CN212495882U - Tool for correcting parallelism and coaxiality of upper and lower working tables of cap sealing machine - Google Patents
Tool for correcting parallelism and coaxiality of upper and lower working tables of cap sealing machine Download PDFInfo
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- CN212495882U CN212495882U CN202022128946.XU CN202022128946U CN212495882U CN 212495882 U CN212495882 U CN 212495882U CN 202022128946 U CN202022128946 U CN 202022128946U CN 212495882 U CN212495882 U CN 212495882U
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- upper electrode
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- 238000007789 sealing Methods 0.000 title claims abstract description 20
- 238000001179 sorption measurement Methods 0.000 claims abstract description 29
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 10
- 239000010935 stainless steel Substances 0.000 claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 29
- 229910052802 copper Inorganic materials 0.000 claims description 29
- 239000010949 copper Substances 0.000 claims description 29
- 238000004806 packaging method and process Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 6
- 238000012795 verification Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000009434 installation Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000007373 indentation Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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Abstract
The invention discloses a parallelism and coaxiality correction tool for an upper working table and a lower working table of a cap sealing machine, which solves the problem of simply and conveniently correcting the parallelism and coaxiality of an upper electrode and a lower electrode of the cap sealing machine. Respectively manufacturing substitute parts of an upper electrode and a lower electrode which are made of stainless steel, manufacturing a stainless steel standard checking part, respectively arranging an upper checking cylinder and a lower checking cylinder on the standard checking part, and superposing the central axis of the upper checking cylinder and the central axis of the lower checking cylinder; the substituted lower electrode is installed on a lower electrode installation column of the equipment, the substituted upper electrode is installed on an upper electrode installation column, a lower verification cylinder of the standard verification piece is inserted into an adsorption air channel through hole in the top surface of the lower electrode, an upper workbench of the equipment is pressed downwards, and whether the substituted lower electrode and an upper verification cylinder of the standard verification piece can be connected, inserted and matched together or not is achieved through the adsorption air channel through hole in the lower bottom surface of the upper electrode, so that the coaxiality of the upper electrode and the lower electrode is adjusted. The production efficiency is improved.
Description
Technical Field
The invention relates to a packaging device of a tube seat and a tube cap, in particular to a tool and a method for correcting parallelism and coaxiality of an upper working table and a lower working table of a cap sealing machine for packaging the tube cap and the tube seat.
Background
The cap sealing machine is equipment for sealing a tube seat and a tube cap of an optical device together in an alignment way; the tube seat is positioned and adsorbed on a cylindrical lower electrode with steps made of a copper material, an adsorption air channel through hole is formed in the lower electrode along the vertical direction, a pre-packaged tube seat is adsorbed and positioned on the top surface of the lower electrode through the through hole by negative pressure, the lower electrode is inserted into a lower electrode mounting column in an inserting mode, a lower electrode inserting groove hole is formed in the top end surface of the lower electrode mounting column, a cylindrical step at the bottom end of the lower electrode is inserted into the lower electrode inserting groove hole in the top end surface of the lower electrode mounting column in an inserting mode, a lower electrode fixing nut is screwed between the outer side surface of the lower electrode and the outer side surface of the lower electrode mounting column, and the lower electrode is fixed on the lower electrode mounting column by the lower; the tube cap is positioned and adsorbed on a stepped cylindrical upper electrode made of a copper material, an adsorption air channel through hole is formed in the upper electrode in the vertical direction, the upper electrode is inserted into an upper electrode mounting column, an upper electrode insertion groove hole is formed in the lower bottom surface of the upper electrode mounting column, a cylindrical step at the top end of the upper electrode is inserted into an upper electrode insertion groove hole in the lower bottom surface of the upper electrode mounting column, an upper electrode fixing nut is screwed on the outer side surface of the upper electrode mounting column, and the upper electrode mounting column are fixedly connected together through the upper electrode fixing nut. [0003] The working process of the cap sealing machine for sealing the tube seat and the tube cap together is as follows: the cap sealing machine controls the upper workbench to press downwards, the tube seat and the tube cap are aligned and pressed together, the upper workbench and the lower workbench are simultaneously connected with a power supply, so that soldering tin between the tube seat and the tube cap is melted, and the tube seat and the tube cap are welded and packaged together; in the welding and packaging of the tube seat and the tube cap, the parallelism of the welding and connecting surface of the tube seat and the tube cap is required to meet the process requirement, the central axis of the tube seat along the vertical direction and the central axis of the tube cap along the vertical direction are required to be completely superposed together, so that the quality of the packaged optical device can be ensured, the cylindrical lower electrode and the cylindrical upper electrode are required to have higher parallelism and coaxiality, and the parallelism and coaxiality of the tube cap adsorbed on the upper electrode and the tube seat adsorbed on the lower electrode during the packaging can be ensured to meet the process requirement; therefore, after the equipment is installed, the parallelism and the coaxiality of the upper electrode and the