CN212495967U - Rotary integrated all-position laser welding machine - Google Patents
Rotary integrated all-position laser welding machine Download PDFInfo
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- CN212495967U CN212495967U CN202021347991.8U CN202021347991U CN212495967U CN 212495967 U CN212495967 U CN 212495967U CN 202021347991 U CN202021347991 U CN 202021347991U CN 212495967 U CN212495967 U CN 212495967U
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- 238000003466 welding Methods 0.000 title claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 20
- 230000007704 transition Effects 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
The utility model discloses a rotary integrated all-position laser welding machine, which comprises a base, wherein the top of the base is provided with a workpiece rotating mechanism and a workpiece jacking mechanism, the top of the base is fixedly connected with a circular rack, the outer wall of the circular rack is movably sleeved with a first sliding support, the outer wall of the first sliding support is provided with a first sleeve in a penetrating way, and the outer wall of the first sleeve is provided with a first hand wheel in a penetrating way; the utility model discloses a set up work piece rotation mechanism, the tight mechanism in work piece top, laser welder etc. utilizes top and the tubulose of three-jaw chuck cooperation can the different diameters of centre gripping to treat the welding part, realize from centering and the self-holding function to the work piece, and under DC motor's drive, drive the work piece through three-jaw chuck and rotate, thereby cooperation laser welder realizes annular welding processing at the uniform velocity, and easy operation is swift, and welding efficiency is high, and it is little to be fit for the work piece, the big annular welding work piece in batches, market demand has been satisfied.
Description
Technical Field
The utility model relates to a welding technology field specifically is a rotatory integral type total position laser welding machine.
Background
When welding, the small-caliber pipeline is small in outer diameter and large in curvature, and a single-side welding and double-side forming technology is generally adopted, namely, when welding is carried out on the front side, a welding seam needs to be well combined on the front side and the back side. Meanwhile, when the small-diameter pipeline is welded, the welding position is the full position, namely different positions such as overhead welding, vertical welding, horizontal welding and the like are included in a circumference range, so that the operation technical requirement on a welder is high.
With the rapid development of economy in China, the demands of people on various products are continuously increased, and the production requirements of the manufacturing industry are continuously improved. For some products of the annular welding processing procedure, workpieces are small and large in batch, the efficiency of the traditional welding equipment is not high, the operation is complex, and the market demand cannot be met.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rotatory integral type total position laser welding machine to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a rotary integrated all-position laser welding machine comprises a base, wherein a workpiece rotating mechanism and a workpiece jacking mechanism are arranged at the top of the base, a circular rack is fixedly connected to the top of the base, a first sliding support is movably sleeved on the outer wall of the circular rack, a first sleeve is arranged on the outer wall of the first sliding support in a penetrating mode, a first hand wheel is arranged on the outer wall of the first sleeve in a penetrating mode, a first gear is fixedly connected to one end, located in the first sleeve, of the first hand wheel, the first gear is meshed with the circular rack, a second sleeve is fixedly connected to the outer wall of the circular rack, a rotating shaft is rotatably connected to the inner wall of the second sleeve, a second sliding support is fixedly connected to the bottom end of the rotating shaft, a sliding rod is slidably connected to the inner wall of the second sliding support, a second rack is fixedly connected to the outer wall of the sliding rod, and a second hand wheel is rotatably connected to, one end fixedly connected with second gear of second hand wheel, second gear and second rack intermeshing, the one end fixedly connected with welder anchor clamps of slide bar, welder anchor clamps fixed clamp holds laser welder.
As a further aspect of the present invention: the outer wall of the first sliding support and the outer wall of the second sliding support are both connected with hand-screwed bolts in a threaded fit mode.
As a further aspect of the present invention: the top of pivot is connected with the clamp plate through screw thread fit, the top of clamp plate articulates there is the handle.
As a further aspect of the present invention: the swing mechanism comprises a gear transmission box and a controller, the gear transmission box and the controller are fixedly connected with the top of the base through a support, the outer wall of the gear transmission box is rotatably connected with a transition disc, the outer wall of the other side of the gear transmission box is provided with a direct current motor, and the outer wall of the transition disc is fixedly connected with a three-jaw chuck.
As a further aspect of the present invention: the power input end of the gear transmission case is fixedly connected with the shaft extension end of the direct current motor, and the power output end of the gear transmission case is fixedly connected with the transition disc.
