SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned prior art not enough, the utility model aims at providing an adjustable cigarette passageway sorting machine aims at solving the cigarette that current passageway formula sorting machine can not sort different specifications.
The utility model provides a technical scheme that its technical problem adopted is: providing an adjustable cigarette carton channel sorting machine: including frame, setting be in frame one end is used for the feed mechanism that the lifting cigarette was stamped, sets up the buffer belt feeder that the output of feed mechanism is used for increasing the cigarette and stamps the amount of slowing down, sets up the feed mechanism that the output at the buffer belt feeder is used for realizing that the cigarette is stamped one and is stamped the transport, sets up the letter sorting granary that is used for single-strip cigarette letter sorting at feed mechanism's output and carries out the pop-up mechanism of letter sorting with single-condition cigarette bullet to the letter sorting line, the letter sorting granary is installed through powerful magnet pop-up mechanism is last.
Further, the feeding mechanism comprises a tipping belt conveyor hinged with the rack and a lifting mechanism, wherein one end of the lifting mechanism is connected with the bottom of the tipping belt conveyor, and the other end of the lifting mechanism is arranged on the rack.
Further, lifting mechanism is including installing first power spare in the frame, the output of first power spare is connected with link assembly through the chain, link assembly one end with the bottom of tipping bucket belt feeder is connected.
Furthermore, a control box for controlling the lifting mechanism to lift the skip belt conveyor is further arranged on one side of the skip belt conveyor.
Furthermore, guide plates with adjustable widths are arranged on two sides of the buffer belt conveyor.
Further, feeding mechanism is including setting up the separation belt feeder of buffer belt feeder output sets up and is used for pushing away the cigarette stack on the separation belt feeder in separation belt feeder top the cigarette portion of pressing from both sides of letter sorting cigarette storehouse bin mouth to and set up the cigarette portion that pushes away that is close to letter sorting cigarette storehouse one side at the separation belt feeder.
Further, press from both sides cigarette portion including setting up second power spare in the frame, with second power spare output is connected, and sets up the sharp module of separation belt feeder top, sharp module one end is connected with and presss from both sides the cigarette board.
Further, the cigarette pushing part comprises a third power part arranged on the rack, one end of the third power part is connected with the output end of the third power part and is connected with a sliding block in a sliding manner, and a cigarette pushing plate is arranged on the sliding block.
Furthermore, the ejection mechanism comprises an installation bottom frame, a fourth power piece, a transmission piece, a driven component, an ejection chain, a push head arranged on the ejection chain and a push head and push head detection switch; the driven assembly is installed on the bottom frame and is driven through the ejecting chain, one end of the transmission piece is connected with the input end of the driven assembly, the other end of the transmission piece is connected with the output end of the fourth power piece, and the detection switch is installed at the tail end of the installation bottom frame.
Furthermore, a detector for triggering the buffer belt conveyor and the feeding mechanism to supply single stack cigarettes is arranged in the sorting cigarette bin.
Has the advantages that: the utility model provides a cigarette passageway sorting machine with adjustable, the utility model discloses a feed mechanism, buffer memory belt feeder, feeding mechanism, letter sorting cigarette storehouse, pop-up mechanism set gradually in the frame, provide the cigarette through feed mechanism for buffer memory belt feeder and stack, buffer memory belt feeder will buffer memory the cigarette and stack and carry feeding mechanism, divide the processing by feeding mechanism and singly stack the cigarette and stack and provide letter sorting cigarette storehouse cooperation pop-up mechanism and sort, wherein letter sorting cigarette storehouse is installed through strong magnet pop-up mechanism is last, can carry out the regulation in cigarette storehouse according to the size of singly stacking the cigarette and stack itself, improves the compatibility of whole letter sorting equipment, has reduced the cigarette that realizes multiple type and specification and has carried out the cost of letter sorting, improve equipment utilization ratio itself.
Detailed Description
The utility model provides a cigarette passageway sorting machine with adjustable, for making the utility model discloses a purpose, technical scheme and effect are clearer, clear and definite, following right the utility model discloses further detailed description. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 and 2, as a specific embodiment of the present invention, an adjustable cigarette sorting machine for sorting cigarette pieces in a cigarette channel is provided, which includes a frame 10, a feeding mechanism disposed at one end of the frame 10 for lifting a cigarette stack, a buffer belt conveyor 30 disposed at an output end of the feeding mechanism for increasing a buffer amount of the cigarette stack, a feeding mechanism disposed at an output end of the buffer belt conveyor 30 for conveying the cigarette stack, a sorting cigarette bin 50 disposed at an output end of the feeding mechanism for sorting single cigarette pieces, and an ejecting mechanism 60 for ejecting single cigarette pieces to a sorting line, where the sorting cigarette bin 50 is mounted on the ejecting mechanism 60 through a strong magnet. Preferably, guide plates with adjustable width are arranged on two sides of the buffer belt conveyor 30.