lower electrode need to be corrected firstly, so that the quality of the packaged optical device can meet the requirement after the equipment normally operates; the upper electrode and the lower electrode are made of copper materials and have the characteristic of soft texture because the upper electrode and the lower electrode need to be conductive in the packaging process, and when the adjustment and correction of the parallelism and the coaxiality are carried out on the upper electrode and the lower electrode, the upper electrode and the lower electrode need to be repeatedly pressed and connected, so that the damage of a contact surface is easily caused in the debugging process, and the normal use in the subsequent work is influenced, therefore, the parallelism and the coaxiality are checked by adopting the copper upper electrode and the copper lower electrode when the equipment normally works, and the problems exist; in addition, after the equipment is put into normal operation, the upper electrode and the lower electrode both belong to wearing parts, and in the process of mass production, the upper electrode and the lower electrode need to be frequently replaced according to the wear degree of the upper electrode and the lower electrode, so that the consistency of the parallelism and the verticality of the replaced upper electrode and the replaced lower electrode is ensured, the encapsulation production is not required to be stopped after the upper electrode or the lower electrode is replaced, and the parallelism and the coaxiality of the upper electrode and the lower electrode are corrected again, which is another problem to be solved on site.
Disclosure of Invention
The invention provides a tool and a method for correcting parallelism and coaxiality of an upper working table and a lower working table of a cap sealing machine, and solves the technical problems of simply and conveniently correcting the parallelism and the coaxiality of an upper electrode and a lower electrode of the cap sealing machine and ensuring that the coaxiality of the upper electrode and the lower electrode is consistent after the upper electrode and the lower electrode are frequently replaced.
The invention solves the technical problems by the following technical scheme:
the general concept of the invention is: respectively manufacturing substitute parts of an upper electrode and a lower electrode which are made of stainless steel, manufacturing a stainless steel standard checking part, respectively arranging an upper checking cylinder and a lower checking cylinder on the standard checking part, and superposing the central axis of the upper checking cylinder and the central axis of the lower checking cylinder; installing a substituted lower electrode on a lower electrode installation column of equipment, installing a substituted upper electrode on an upper electrode installation column, inserting a lower verification cylinder of a standard verification piece into an adsorption air channel through hole on the top surface of the lower electrode, pressing down an upper workbench of the equipment, and determining whether the substituted lower electrode can be connected, inserted and matched with an upper verification cylinder of the standard verification piece through the adsorption air channel through hole on the lower bottom surface of the upper electrode to adjust the coaxiality of the upper electrode and the lower electrode, namely, completing the coaxiality verification by matching the three tools with the equipment through the upper electrode replacement piece, the lower electrode replacement piece and the standard verification piece; in addition, the replacement parts of the copper upper electrode and the copper lower electrode can be manufactured according to the standard check part in the three-part tool as the basis of the die, so that the coaxiality of the replaced upper electrode and the replaced lower electrode is consistent when the device is used.
A parallelism and coaxiality correction tool for an upper workbench and a lower workbench of a capping machine comprises a packaging device base plate, wherein a lower workbench is fixedly arranged on the packaging device base plate, a lower electrode mounting column is arranged on the lower workbench, an inverted L-shaped support is fixedly arranged on the packaging device base plate on the right side of the lower workbench, a packaging electric control cylinder is fixedly arranged on a top plate of the inverted L-shaped support, a downward extending shaft of the packaging electric control cylinder is connected with a copper strip mounting base plate, an electric insulation plate is fixedly connected on the lower bottom surface of the copper strip mounting base plate, a conductive copper strip is fixedly connected on the lower bottom surface of the electric insulation plate, an upper electrode mounting column base is fixedly connected on the lower bottom surface of the conductive copper strip, an upper electrode mounting column is connected on the lower bottom surface of the upper electrode mounting column base, a stainless steel substituted lower electrode is connected on the upper top surface of the lower electrode mounting column, a clamping sleeve and a lower electrode locking nut are arranged between the substitute lower electrode and the lower electrode mounting column, a lower electrode adsorption air channel through hole is arranged on the upper top surface of the substitute lower electrode, a standard check part is movably inserted in the lower electrode adsorption air channel through hole, an upper check cylinder is arranged at the upper end of the standard check part, a lower check cylinder is arranged at the lower end of the standard check part, the central axis of the upper check cylinder is superposed with the central axis of the lower check cylinder, and the standard check part is inserted in the lower electrode adsorption air channel through hole arranged on the upper top surface of the substitute lower electrode through the lower check cylinder; the lower bottom surface of the upper electrode mounting column is connected with a stainless steel substitute upper electrode, an upper locking nut is arranged between the outer side surface of the substitute upper electrode and the outer side surface of the upper electrode mounting column, an upper electrode adsorption air channel through hole is arranged on the lower bottom surface of the substitute upper electrode, and the upper electrode adsorption air channel through hole is arranged corresponding to the upper calibration cylinder.