As a further aspect of the present invention: the workpiece jacking mechanism comprises an air cylinder, the air cylinder is fixedly connected with the top of the base through a support, and the end part of a piston rod of the air cylinder is rotatably connected with a tip.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a set up work piece rotation mechanism, the tight mechanism in work piece top, laser welder etc. utilizes top and the tubulose of three-jaw chuck cooperation can the different diameters of centre gripping to treat the welding part, realize from centering and the self-holding function to the work piece, and under DC motor's drive, drive the work piece through three-jaw chuck and rotate, thereby cooperation laser welder realizes annular welding processing at the uniform velocity, and easy operation is swift, and welding efficiency is high, and it is little to be fit for the work piece, the big annular welding work piece in batches, market demand has been satisfied.
2. The utility model discloses a set up circular rack, first sliding support, second rack, second sliding support, pivot etc. can carry out the position control of level, vertical direction to the welding torch, can carry out 0-360 degrees rotation regulation to laser welder on the horizontal direction simultaneously, improved welder's working range greatly, make the welding process of the small-size tubulose work piece of laser welder adaptable to different pipe diameters, different welding positions.
Drawings
Fig. 1 is a schematic perspective view of a main body of a rotary integrated all-position laser welding machine.
FIG. 2 is a schematic view of a partial structure of a rotary integrated all-position laser welder.
FIG. 3 is a schematic view of a first gear of a rotary integrated all-position laser welding machine.
FIG. 4 is a schematic structural diagram of a rotating shaft of a rotary integrated all-position laser welding machine.
The welding device comprises a base 1, a circular rack 2, a first sliding support 3, a first sleeve 4, a first hand wheel 5, a first gear 6, a second sleeve 7, a pressing plate 8, a handle 9, a rotating shaft 10, a second sliding support 11, a sliding rod 12, a second gear 13, a second hand wheel 14, a second gear 15, a welding gun clamp 16, a laser welding gun 17, a gear transmission box 18, a transition disc 19, a three-jaw chuck 20, a direct current motor 21, an air cylinder 22, a tip 23 and a controller 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 4, in an embodiment of the present invention, a rotary integrated all-position laser welding machine includes a base 1, a workpiece rotating mechanism and a workpiece tightening mechanism are disposed on a top of the base 1, a circular rack 2 is fixedly connected to the top of the base 1, a first sliding support 3 is movably sleeved on an outer wall of the circular rack 2, a first sleeve 4 is disposed on an outer wall of the first sliding support 3, a first hand wheel 5 is disposed on an outer wall of the first sleeve 4, a first gear 6 is fixedly connected to an end of the first hand wheel 5 located in the first sleeve 4, the first gear 6 is engaged with the circular rack 2, a second sleeve 7 is fixedly connected to an outer wall of the circular rack 2, a rotating shaft 10 is rotatably connected to an inner wall of the second sleeve 7, and a second sliding support 11 is fixedly connected to a bottom end of the rotating shaft 10, the inner wall sliding connection of second sliding support 11 has slide bar 12, the outer wall fixedly connected with second rack 13 of slide bar 12, the outer wall of second sliding support 11 rotates and is connected with second hand wheel 14, the one end fixedly connected with second gear 15 of second hand wheel 14, second gear 15 and second rack 13 intermeshing, the one end fixedly connected with welder anchor clamps 16 of slide bar 12, welder anchor clamps 16 fixation clamp holds laser welder 17, the laser power supply model that laser welder 17 used is CorePower-1200-CW-1080-SM, and the mode of operation is continuous/accent agent, operating current 21A, maximum power consumption 3700W.
The outer wall of first sliding support 3 and the outer wall of second sliding support 11 all are connected with hand through screw-thread fit and twist the bolt, twist the bolt through the hand that screws up the correspondence, can carry out the fixed clamp to first sliding support 3 and second sliding support 11.
The top of pivot 10 is connected with clamp plate 8 through screw-thread fit, the top of clamp plate 8 articulates there is handle 9, through rotating handle 9, can drive clamp plate 8 and rotate, makes the bottom of clamp plate 8 offset with the top of second sleeve 7 then to the pivot 10 is fixed.
The slewing mechanism comprises a gear transmission box 18 and a controller 24, the gear transmission box 18 and the controller 24 are fixedly connected with the top of the base 1 through a support, the outer wall of the gear transmission box 18 is rotatably connected with a transition disc 19, a direct current motor 21 is arranged on the outer wall of the other side of the gear transmission box 18, a three-jaw chuck 20 is fixedly connected to the outer wall of the transition disc 19, the direct current motor 21 is electrically connected with the controller 24, and the controller 24 can control the rotating speed of the direct current motor 21.
The power input end of the gear transmission case 18 is fixedly connected with the shaft extension end of the direct current motor 21, and the power output end of the gear transmission case 18 is fixedly connected with the transition disc 19.
The workpiece jacking mechanism comprises an air cylinder 22, the air cylinder 22 is connected with an air compressor, the air cylinder 22 is fixedly connected with the top of the base 1 through a support, and the end part of a piston rod of the air cylinder 22 is rotatably connected with a tip 23.
