CN212513476U - Equipment gas leakage identification monitoring devices with wireless function of charging - Google Patents

Equipment gas leakage identification monitoring devices with wireless function of charging Download PDF

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Publication number
CN212513476U
CN212513476U CN202021341270.6U CN202021341270U CN212513476U CN 212513476 U CN212513476 U CN 212513476U CN 202021341270 U CN202021341270 U CN 202021341270U CN 212513476 U CN212513476 U CN 212513476U
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module
power supply
gas
wireless charging
heat dissipation
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马登龙
吴瑞涛
王晓桥
高建民
夏锋社
王泉生
张晓明
王瑜
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Shaanxi Special Equipment Inspection And Testing Institute
Xian Jiaotong University
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Shaanxi Special Equipment Inspection And Testing Institute
Xian Jiaotong University
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Abstract

The application discloses an equipment gas leakage identification monitoring device with a wireless charging function, which comprises a CPU module, a gas identification olfactory module, an ultrasonic detection auditory module, an infrared imaging visual module, a mechanical vibration tactile module and a power supply heat dissipation device, wherein the CPU module, the gas identification olfactory module, the ultrasonic detection auditory module, the infrared imaging visual module, the mechanical vibration tactile module and the power supply heat dissipation device are arranged in a protective cover; the CPU module comprises a wireless communication device and can realize remote wireless transmission of data information; the power supply and heat dissipation device is positioned on the inner wall of the protective cover and is connected with other module assemblies in parallel; the power supply heat dissipation device comprises a power supply module and a heat dissipation module; the power supply module comprises a wireless charging battery and a power supply line, the power supply line is connected with the battery and used for supplying power, and the battery can control the wireless charging receiving coil to carry out wireless charging through a built-in wireless charging modulation circuit board; the heat dissipation module comprises a temperature sensor and a fan, and a controller on the temperature sensor controls the fan to be turned on or off. The power supply and heat dissipation device is used for internal power supply and heat dissipation, and the long-distance, long-time and portable use functions of system equipment are achieved.

Description

Equipment gas leakage identification monitoring devices with wireless function of charging
Technical Field
The utility model belongs to gas leakage accurate discernment and leak accurate technique of traceing back among the chemical industry equipment, in particular to equip gas leakage discernment monitoring devices with wireless function of charging.
Background
Because the loss caused by the faults of the gas leakage in the fields of pressure vessels, aerospace, gas, natural gas and the like is very important, the monitoring method for the gas leakage becomes a hot problem of domestic and foreign research, and the monitoring method for the gas leakage has extremely important significance.
There are several major leak monitoring methods currently in use for gas leak monitoring:
(1) an infrared imaging technology: and obtaining an infrared sensing image of the leakage area through image processing by utilizing the difference between the temperature field of the leakage area and the temperature field of the peripheral area, thereby judging the occurrence of leakage. The technology can carry out leakage monitoring on a monitoring area in a large space range, but has the biggest defect that a reliable infrared image can be obtained only after very obvious leakage occurs, and the leakage early warning is very delayed.
(2) Magnetic leakage, ultrasonic wave and acoustic emission technologies: by correlating the defects of the container material with the magnetic field signal and the sound wave signal, the defects of the container wall, particularly the crack defects, can be detected. At present, the methods are mainly applied to leakage monitoring of the pressure container, but the methods are suitable for local defects of materials, and generally only can be overhauled after equipment is stopped, and online monitoring is difficult to realize, so that the method is difficult to monitor leakage in a large range.
(3) And (3) single-point monitoring and early warning of leaked gas medium: the existing leakage gas monitoring is based on single-point sensors based on principles of optics, electrochemistry and the like, although the sensors can detect concentration signals after obvious leakage occurs and give an alarm, the early leakage generates trace gas which is easy to interfere, and the traditional monitoring means has the defects of limited monitoring range, poor anti-interference capability of single-physical selection sensors, early warning lag and the like, so that the trace gas leakage at the early stage is difficult to accurately detect.