The inverted L-shaped support is provided with a guide shaft up-and-down moving track plate, a guide shaft is movably arranged on a track of the guide shaft up-and-down moving track plate, and the lower end of the guide shaft is fixedly connected with the copper strip installation base plate.
A correction method for a parallelism and coaxiality correction tool for an upper working table and a lower working table of a cap sealing machine is characterized by comprising the following steps:
firstly, connecting a substituted lower electrode on the upper top surface of a lower electrode mounting column through a clamping sleeve and a lower electrode locking nut; connecting the substitute upper electrode to the lower bottom surface of the upper electrode mounting column through an upper locking nut; placing a pressure sensitive paper on the top surface of the substitute lower electrode;
secondly, controlling the downward extending shaft of the encapsulated electric control cylinder to press down through an electric controller of the cap sealing machine, so that the lower bottom surface of the substituted upper electrode is pressed with the upper top surface of the substituted lower electrode, then controlling the downward extending shaft of the encapsulated electric control cylinder to lift up, judging whether the lower bottom surface of the substituted upper electrode is parallel to the upper top surface of the substituted lower electrode according to the indentation of the pressure sensitive paper, and leveling two planes by arranging a gasket between the base of the upper electrode mounting column and the upper top surface of the upper electrode mounting column if the lower bottom surface of the substituted upper electrode is not parallel to the upper top surface of the substituted lower electrode, so as to finish the correction of parallelism;
thirdly, inserting a lower checking cylinder of the standard checking piece into a lower electrode adsorption air channel through hole arranged on the upper top surface of the substitute lower electrode, so that the standard checking piece and the substitute lower electrode are connected together;
fourthly, controlling a downward extending shaft of the encapsulated electric control cylinder to slowly press down through an electric controller of the cap sealing machine, observing whether an upper checking cylinder of the standard checking piece can be inserted into an upper electrode adsorption air passage through hole arranged on the lower bottom surface of the substituted upper electrode or not, and if the upper checking cylinder cannot be inserted into the upper electrode adsorption air passage through hole, adjusting the position of a lower workbench until the upper checking cylinder can be inserted into the upper electrode adsorption air passage through hole arranged on the lower bottom surface of the substituted upper electrode, thereby completing the coaxiality correction;
and fifthly, lifting the downward extending shaft of the encapsulated electric control cylinder, taking the standard checking piece off the substitute lower electrode, replacing the substitute upper electrode with the upper electrode made of copper material, replacing the substitute lower electrode with the lower electrode made of copper material, and putting the equipment into normal production.
The correcting tool not only solves the problem of simple and convenient adjustment of the parallelism and the coaxiality of the upper electrode and the lower electrode during equipment debugging, but also provides a standard checking part manufacturing model reference for manufacturing a replacing part when the upper electrode and the lower electrode of a fragile copper material are replaced, so that the coaxiality of the replacing part and the replaced electrode is consistent, the parallelism and the coaxiality are prevented from being readjusted due to replacement of the upper electrode and the lower electrode, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a diagram of the mating relationship between the lower electrode mounting post 3 and the alternative lower electrode 6 of the present invention;
fig. 3 is a schematic structural diagram of a pressing mechanism connected below the encapsulated electric control cylinder 9 of the invention;
fig. 4 is a diagram showing the fitting relationship among the alternative lower electrode 6, the standard verification member 7 and the alternative upper electrode 18 of the present invention.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings:
a parallelism and coaxiality correction tool for an upper workbench and a lower workbench of a capping machine comprises a packaging device base plate 1, wherein a lower workbench 2 is fixedly arranged on the packaging device base plate 1, a lower electrode mounting column 3 is arranged on the lower workbench 2, an inverted L-shaped support 8 is fixedly arranged on the packaging device base plate 1 on the right side of the lower workbench 2, a packaging electric control cylinder 9 is fixedly arranged on a top plate of the inverted L-shaped support 8, a copper strip mounting base plate 11 is connected on a downward extending shaft 10 of the packaging electric control cylinder 9, an electric insulation plate 12 is fixedly connected on the lower bottom surface of the copper strip mounting base plate 11, a conductive copper strip 13 is fixedly connected on the lower bottom surface of the electric insulation plate 12, an upper electrode mounting column base 14 is fixedly connected on the lower bottom surface of the conductive copper strip 13, an upper electrode mounting column 16 is connected on the lower bottom surface of the upper electrode mounting column base 14, a