The utility model discloses a theory of operation is:
after the butt joint surface and the laser welding path part of the part to be welded are polished to be smooth, one end of the part to be welded is arranged in a three-jaw chuck 20, the other end of the part to be welded is matched and clamped with a tip 23, the tip 23 and the three-jaw chuck 20 are matched and can clamp tubular parts to be welded with different diameters, the self-centering and automatic clamping functions of the workpiece are realized, then, the height of a laser welding gun 17 can be adjusted by utilizing the mutual meshing of a first gear 6 and a circular rack 2 by rotating a first hand wheel 5, the horizontal position of the laser welding gun 17 can be adjusted by utilizing the mutual meshing of a second gear 15 and a second rack 13 by rotating a second hand wheel 14, the rotating shaft 10 is locked by rotating the rotating shaft 10 and an operating handle 9, the adjustment of the rotation of 0-360 degrees in the horizontal direction of the laser welding gun 17 can be carried out, when a guide light spot of the laser welding gun, the controller 24 can be used for starting the direct current motor 21 to drive the three-jaw chuck 20 to rotate through the gear transmission case 18 and the transition disc 19, so that the workpiece rotates at a constant speed, and finally the laser welding gun 17 is controlled to complete welding.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (6)
1. The utility model provides a rotatory integral type all-position laser welding machine, includes base (1), its characterized in that: the workpiece rotating mechanism and the workpiece jacking mechanism are arranged at the top of the base (1), a circular rack (2) is fixedly connected to the top of the base (1), a first sliding support (3) is movably sleeved on the outer wall of the circular rack (2), a first sleeve (4) is arranged on the outer wall of the first sliding support (3) in a penetrating mode, a first hand wheel (5) is arranged on the outer wall of the first sleeve (4) in a penetrating mode, a first gear (6) is fixedly connected to one end, located in the first sleeve (4), of the first hand wheel (5), the first gear (6) is meshed with the circular rack (2), a second sleeve (7) is fixedly connected to the outer wall of the circular rack (2), a rotating shaft (10) is rotatably connected to the inner wall of the second sleeve (7), and a second sliding support (11) is fixedly connected to the bottom end of the rotating shaft (10), the inner wall sliding connection of second sliding support (11) has slide bar (12), the outer wall fixedly connected with second rack (13) of slide bar (12), the outer wall of second sliding support (11) rotates and is connected with second hand wheel (14), the one end fixedly connected with second gear (15) of second hand wheel (14), second gear (15) and second rack (13) intermeshing, the one end fixedly connected with welder anchor clamps (16) of slide bar (12), welder anchor clamps (16) fixation clamp holds laser welder (17).
2. The rotary integrated all-position laser welder according to claim 1, characterized in that: the outer wall of the first sliding support (3) and the outer wall of the second sliding support (11) are both connected with hand-screwed bolts in a threaded fit mode.
3. The rotary integrated all-position laser welder according to claim 1, characterized in that: the top of pivot (10) is connected with clamp plate (8) through screw-thread fit, the top of clamp plate (8) articulates there is handle (9).
4. The rotary integrated all-position laser welder according to claim 1, characterized in that: the rotary mechanism comprises a gear transmission box (18) and a controller (24), the gear transmission box (18) and the controller (24) are fixedly connected with the top of the base (1) through a support, the outer wall of the gear transmission box (18) is rotatably connected with a transition disc (19), a direct current motor (21) is arranged on the outer wall of the other side of the gear transmission box (18), and a three-jaw chuck (20) is fixedly connected with the outer wall of the transition disc (19).
5. The rotary integrated all-position laser welder according to claim 4, characterized in that: the power input end of the gear transmission case (18) is fixedly connected with the shaft extension end of the direct current motor (21), and the power output end of the gear transmission case (18) is fixedly connected with the transition disc (19).
6. The rotary integrated all-position laser welder according to claim 1, characterized in that: the workpiece jacking mechanism comprises an air cylinder (22), the air cylinder (22) is fixedly connected with the top of the base (1) through a support, and the end part of a piston rod of the air cylinder (22) is rotatably connected with a tip (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021347991.8U CN212495967U (en) | 2020-07-10 | 2020-07-10 | Rotary integrated all-position laser welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021347991.8U CN212495967U (en) | 2020-07-10 | 2020-07-10 | Rotary integrated all-position laser welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212495967U true CN212495967U (en) | 2021-02-09 |
Family
ID=74436831
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021347991.8U Expired - Fee Related CN212495967U (en) | 2020-07-10 | 2020-07-10 | Rotary integrated all-position laser welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212495967U (en) |
-
2020
- 2020-07-10 CN CN202021347991.8U patent/CN212495967U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210209 |