Many studies are made on gas leakage monitoring technologies at home and abroad, but the gas leakage monitoring technologies are generally limited to a specific single-layer monitoring means, such as individual monitoring of gas leakage positions or leakage amount and the like, and the disclosure and explanation of characteristic laws of other physical phenomena caused in a gas leakage process, such as gas release, infrared radiation, sound wave diffusion, temperature deviation, equipment vibration and the like, are lacked.
And current monitoring gas leakage monitoring facilities can only monitor single physics phenomenon for example infrared image, gas noise etc. generally, and carry out comprehensive monitoring's device to the various physics phenomenon that produce when taking place to the leakage because each module concentrates on in same system environment, its heat dissipation is relatively poor, the reliability and the practicality of system can not be guaranteed, and simultaneously, current monitoring devices generally need just can work through external power supply, the condition of the electric leakage takes place easily when the wire appears the damage, receive the restriction of actual monitoring environmental condition, there is the potential safety hazard in this kind of wired power supply unit when monitoring.
SUMMERY OF THE UTILITY MODEL
For solving the problem that prior art and monitoring devices exist, improve gas leakage monitoring's high efficiency, reliability and practicality, the utility model provides an equip gas leakage discernment monitoring devices with wireless function of charging. The system utilizes the built-in power supply heat dissipation device to supply power and cool the whole system, ensures that all modules in the system are always in a good working environment, and wirelessly charges through the built-in wireless charging receiving coil, thereby improving the safety performance of the whole device and reducing the limitation of the use condition of the device; use the protection casing to protect each subassembly simultaneously, prevent that foreign matters such as harmful gas, dust, gravel from getting into inside the system, guarantee that entire system has longer life.
In order to achieve the above object, the utility model adopts the following technical means:
a gas leakage identification monitoring device with a wireless charging function for equipment comprises a CPU module, a gas identification olfactory module, an ultrasonic detection auditory module, an infrared imaging visual module, a mechanical vibration tactile module and a power supply heat dissipation device, wherein the CPU module, the gas identification olfactory module, the ultrasonic detection auditory module, the infrared imaging visual module, the mechanical vibration tactile module and the power supply heat dissipation device are arranged in a protective cover;
the gas identification olfactory module, the ultrasonic detection auditory module, the infrared imaging visual module and the mechanical vibration tactile module are all electrically connected with the CPU module; the power supply and heat dissipation device is positioned on the inner wall of the protective cover; the power supply heat dissipation device comprises a power supply module and a heat dissipation module;
the power supply module comprises a wireless rechargeable battery and a power supply line, and the power supply line is connected with the battery and is used for respectively supplying power to the CPU module, the gas identification olfaction module, the ultrasonic detection hearing module, the infrared imaging vision module, the mechanical vibration touch module and the heat dissipation module; the wireless charging receiving coil is arranged in the wireless charging battery and is used for receiving the induced current from the transmitting end;
the heat dissipation module comprises a temperature sensor and a fan, and a controller on the temperature sensor controls the fan to be turned on or off.
As the utility model discloses a further improvement, the CPU module includes wireless communication device for collect with CPU and the data transmission after handling to host computer or other receiving equipment, realize the wireless transmission function of data.
As a further improvement of the present invention, the heat dissipation module further includes a module circuit board and a fan bracket, the elements in the protective cover individually form module assemblies, and each module assembly is disposed on the corresponding module circuit board; the fan bracket supports are arranged above the corresponding module components, and the lower ends of the fan brackets are connected with the module circuit board; the fan is installed on the fan bracket.
As a further improvement of the present invention, the protective cover comprises a system housing and an internal power box, the system housing being used for fixing and positioning the module assembly thereon; the internal power box is used for protecting and fixing the wireless rechargeable battery.
As a further improvement of the utility model, the internal power box comprises a wireless charging receiving coil, a charging current modulation circuit board and a wireless charging battery; the wireless charging receiving coil is fixed on one side close to the system shell, the charging current modulation circuit board is fixed on the adjacent side of the wireless charging receiving coil, and the wireless charging battery is fixed on the opposite side of the wireless charging receiving coil; the receiving coil and the charging current modulation circuit board are connected with the wireless charging battery through leads.
As a further improvement of the utility model, it has the overhanging mouth of ultrasonic sensor, exhaust heat dissipation grid, concentrated sample connection and the overhanging mouth of air sensor array to reserve on the system shell.