stainless steel substituted lower electrode 6 is connected on the upper top surface of the lower electrode mounting column, a clamping sleeve 5 and a lower electrode locking nut 4 are arranged between the substitute lower electrode 6 and the lower electrode mounting column 3, a lower electrode adsorption air channel through hole is arranged on the upper top surface of the substitute lower electrode 6, a standard checking piece 7 is movably inserted in the lower electrode adsorption air channel through hole, an upper checking cylinder 25 is arranged at the upper end of the standard checking piece 7, a lower checking cylinder 26 is arranged at the lower end of the standard checking piece 7, the central axis of the upper checking cylinder 25 is superposed with the central axis of the lower checking cylinder 26, and the standard checking piece 7 is inserted in the lower electrode adsorption air channel through hole arranged on the upper top surface of the substitute lower electrode 6 through the lower checking cylinder 26; a stainless substitute upper electrode 18 is connected to the lower bottom surface of the upper electrode mounting column 16, an upper locking nut 17 is arranged between the outer side surface of the substitute upper electrode 18 and the outer side surface of the upper electrode mounting column 16, an upper electrode adsorption air channel through hole 27 is arranged on the lower bottom surface of the substitute upper electrode 18, and the upper electrode adsorption air channel through hole 27 is arranged corresponding to the upper check cylinder 25; the invention replaces the upper and lower electrodes with the stainless steel with the same shape and structure as the upper and lower electrodes, so that the defect that the upper and lower electrodes made of copper are easy to wear is overcome when the parallelism and coaxiality of the equipment are corrected, the matching tolerance of the upper and lower electrodes and the upper checking cylinder 25 and the lower checking cylinder 26 of the standard checking piece 7 meets the H7g6 standard, and the parallelism and coaxiality of the upper and lower electrodes are further improved when the equipment works.
A guide shaft up-and-down rail plate 20 is arranged on the inverted L-shaped support 8, a guide shaft 19 is movably arranged on a rail of the guide shaft up-and-down rail plate 20, and the lower end of the guide shaft is fixedly connected with the copper strip installation base plate 11; when the upper electrode is pressed down, the guide shaft 19 drives the conductive copper strip 13 to press down.
A correction method for a parallelism and coaxiality correction tool for an upper working table and a lower working table of a cap sealing machine is characterized by comprising the following steps:
firstly, connecting a substitute lower electrode 6 on the upper top surface of a lower electrode mounting column 3 through a clamping sleeve 5 and a lower electrode locking nut 4; connecting a substitute upper electrode 18 to the lower bottom surface of the upper electrode mounting post 16 via an upper locking nut 17; placing a pressure sensitive paper on the top surface of the substitute lower electrode 6;
secondly, controlling the downward extending shaft 10 of the packaging electric control cylinder 9 to press down through an electric controller of the cap sealing machine, enabling the lower bottom surface of the substitute upper electrode 18 to be pressed together with the upper top surface of the substitute lower electrode 6, then controlling the downward extending shaft 10 of the packaging electric control cylinder 9 to lift up, judging whether the lower bottom surface of the substitute upper electrode 18 is parallel to the upper top surface of the substitute lower electrode 6 or not according to the indentation of the pressure sensitive paper, and leveling two planes by arranging a gasket 15 between the upper electrode mounting column base 14 and the upper top surface of the upper electrode mounting column 16 if the lower bottom surface of the substitute upper electrode 18 is not parallel to the upper top surface of the substitute lower electrode 6, so as to finish parallelism correction;
thirdly, inserting a lower verification cylinder 26 of the standard verification piece 7 into a lower electrode adsorption air channel through hole arranged on the upper top surface of the substitute lower electrode 6, so that the standard verification piece 7 is connected with the substitute lower electrode 6;
fourthly, controlling the downward extending shaft 10 of the packaging electric control cylinder 9 to slowly press down through an electric controller of the cap sealing machine, observing whether the upper checking cylinder 25 of the standard checking piece 7 can be inserted into an upper electrode adsorption air channel through hole 27 arranged on the lower bottom surface of the substituted upper electrode 18, and if the standard checking piece 7 cannot be inserted into the upper electrode adsorption air channel through hole 27, adjusting the position of the lower workbench 2 until the upper checking cylinder 25 can be inserted into the upper electrode adsorption air channel through hole 27 arranged on the lower bottom surface of the substituted upper electrode 18, so that coaxiality correction is completed;
and fifthly, lifting the downward extending shaft 10 of the encapsulated electric control cylinder 9, taking the standard checking piece 7 off the substituted lower electrode 6, replacing the substituted upper electrode 18 with an upper electrode made of copper material, replacing the substituted lower electrode 6 with a lower electrode made of copper material, and putting the equipment into normal production.
