烘干室配套蒸汽锅炉的烟气处理装置中净化塔的俯视剖面的结构示意图。FIG. 3 is a schematic structural diagram of a top section of a purification tower in a flue gas treatment device of a steam boiler equipped with a scalp drying room.
图中:1、换热箱;2、进气管;3、管束换热器;4、导热翅片;5、隔板;6、第一连接管;7、过滤室;8、第一过滤网;9、第二过滤网;10、海绵块;11、活性炭吸附颗粒;12、加水管;13、第一电磁阀;14、收集管;15、第二电磁阀;16、第一水位传感器;17、第二水位传感器;18、温度传感器;19、第二连接管;20、风机;21、净化塔;22、出气嘴;23、排污口;24、电机;25、转轴;26、搅拌杆;27、尖角凸起;28、第三连接管;29、水泵;30、雾化喷头;31、加液口;32、第一催化剂板;33、第二催化剂板;34、干燥层;35、排气管。In the figure: 1, heat exchange box; 2, intake pipe; 3, tube bundle heat exchanger; 4, heat conduction fin; 5, partition plate; 6, first connecting pipe; 7, filter chamber; 8,
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of the present patent will be described in further detail below in conjunction with specific embodiments.
请参阅图1-3,一种头皮烘干室配套蒸汽锅炉的烟气处理装置,包括换热箱1、管束换热器3、过滤室7、第一电磁阀13、温度传感器18、净化塔21、搅拌杆26、雾化喷头30和干燥层34;所述换热箱1的左侧下方安装有进气管2,进气管2的右侧安装有管束换热器3,管束换热器3安装在换热箱1内,管束换热器3上均布安装有多个导热翅片4,通过管束换热器3能够使进气管2进入的烟气和换热箱1内的水接触面积更大,换热更加高效,管束换热器3设置为蛇形螺旋状,能够增加烟气在换热箱1内的停留时间和行程,使换热更加充分,换热箱1左右两侧的内壁上交错设置有多个隔板5,通过设置隔板5能够增加换热箱1内水的行程,提高烟气和水的换热效果。Please refer to Figure 1-3, a flue gas treatment device for a steam boiler in a scalp drying room, including a heat exchange box 1, a tube
所述换热箱1的右侧上方安装有加水管12,加水管12上安装有第一电磁阀13,换热箱1的右侧下方安装有收集管14,收集管14上安装有第二电磁阀15,第一电磁阀13和第二电磁阀15的型号均为DMF-Z-40S,换热箱1的左侧中间安装有温度传感器18,温度传感器18的型号为WRM-101,换热箱1内部的右侧上方安装有第一水位传感器16,换热箱1内部的右侧下方安装有第二水位传感器17,温度传感器18和第二电磁阀15通过电缆线电连接,第一电磁阀13分别通过电缆线与第一水位传感器16、第二水位传感器17电连接,当温度传感器18检测到换热箱1内的水温上升到某一设定值时,第二电磁阀15打开,热水通过收集管14进行收集,当换热箱1内的水位下降到第二水位传感器17时,第一电磁阀13打开,加水管12向换热箱1内加水,当换热箱1内的水位上升到第一水位传感器16时,第一电磁阀13关闭,加水管12停止向换热箱1内加水。A
所述换热箱1的上方设置有过滤室7,管束换热器3的左侧上方安装有第一连接管6,第一连接管6的上方连接到过滤室7内部左侧的下方,过滤室7内部的中间安装有第一过滤网8,第一过滤网8的上方安装有第二过滤网9,第一过滤网8和第二过滤网9之间安装有海绵块10,第二过滤网9的上方填充有活性炭吸附颗粒11,通过设置第一过滤网8、第二过滤网9、海绵块10和活性炭吸附颗粒11能够对烟气中的粉尘和颗粒污染物进行过滤和吸附,对烟气进行初步的净化。A
所述过滤室7的上方中间安装有第二连接管19,第二连接管19上安装有风机20,风机20的型号为YWF4E-630S,换热箱1的右侧安装有净化塔21,净化塔21内注入有烟气过滤液,第二连接管19的右侧连接到净化塔21的内部下方,第二连接管19位于净化塔21内部的部分上方均布设置有多个出气嘴22,通过设置多个出气嘴22能够使烟气能够均匀的与烟气过滤液接触,净化塔21的左侧中间安装有电机24,电机24的右侧安装有转轴25,转轴25的上下两侧均布安装有多根搅拌杆26,搅拌杆26的左右两侧设置有多个尖角凸起27,通过设置搅拌杆26能够对烟气过滤液进行搅拌,对烟气过滤液进行匀质处理,提高净化的效果,通过设置的尖角凸起27能够将烟气气泡扎破,使烟气中的污染物充分与烟气过滤液接触。A second connecting
所述净化塔21右侧的下方安装有第三连接管28,第三连接管28上安装有水泵29,水泵29的型号为ISIH50-32-125,第三连接管28的上方连接到净化塔21内部的中间,位于净化塔21内部的第三连接管28的下方均布安装有多个雾化喷头30,通过设置水泵29和第三连接管28能够将烟气过滤液从雾化喷头30喷出,与烟气净化液溢出的烟气接触,进一步的对烟气进行净化,净化塔21的左侧上方安装有加液口31,净化塔21的左侧下方安装有排污口23,净化塔21内部的上方安装有第一催化剂板32,第一催化剂板32的上方安装有第二催化剂板33,第二催化剂板33的上方设置有干燥层34,净化塔21的上方中间安装有排气管35。A