As a further improvement of the present invention, the gas identification olfaction module includes a sampling concentration device, a gas sensor array and an olfaction signal identification device, wherein the sampling concentration device is internally provided with an enrichment gas chamber, a filtering membrane is arranged on a port of the enrichment gas chamber, and the bottom of the enrichment gas chamber is provided with the gas sensor array; the gas sensor array extends out from the gas sensor array external opening, and the sampling concentration device extends out from the concentration sampling opening.
As a further improvement of the present invention, the ultrasonic detection auditory module comprises an ultrasonic detection sensor, a signal processing device and a sound wave signal recognition device; the ultrasonic detection sensor, the signal processing device and the sound wave signal recognition device are electrically connected; the ultrasonic detection sensor extends out of the ultrasonic sensor external opening.
Compare with current gas leakage monitoring facilities, the utility model has the advantages of:
the utility model discloses integrated sense of smell, vision, sense of hearing, touch sensor and each item data processing module leak the discernment, and the discernment precision is high, and the wide range is synthesized and accurate as a result, can realize that gas leakage accurate discernment and leak accurate traceing back, solves at the online monitoring of gas leakage location difficult problem. By adopting internal power supply (wireless charging), a heat dissipation device and an external protective cover, the long-time outdoor gas leakage monitoring task under various complex environments can be completed, the service life is long, and the practicability is high. The utility model discloses the range of application is wide, can be used to multiple type gas leakage fault monitoring, risk assessment, the life-span prediction of a plurality of trades such as chemical industry, photoelectric industry, traditional manufacturing, and application prospect is extensive, has very strong spreading value.
Drawings
Fig. 1 is a schematic diagram of the system structure of the present invention; wherein 1 is a system CPU module; 2 is a gas identification olfaction module; 3, an ultrasonic detection hearing module; 4, an infrared imaging vision module; 5 is a mechanical vibration tactile module; 6 is a power supply heat dissipation device; 7 is a protective cover;
FIG. 2 is a diagram of the signal processing module structure of the hearing system for ultrasonic detection according to the present invention, which comprises an ultrasonic probe, a preamplifier, a filter, and a post-amplifier;
fig. 3 is a diagram of the infrared imaging vision system of the present invention, which includes an infrared camera device, an image recognition processing module, and an image display device;
fig. 4 shows a connection manner between the power supply heat dissipation module and other modules according to the present invention;
FIG. 5 is a structural outline view of the monitoring system shield of the present invention;
fig. 6 is a schematic diagram of the structure composition of the internal power box of the present invention.
Detailed Description
The present invention will now be described in further detail with reference to the following examples and drawings, which are given by way of illustration and not of limitation.
The utility model discloses equip gas leakage discernment monitoring devices with wireless function of charging, leakage discernment monitoring segment is divided by gas identification smell sense, infrared imaging vision, ultrasonic detection sense of hearing and mechanical vibration touch four bibliographic categories and constitutes. The gas identification olfaction is that odor molecules are adsorbed by a sensor array in an artificial olfaction system to generate signals, electric signals generated by the sensor are amplified by an electronic circuit and converted into digital signals by A/D, and the signals output by the sensor array are acquired, processed and processed by special software and then compared with known information acquired after artificial learning and training and identified, and finally relevant composition information of leaked gas is obtained; the infrared imaging vision is characterized in that the infrared imaging vision utilizes the characteristics of infrared light, namely when the infrared light with continuous wavelengths passes through a substance, the light with certain wavelengths is absorbed to form a specific infrared absorption spectrum, the working waveband is adjusted to the wavelength range containing leaked gas through a filter, so that normally invisible gas is different from a background image and is clearly visible on a viewfinder of an instrument; the ultrasonic detection hearing is realized by generating turbulence or jet flow at the leakage point of the container when gas leaks to generate vortex, and the vortex is converted into ultrasonic waves which can be identified by the sound wave detection device; the mechanical vibration touch sense is that the leakage point is positioned and risk is processed by utilizing equipment vibration caused by a gas leakage fault state and collecting and identifying vibration state characteristics and the like through tools such as a vibration sensor and the like. (this part of the content has already been described in detail in chinese patent CN111141460A, the improvement of the present invention is not here, and for the purpose of this description, this part of the content is repeated here).