Further, the feeding mechanism comprises a tipping belt conveyor 21 hinged with the frame 10, specifically, the position of a hinge seat is positioned by drawing lines during the hinging, so that the size of the seat is strictly ensured, otherwise, the position of the tipping belt conveyor 21 can generate large deviation in the lifting process, and the feeding angle is influenced; tipping bucket belt feeder 21 comprises its body by european standard aluminum profile frame, be provided with the support plate on the body, the preferred galvanized sheet of support plate, still be provided with on the body and adopt end tensioning and end driven driving piece, the cover is equipped with conveyor belt on the driving piece, and conveyor belt is preferred to add the reinforced belt.
And the lifting mechanism is characterized in that one end of the lifting mechanism is connected with the bottom of the skip bucket belt conveyor 21, and the other end of the lifting mechanism is arranged on the rack 10. The lifting mechanism comprises a first power piece arranged on the rack 10, the output end of the first power piece is connected with a connecting rod assembly 222 through a chain, and one end of the connecting rod assembly 222 is connected with the bottom of the skip belt conveyor 21. The connecting rod assembly 222 comprises a fisheye bearing, a threaded rod and a fastening nut, wherein the fisheye threaded end is connected with the threaded end of the threaded rod and is locked by the fastening nut; one end of the threaded rod is provided with an orthodontics and the other end is provided with a reverse orthodontics, and the length of the threaded rod can be adjusted through the orthodontics and the reverse orthodontics, so that the position of the tipping bucket can be quickly adjusted to a required angle.
Further, a control box 211 for controlling the lifting mechanism to lift the dump belt conveyor 21 is further arranged on one side of the dump belt conveyor 21. Control box 211 adopts a plurality of connecting rods cooperation rotation axis to drive operating panel and realizes multi-angle operation, improves the convenience of operation, and whole control box 211 is installed in the left side of tipping bucket belt feeder 21 or right front (can adjust according to the convenience of on-the-spot actual conditions and operation) for the lift of control tipping bucket belt feeder 21, and the button box can carry out rotation regulation, multi-angle operation according to the convenience of operation.
Further, in order to prevent the safety problem of the tipping belt conveyor 21 in the lifting process, arc-shaped protection plates are arranged on the two lifting sides of the tipping belt conveyor 21, so that the running safety of the equipment is ensured.
Further, the feeding mechanism comprises a separation belt conveyor 41 arranged at the output end of the buffer belt conveyor 30, a cigarette clamping portion arranged above the separation belt conveyor 41 and used for pushing the cigarette stacks on the separation belt conveyor 41 to the bin mouth of the sorting cigarette bin 50, and a cigarette pushing portion arranged on one side, close to the sorting cigarette bin 50, of the separation belt conveyor 41. Wherein, press from both sides cigarette portion including setting up second power piece 421 in the frame 10, with second power piece 421 output end is connected, and sets up the sharp module 422 of separation belt feeder 41 top, sharp module 422 one end is connected with presss from both sides cigarette board 423. The cigarette pushing part comprises a third power part arranged on the rack 10, a sliding block 432, one end of which is connected with the output end of the third power part and is connected with the rack 10 in a sliding manner, and a cigarette pushing plate 433 is arranged on the sliding block 432. In this embodiment, pass through synchronous belt drive straight line module 422 through the servo motor output, will separate the cigarette and stamp and remove to 50 mouths in a storehouse of letter sorting, then promote slider 432 through the cylinder and slide on frame 10, it stamps a cigarette and stamp a cigarette and get into the cigarette storehouse to push away the list 433. Wherein the cigarette clamping mechanism and the cigarette pushing mechanism can return under the driving of the corresponding power part after being pushed to the maximum.
Further, the ejection mechanism 60 comprises a mounting chassis 61, a fourth power element 62, a transmission element 63, a driven assembly 64, an ejection chain 65, a push head 66 arranged on the ejection chain 65, and a push head detection switch 67 of the push head 66; the driven assembly 64 is installed on the bottom frame and is driven through the ejecting chain 65, one end of the transmission piece 63 is connected with the input end of the driven assembly 64, the other end of the transmission piece is connected with the output end of the fourth power piece 62, and the detection switch is installed at the tail end of the installation bottom frame 61.