本实用新型在使用过程中,首先将头皮烘干室配套锅炉产生的烟气通过进气管2输送到管束换热器3内,与换热箱1内的冷水进行换热,换热后的烟气通过第一连接管6进入到过滤室7内,经第一过滤网8、海绵块10、第二过滤网9和活性炭吸附颗粒11依次过滤和吸附进行初步的净化,然后通过风机20将初步过滤的烟气输送到净化塔21内,使烟气与净化塔21内的烟气过滤液接触进行净化,同时通过电机24带动转轴25转动,转轴25带动搅拌杆26转动,搅拌杆26带动尖角凸起27转动,对净化塔21内的烟气过滤液进行搅拌,尖角凸起27对烟气的气泡进行破碎,使烟气中的污染物充分与烟气过滤液接触,通过水泵29的作用将烟气过滤液通过雾化喷头30喷出,对烟气过滤液内溢出的烟气进一步的净化,然后烟气分别与第一催化剂板32和第二催化剂板33接触,对烟气中的一氧化碳和含氮有害气体进行催化,催化成无害气体,无害气体最终经干燥层34干燥后通过排气管35排出。In the process of using the utility model, firstly, the flue gas generated by the boiler supporting the scalp drying room is transported into the tube
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred embodiments of the present patent have been described in detail above, but the present patent is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various modifications can be made without departing from the purpose of the present patent. kind of change.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112693159A (en) * | 2020-12-29 | 2021-04-23 | 杭州绿恒建材有限公司 | Energy-concerving and environment-protective device of hot press is used in compound door and window production of aluminum-wood |
| CN112915650A (en) * | 2021-01-21 | 2021-06-08 | 中国建筑材料科学研究总院有限公司 | Purification device for stink and smoke in brick making by river surge solidified sludge |
| CN113417759A (en) * | 2021-06-02 | 2021-09-21 | 厦门彼奥动力科技有限公司 | Heat energy recovery system of mute diesel generator |
| CN113457342A (en) * | 2021-07-01 | 2021-10-01 | 安徽燃博智能科技有限公司 | Waste gas treatment device for hot blast stove |
| CN115055084A (en) * | 2022-05-21 | 2022-09-16 | 黄河交通学院 | Integrated production equipment for green building material adhesive and use method thereof |
| CN119139842A (en) * | 2024-11-15 | 2024-12-17 | 内蒙古天宝炭素有限公司 | Smoke adsorption filter |
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2019
- 2019-12-29 CN CN201922412587.8U patent/CN211551661U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112693159A (en) * | 2020-12-29 | 2021-04-23 | 杭州绿恒建材有限公司 | Energy-concerving and environment-protective device of hot press is used in compound door and window production of aluminum-wood |
| CN112915650A (en) * | 2021-01-21 | 2021-06-08 | 中国建筑材料科学研究总院有限公司 | Purification device for stink and smoke in brick making by river surge solidified sludge |
| CN112915650B (en) * | 2021-01-21 | 2022-07-15 | 中国建筑材料科学研究总院有限公司 | A device for purifying odor and flue gas in brick-making with solidified silt in a river |
| CN113417759A (en) * | 2021-06-02 | 2021-09-21 | 厦门彼奥动力科技有限公司 | Heat energy recovery system of mute diesel generator |
| CN113457342A (en) * | 2021-07-01 | 2021-10-01 | 安徽燃博智能科技有限公司 | Waste gas treatment device for hot blast stove |
| CN115055084A (en) * | 2022-05-21 | 2022-09-16 | 黄河交通学院 | Integrated production equipment for green building material adhesive and use method thereof |
| CN119139842A (en) * | 2024-11-15 | 2024-12-17 | 内蒙古天宝炭素有限公司 | Smoke adsorption filter |
| CN119139842B (en) * | 2024-11-15 | 2025-02-18 | 内蒙古天宝炭素有限公司 | Flue gas adsorption filter |
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