The CPU module is used for receiving a starting signal, starting to execute a leakage monitoring task, collecting information from other modules and realizing wireless transmission of information and data by using the wireless communication module;
the gas identification olfaction module is used for collecting and monitoring volatile component concentration data of the target gas leakage accompanying trace and transmitting the data to the CPU module; the gas identification olfactory module comprises a sampling concentration device and a mode identification module, wherein an enrichment gas chamber is arranged in the sampling concentration device, a filtering membrane is arranged on a port of the enrichment gas chamber, and a gas sensor array is arranged at the bottom of the enrichment gas chamber; the gas identification olfaction module automatically collects a gas sample in a monitoring area, and after the gas is enriched by the sampling concentration device, the gas-sensitive sensor array responds to a specific gas component signal and inputs the specific gas component signal into the CPU module for processing and calculation; and quantitatively analyzing the input concentration data by the olfactory signal identification mode to obtain the concentration value of the gas component to be detected and leaked in the gas component. The gas sensor array of the gas identification olfactory module consists of a plurality of sensors with different response performances; a plurality of sensors in the sensor array generate different response signals to trace gas components, and quantitative signals of monitoring gas components are output through a quantitative identification model of specific gas components established by an olfactory signal identification device.
The ultrasonic detection hearing module is used for collecting ultrasonic signal data sent by monitoring target gas leakage and transmitting the ultrasonic signal data to the CPU module for processing and calculation; the ultrasonic detection sensor is used for receiving ultrasonic signals generated when gas leaks, amplifying the signals through the signal processing module, analyzing the input through leakage source positioning identification after filtering, and determining the position of a leakage source; the signal processing module comprises two amplifying circuits and a filter, ultrasonic signal amplification processing is carried out through the amplifying circuits, and noise reduction processing is carried out through the filter.
The infrared imaging visual module is used for acquiring infrared light information radiated by the leakage of the monitored target gas, and transmitting the infrared light information to the CPU module after image analysis and processing; the infrared imaging visual module comprises an infrared camera device, an image processing module and an image recognition module, the three functional modules are connected in series, and data are transmitted among different functional modules in the device step by step; the infrared camera equipment comprises a lens group, a grating, an optical imaging device and a data signal storage device, optical signal transmission is carried out between the lens group and the grating, the lens group is positioned at the most front end of the infrared camera module, infrared light information radiated by a target to be detected is focused by the lens group at the front end of the camera module and penetrates through the grating to obtain infrared spectrum information in a required wavelength range, and the infrared sensor positioned at the grating for light transmission converts the detected infrared light information into an electric signal and transmits the electric signal to the signal processing module after the electric signal is stored; the image processing module is used for performing signal enhancement and amplification and background noise filtration on the information obtained by the infrared camera module; the image recognition module is used for calculating the concentration of the leaked gas component and recognizing the gas concentration characteristic.
The mechanical vibration touch module is used for collecting and monitoring vibration signals of equipment when gas leakage occurs and transmitting the vibration signals to the CPU module for processing and calculation; the vibration sensor receives equipment vibration signals generated at a leakage point when gas leaks, and the vibration signals are processed by the vibration signal processing device and compared with a leakage vibration model to qualitatively give the gas leakage state.
As shown in fig. 1, the monitoring system comprises seven parts, namely a CPU module, a gas identification olfactory module, an infrared imaging visual module, an ultrasonic detection auditory module, a mechanical vibration tactile module, a power supply and heat dissipation device, and a protective cover, wherein the gas identification olfactory module, the infrared imaging visual module, the ultrasonic detection auditory module, and the mechanical vibration tactile module respectively correspond to four physical phenomena, namely gas release, infrared radiation, sound wave diffusion, and device vibration, when gas leakage of chemical equipment occurs; in consideration of the practical and safety problems of the system, the system adopts the power supply and heat dissipation device to carry out internal power supply and heat dissipation, thereby realizing the long-distance, long-time and portable use functions of system equipment; meanwhile, a special protective cover is used, so that the safety requirement of each module in the use process of the system is guaranteed while the monitoring function is met. The utility model discloses a through characteristic information such as simultaneous acquisition processing gas release, infrared radiation, sound wave diffusion, temperature skew, equipment vibration, establish and look to listen to and touch the intelligent sense organ system of information fusion based on artificial intelligence, solve gas leakage ration discernment and leak the location problem; meanwhile, the long-time outdoor gas leakage monitoring work under various complex environments can be realized, the service life is long, the practicability is high, and the application range is wide.