Claims (2)
1. A parallelism and coaxiality correction tool for an upper working table and a lower working table of a cap sealing machine comprises a packaging device base plate (1), wherein the packaging device base plate (1) is fixedly provided with a lower working table (2), the lower working table (2) is provided with a lower electrode mounting column (3), the packaging device base plate (1) on the right side of the lower working table (2) is fixedly provided with an inverted L-shaped support (8), a top plate of the inverted L-shaped support (8) is fixedly provided with a packaging electric control cylinder (9), a downward extending shaft (10) of the packaging electric control cylinder (9) is connected with a copper strip mounting base plate (11), the lower bottom surface of the copper strip mounting base plate (11) is fixedly connected with an electric insulation plate (12), the lower bottom surface of the electric insulation plate (12) is fixedly connected with a conductive copper strip (13), the lower bottom surface of the conductive copper strip (13) is fixedly connected with an upper electrode mounting column base (14), an upper electrode mounting column (16) is connected to the lower bottom surface of an upper electrode mounting column base (14), and the lower electrode mounting column is characterized in that a stainless steel substitute lower electrode (6) is connected to the upper top surface of a lower electrode mounting column (3), a clamping sleeve (5) and a lower electrode locking nut (4) are arranged between the substitute lower electrode (6) and the lower electrode mounting column (3), a lower electrode adsorption air passage through hole is formed in the upper top surface of the substitute lower electrode (6), a standard checking piece (7) is movably inserted into the lower electrode adsorption air passage through hole, an upper checking cylinder (25) is arranged at the upper end of the standard checking piece (7), a lower checking cylinder (26) is arranged at the lower end of the standard checking piece (7), the central axis of the upper checking cylinder (25) is overlapped with the central axis of the lower checking cylinder (26), and the standard checking piece (7) is inserted into the lower electrode adsorption through hole formed in the upper top surface of the substitute lower electrode (6) through the lower checking cylinder (26) The method (1) above; the lower bottom surface of the upper electrode mounting column (16) is connected with a stainless steel substitute upper electrode (18), an upper locking nut (17) is arranged between the outer side surface of the substitute upper electrode (18) and the outer side surface of the upper electrode mounting column (16), an upper electrode adsorption air channel through hole (27) is arranged on the lower bottom surface of the substitute upper electrode (18), and the upper electrode adsorption air channel through hole (27) is arranged corresponding to the upper checking cylinder (25).
2. The tool for correcting the parallelism and the coaxiality of the upper and lower working tables of the cap sealing machine according to claim 1, wherein a guide shaft up-and-down moving rail plate (20) is arranged on the inverted L-shaped support (8), a guide shaft (19) is movably arranged on a rail of the guide shaft up-and-down moving rail plate (20), and the lower end of the guide shaft is fixedly connected with the copper strip mounting base plate (11).
Priority Applications (1)
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CN202022128946.XU CN212495882U (en) | 2020-09-25 | 2020-09-25 | Tool for correcting parallelism and coaxiality of upper and lower working tables of cap sealing machine |
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CN202022128946.XU CN212495882U (en) | 2020-09-25 | 2020-09-25 | Tool for correcting parallelism and coaxiality of upper and lower working tables of cap sealing machine |
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CN202022128946.XU Expired - Fee Related CN212495882U (en) | 2020-09-25 | 2020-09-25 | Tool for correcting parallelism and coaxiality of upper and lower working tables of cap sealing machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112025028A (en) * | 2020-09-25 | 2020-12-04 | 西北电子装备技术研究所(中国电子科技集团公司第二研究所) | Tool and method for correcting parallelism and coaxiality of upper and lower working tables of cap sealing machine |
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2020
- 2020-09-25 CN CN202022128946.XU patent/CN212495882U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112025028A (en) * | 2020-09-25 | 2020-12-04 | 西北电子装备技术研究所(中国电子科技集团公司第二研究所) | Tool and method for correcting parallelism and coaxiality of upper and lower working tables of cap sealing machine |
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Granted publication date: 20210209 |