Referring to fig. 2, in the present embodiment, the fourth power member 62 is preferably a driving motor, the transmission member 63 is preferably a synchronous transmission belt, and the driven assembly 64 includes a first driven member and a second driven member disposed at both ends of the mounting chassis 61. During operation, the output of driving motor exports power for first follower through synchronous drive belt, and first follower drives the second follower through the pop-up chain 65 that its cover was established and rotates, borrows this to drive the condition motion that comes out from detecting the cigarette storehouse and pops out the position, with the help of on the assembly line of cigarette strip is popped out to the letter sorting with the help of push head 66 to accomplish the letter sorting. The detection switch is used for detecting the position of the push head 66 and ensuring the consistency of the position of the push head 66.
The working principle is as follows: the manual unpacking and the loading of the cigarette stacks of the cigarette pieces into the dump belt conveyor 21 (when the cigarette is loaded, the dump belt conveyor 21 is at the lowest working position, and the low-position detection switch is normally on), the dump is automatically lifted and rotated to the working position by pressing a button on the control box 211, the dump belt conveyor 21 is started to drive the cigarette stacks to be conveyed forward, meanwhile, the buffer belt conveyor 30 simultaneously works, the cigarette stacks are connected to the buffer section for storage, the buffer cigarette stacks are continuously conveyed forward, the separating belt conveyor 41 is connected to the cigarette stacks, and when the separating switch detects that the cigarette stacks reach the corresponding positions, the buffer belt conveyor 30 stops running (at this time, the cigarette stacks are divided into two parts, one part of the cigarette stacks are on the buffer belt conveyor 30, and the other part of the cigarette stacks are on the separating belt conveyor 41), the separation of the cigarette stacks is completed, and at this time, the separating belt conveyor 41 continues to convey forward for a certain distance to realize the complete separation of the cigarette stacks. After the separation of the cigarette stacks is completed, the separation belt conveyor 41 stops running, the cigarette clamping mechanism located above the separation belt conveyor 41 starts to act, the linear module 422 moves to one side in a torque mode under the driving of the servo motor, the cigarette clamping plate 423 arranged on the module follows up together, the separated cigarette stacks can be pushed to the cigarette outlet side when the cigarette clamping plate 423 moves, and the cigarette stacks stop moving and back backwards for a short distance after reaching the position, so that a space is reserved for the cigarette pushing mechanism to push cigarettes. After the cigarette stacks reach the cigarette outlet, the cigarette pushing mechanism starts to act to push the cigarette stacks into the sorting cigarette bin 50, and the cigarette stacks in the sorting cigarette bin 50 are ejected one by one to a sorting line under the action of the ejecting mechanism 60 to realize cigarette sorting; when the cigarette supplementing switch in the sorting cigarette bin 50 detects that the number of the cigarettes is insufficient, the cigarette clamping mechanism and the cigarette pushing mechanism start to act again, and the cigarettes are continuously supplemented to the sorted tobaccos until the sorting is completed.
When the cigarette clamping mechanism pushes the last stack of the separated cigarette stacks to the cigarette pushing station, the cigarette clamping mechanism rapidly moves back to the working original point, the buffer belt conveyor 30 conveys the cigarette stacks to the separating belt conveyor 41, and then the actions of the cigarette clamping mechanism and the cigarette pushing mechanism are repeated to complete the supply of the cigarette stacks in the sorted cigarette bin 50; when the buffer switch detects that the buffer belt conveyor 30 lacks cigarettes, the skip belt conveyor 21 starts to act to convey the cigarette stacks to the buffer section, so that in the past, actions such as cigarette feeding, conveying, separating, cigarette clamping, cigarette pushing, cigarette discharging and the like are continuously completed until the sorting task is completed.
The adjustable cigarette channel sorting machine and the sorting method thereof have the advantages that the adjustable cigarette channel sorting machine is simple in structure, high in sorting efficiency, adjustable in cigarette bin, stable, reliable, low in production cost, low in manufacturing precision and mounting precision and low in labor intensity, can sort cigarettes of different specifications and sizes, and can automatically supply sorted cigarettes to solve the problems that in the prior art, the structure is complex, the operation is difficult to achieve, the adjusting efficiency is low, the use is inconvenient, the production cost is high, and the manufacturing precision and the mounting precision are high.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.