The wireless charging function of this application sets up the built-in power supply box 702 realization in protection casing 7, installs wireless receiving coil, charging current modulation circuit board and the wireless rechargeable battery that charges in the built-in power supply box, and during charging, the radio frequency of certain frequency is produced to outside transmitting terminal coil, produces induced-current after wireless receiving coil that charges receives, charges for the direct current through the circuit board rectification to the battery, charges and monitor its voltage and electric current simultaneously.
The power supply and heat dissipation device is used for power supply and cooling heat dissipation of each module of the system, reliable internal power supply can meet the requirements of long-distance, long-time and portable use of system equipment, good heat dissipation ensures that components in each module are always in a proper working environment, and the service life is prolonged;
the protective cover is an external visible device of the whole system and plays a role in connecting and protecting internal modules of the system; other modules are fixed at different positions in the protective cover; when the system is in operation, the system can prevent harmful gas, dust, gravel and other foreign matters from entering the system, so that the system can adapt to various complex environments, and the reliability and the safety of the whole system are ensured.
The following detailed description of the present invention is made with reference to the accompanying drawings:
as shown in fig. 1, the utility model mainly comprises seven parts: the device comprises a CPU module 1, a gas identification olfaction module 2, an ultrasonic detection auditory module 3, an infrared imaging visual module 4, a mechanical vibration touch module 5, a power supply and heat dissipation device 6 and a protective cover 7.
The main functions of each part are as follows: the CPU module 1 is responsible for processing, analyzing, connecting and integrating data of each module; the gas identification olfactory module 2 is responsible for collecting leaked gas and analyzing and identifying the concentration and components of the collected gas data; the ultrasonic detection auditory module 3 is responsible for collecting ultrasonic signals generated by gas leakage, analyzing the frequency spectrum characteristics of the ultrasonic signals and obtaining the position distance information of the leakage; the infrared imaging vision module 4 collects, processes and analyzes infrared signals generated by the leaked gas to obtain information such as the concentration, the diffusion range and the like of the leaked gas; the mechanical vibration touch module 5 collects, analyzes and compares equipment vibration signals caused by gas leakage, and qualitatively obtains a gas leakage state; the power supply and heat dissipation device 6 provides internal electric energy for normal operation of other modules, and meanwhile, the temperature of the system operation environment is ensured to be within the normal use range of each component; the protective cover 7 is a shell of the whole system device, has no data transmission relation with other modules, and plays a role in protecting the internal structure of the system from being damaged.
As shown in fig. 2, the signal processing module of the auditory system for ultrasonic detection is composed of an ultrasonic sensor probe, a preamplifier, a filter and a post-amplifier; because the ultrasonic strength emitted by small-hole gas leakage is extremely weak and the environmental noise is too large in industrial occasions, special processing needs to be carried out on generated signals; the ultrasonic probe is used for receiving ultrasonic signals in a target area, transmitting the collected signals to the preamplifier for primary amplification, filtering out background noise through the filter, then compensating for power consumption increased by the filter through the secondary amplifier, and transmitting the obtained signals to the sound wave signal identification module for leakage mode identification.
The ultrasonic detection hearing module, the power supply heat dissipation device and the CPU are in series connection, when the system is started, the CPU controls the ultrasonic detection hearing module to collect gas information, and the ultrasonic detection hearing module sends the collected information to the CPU module for processing; a temperature sensor is arranged in the ultrasonic detection hearing module, and when the temperature is higher than a certain set value, the CPU module controls the power supply and heat dissipation device to start a corresponding fan to cool; when the temperature is reduced to a certain set value, the fan stops rotating;
as shown in fig. 3, the infrared imaging visual module includes an infrared camera, an image processing module, an image recognition module and an image display device, the four functional modules are connected in series, and data is transmitted stage by stage between different functional modules in the device; the infrared camera device comprises a lens group, a grating, an optical imaging device and a data signal storage device, wherein optical signals are transmitted between the lens group and the grating, the lens group is positioned at the most front end of the infrared camera module, infrared light information radiated by a target to be detected is focused by the lens group at the front end of the camera module and penetrates through the grating to obtain infrared spectrum information in a required wavelength range, and the infrared sensor positioned at the grating for transmission light converts the detected infrared light information into an electric signal and transmits the electric signal to the signal processing module after storing the electric signal; the image processing module is used for performing signal enhancement and amplification and background noise filtration on the information obtained by the infrared camera module, determining relevant information such as the composition and concentration of the leaked gas through the processed signal by the image recognition module, and finally performing visual display by the image display device.
The infrared imaging vision module, the power supply and heat dissipation device and the CPU are in a series connection relationship, when the system is started, the CPU module controls the infrared imaging vision module to collect infrared image information, and the infrared imaging vision module sends the collected information to the CPU module for processing; a temperature sensor is arranged in the infrared imaging vision module, and when the temperature reaches a certain set value, the CPU module controls the power supply and heat dissipation device to start a corresponding fan to cool; when the temperature is reduced to a certain set value, the fan stops rotating.
Fig. 4 shows a connection manner between the power supply and heat dissipation device and other modules; in the drawing 601, each module circuit board is generally fixed at a specific position on the protective cover; the power supply indicator lamp 602 is a power supply indicator lamp, the power supply socket 603 is a power supply socket, power is supplied by connecting a specific power supply line on the power supply heat dissipation device, and the power supply indicator lamp 602 is on after power-on success; 604 is a module component; 605 is a fan support, which is responsible for supporting and fixing the fan; 606 is a fan fixed above each module at a certain height to realize cooling function when starting; the heat radiation fan in the device power supply heat radiation device is independent from each module, and the normal use of other modules can not be influenced when the fan breaks down. The fan support 605 is supported and arranged above the corresponding module component 604, and the lower part of the fan support 605 is connected with the module circuit board 601; the fan 606 is mounted on the fan support 605.
Fig. 5 is a structural outline diagram of the monitoring system protective cover of the present invention; the protective cover 7 comprises a system housing 701 and an internal power box 702, wherein the system housing 701 is used for fixing and positioning the module assembly 604; the internal power box 702 is used to protect and secure the wireless rechargeable battery.
Reference numeral 701 shows a shroud housing for securing and positioning a module assembly thereon; 702 is a built-in power supply box which is responsible for protecting and fixing the wireless rechargeable battery and preventing foreign matters from entering; 703 an external opening of the ultrasonic sensor is reserved to meet the requirement that the ultrasonic probe contacts the external environment when the system works;
704 are four exhaust radiating grids which are arranged in a quadrilateral net shape to realize the functions of air exchange and heat radiation inside and outside the system; 705 is 2 concentrated sample connection, and 706 is the gas sensor array external extension mouth for realize the gas through the sampling enrichment device after carrying out the enrichment the gas sensor array to the signal response of specific gas component.
As shown in fig. 6, the structure of the internal power box of the present invention is schematically illustrated, in which 702-1 is a wireless charging receiving coil for receiving the radio frequency generated by the external transmitting terminal to induce and generate an alternating current; 702-2 is a charging current modulation circuit board which mainly plays the roles of controlling the work of a receiving coil, rectifying, filtering and stabilizing voltage, and finally converts alternating current generated by induction into direct current with driving capability to charge a battery; 702-3 is a wireless rechargeable battery, and is responsible for supplying power to the CPU module, the gas identification smell module, the ultrasonic detection hearing module, the infrared imaging vision module, the mechanical vibration touch module and the cooling fan, so as to ensure the normal operation of the whole device.
The utility model discloses the general flow of monitoring system work does:
the CPU module receives the starting signal, starts to execute the leakage monitoring state, collects and calculates information from other modules, analyzes and processes the information, and communicates with each module. After the system is started, the gas identification olfaction module 2 collects the air in the target environment at intervals through the sampling concentration device, analyzes the concentration component information of the air, transmits the information to the CPU module for data comparison, judges whether the concentration of the leaked gas in the air is abnormal or not, generates a gas concentration change trend chart, grasps the concentration trend of the gas easy to leak in the target environment, and carries out leakage risk assessment; the ultrasonic detection hearing module collects and analyzes ultrasonic signals in a target environment through ultrasonic sensors arranged at different positions, compares and judges whether an ultrasonic signal frequency spectrum in the air is abnormal or not, accumulates the change range of the ultrasonic signals in the target environment under a normal condition, and further strengthens a leakage risk assessment system; the infrared imaging vision module carries out uninterrupted monitoring and identification on infrared signals in a target environment and acquires temperature information of dangerous parts of equipment in real time; the mechanical vibration touch module 5 monitors a vibration signal of the equipment through a preset vibration sensor, judges whether the vibration of each main part of the equipment is abnormal or not, collects vibration frequency spectrum information of each main part of the equipment, and realizes the estimation of the normal working vibration occurrence range of the equipment and the evaluation of abnormal vibration risk.
When leakage occurs, the gas identification olfaction module 2 collects and monitors target gas leakage accompanying trace volatile component signals, analyzes and identifies gas component and concentration information, and transmits the gas component and concentration information to the CPU module; meanwhile, the ultrasonic detection auditory module 3 collects, extracts, amplifies and identifies the leakage ultrasonic signals generated by leakage, and obtains the specific position of the leakage through analysis and calculation; meanwhile, the infrared imaging vision module 4 identifies and collects infrared light signals of leaked gas generated in a target environment through infrared camera equipment, and further identifies and calculates information such as gas concentration, diffusion range and the like after signal enhancement and noise elimination; meanwhile, the mechanical vibration tactile module 5 synchronously carries out vibration signals generated by equipment vibration caused by gas leakage, and compares a gas leakage vibration generation model through identifying and analyzing the processed signals to qualitatively obtain the gas leakage state and the leakage degree of the equipment.
The gas identification olfactory module, the ultrasonic detection auditory module, the infrared imaging visual module and the mechanical vibration tactile module are synchronously carried out, are not in sequence and are mutually complementary; the CPU module receives the information of the four monitoring modules to perform synchronous analysis and summarization processing, and simultaneously, the wireless communication module is used for sending related information and data to an upper-level or background receiving device, the gas concentration component information obtained by the gas identification olfaction module is compared with the database model, and the components and the content of the leaked gas are calculated; analyzing and processing the infrared information obtained by the infrared imaging vision module to obtain a clear infrared image, displaying the clear infrared image on a display screen, and judging the leakage range and supplementing the gas concentration component; amplifying and calculating an auditory signal obtained by ultrasonic detection auditory, accurately obtaining the position of leakage, and guiding subsequent repair and investigation; analyzing and comparing vibration signals obtained by mechanical vibration touch, qualitatively obtaining the severity of leakage and the current working state of the equipment, and providing effective reference information for rush repair and processing work; the full-state information of the gas leakage of the equipment is obtained through analysis, identification, calculation and synthesis of signals of different modules, the gas leakage state is obtained qualitatively, quantitatively and in a positioning mode, the problems of incomplete information, inaccurate argument, fuzzy state and the like under a single monitoring means are solved, the early discovery of the leakage is realized, the leakage amount is known early, the accurate positioning of leakage points is realized, the gas leakage full-period monitoring overall planning of scientific and safe processing means is realized, an example data model of the leakage occurrence is obtained, and a leakage early warning guarantee system is established.
The above, only be the utility model discloses a preferred embodiment, it is not right the utility model discloses do any restriction, all according to the utility model discloses the technical entity all still belongs to any simple modification, change and the equivalent structure change of doing above embodiment the utility model discloses technical scheme's within the scope of protection.

Claims (8)

1. The equipment gas leakage identification monitoring device with the wireless charging function is characterized by comprising a CPU module (1), a gas identification olfactory module (2), an ultrasonic detection auditory module (3), an infrared imaging visual module (4), a mechanical vibration tactile module (5) and a power supply heat dissipation device (6) which are arranged in a protective cover (7);
the gas identification olfactory module (2), the ultrasonic detection auditory module (3), the infrared imaging visual module (4) and the mechanical vibration tactile module (5) are all electrically connected with the CPU module (1); the power supply and heat dissipation device (6) is positioned on the inner wall of the protective cover (7); the power supply heat dissipation device (6) comprises a power supply module and a heat dissipation module;
the power supply module comprises a wireless rechargeable battery and a power supply line, and the power supply line is connected with the battery and is used for respectively supplying power to the CPU module (1), the gas identification olfaction module (2), the ultrasonic detection hearing module (3), the infrared imaging vision module (4), the mechanical vibration touch module (5) and the heat dissipation module; the wireless charging receiving coil is arranged in the wireless charging battery and is used for receiving the induced current from the transmitting end;
the heat dissipation module comprises a temperature sensor and a fan (606), and a controller on the temperature sensor controls the fan (606) to be turned on and off.
2. The equipment gas leakage identification monitoring device with the wireless charging function according to claim 1, wherein the CPU module (1) comprises a wireless communication device for sending data collected and processed by the CPU to an upper computer to realize a wireless transmission function of the data.
3. The equipped gas leakage identification and monitoring device with wireless charging function according to claim 1, wherein said heat dissipation module further comprises a module circuit board (601) and a fan bracket (605), the internal elements of the shield (7) individually form module assemblies (604), each module assembly (604) is disposed on the corresponding module circuit board (601); the fan support (605) is supported and arranged above the corresponding module component (604), and the lower end of the fan support (605) is connected with the module circuit board (601); the fan (606) is mounted on a fan bracket (605).
4. The equipped gas leakage identification monitoring device with wireless charging function according to claim 3, wherein said protective cover (7) comprises a system housing (701) and an internal power box (702), the system housing (701) being used for fixing and positioning the module assembly (604) thereon; the internal power box (702) is used for protecting and fixing the wireless rechargeable battery.
5. The equipped gas leakage identification monitoring device with wireless charging function according to claim 4, wherein said internal power supply box (702) comprises a wireless charging receiving coil (702-1), a charging current modulation circuit board (702-2) and a wireless charging battery (702-3); the wireless charging receiving coil (702-1) is fixed on one side close to the system shell (701), the charging current modulation circuit board (702-2) is fixed on the adjacent side of the wireless charging receiving coil (702-1), and the wireless charging battery (702-3) is fixed on the opposite side of the wireless charging receiving coil (702-1); the wireless charging receiving coil (702-1) is connected with the charging current modulation circuit board (702-2) and the charging current modulation circuit board (702-2) is connected with the wireless charging battery (702-3) through leads.
6. The equipment gas leakage identification monitoring device with the wireless charging function is characterized in that an ultrasonic sensor extension port (703), an exhaust heat dissipation grid (704), a concentrated sampling port (705) and a gas sensor array extension port (706) are reserved on the system shell (701).
7. The equipped gas leakage identification monitoring device with wireless charging function according to claim 6, wherein the gas identification olfactory module (2) comprises a sampling concentration device (200), a gas sensor array (203) and an olfactory signal identification device (204), wherein an enrichment gas chamber (202) is arranged inside the sampling concentration device (200), a filter membrane (201) is arranged on the port of the enrichment gas chamber (202), and the gas sensor array (203) is arranged at the bottom of the enrichment gas chamber (202); the gas sensor array (203) extends from a gas sensor array external port (706), and the sampling concentration device (200) extends from a concentrated sampling port (705).
8. The equipped gas leakage identification and monitoring device with wireless charging function according to claim 6, wherein said ultrasonic detection hearing module (3) comprises an ultrasonic detection sensor (300), a signal processing device (301) and a sound wave signal identification device (302); the ultrasonic detection sensor (300), the signal processing device (301) and the acoustic signal recognition device (302) are electrically connected; the ultrasonic detection sensor (300) extends from an ultrasonic sensor external opening (703).
CN202021341270.6U 2020-07-09 2020-07-09 Equipment gas leakage identification monitoring devices with wireless function of charging Active CN212513476U (en)

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CN202021341270.6U CN212513476U (en) 2020-07-09 2020-07-09 Equipment gas leakage identification monitoring devices with wireless function of charging

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CN212513476U true CN212513476U (en) 2021-02-09

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