CN212486122U - Corrosion becomes production line power consumption automatic heating system - Google Patents
Corrosion becomes production line power consumption automatic heating system Download PDFInfo
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- CN212486122U CN212486122U CN202021041581.0U CN202021041581U CN212486122U CN 212486122 U CN212486122 U CN 212486122U CN 202021041581 U CN202021041581 U CN 202021041581U CN 212486122 U CN212486122 U CN 212486122U
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Abstract
The utility model discloses an automatic power-up system for power consumption of a corrosion formation production line, which comprises a main control panel, a switch power supply control panel, a plurality of switch power supplies, a voltage and current detection module, a man-machine interaction module, a power supply and a proximity switch; the power supply supplies power to the switching power supply and the main control panel respectively; the switching power supply is in communication connection with the switching power supply control board; the output positive electrode of the switching power supply is used for being connected with a conductive anode of the corrosion formation production line; the output negative electrode of the switching power supply is used for being connected with the conductive cathode of the corrosion formation production line; the main control panel is in communication connection with the switching power supply control panel; the voltage and current detection module is used for detecting the voltage and current output by the anode and/or the cathode of the switching power supply; the man-machine interaction module and the voltage and current detection module are electrically connected with the main control panel; the proximity switch is arranged in front of the electrified groove and used for detecting signals of the aluminum foil, and the proximity switch is electrically connected with the main control panel.
Description
Technical Field
The utility model relates to a corruption becomes power adds electric system technical field, and is more specific relates to a corruption becomes automatic power system of power for production line.
Background
The existing corrosion formation production line has different numbers of electrifying tanks, each electrifying tank is provided with a high-power supply for electrifying the surface of the aluminum foil, such as the Chinese patent publication number: CN103276427A, application publication date: 2013.09.04, it discloses a high voltage electrode foil formation feeder, it discloses including the feed trough, the formation trough, the conductive anode, the conductive cathode, the DC power supply and the driving roller component, the aluminum foil passes through the feed trough and the formation trough containing the electrolyte through the driving roller component; wherein the conductive anode is inserted into the feed tank and connected with the positive pole of the direct current power supply; the conductive cathode is inserted into the formation groove and is connected with the negative electrode of the direct current power supply.
Also as in chinese patent publication No.: CN 106894077 a, application published: 2017.06.27, which discloses an aluminum foil corrosion feed device for a medium-high voltage aluminum electrolytic capacitor, and discloses a feed tank and an electrolytic tank for containing electrolyte, a driving roller, a titanium plate electrode, a graphite electrode and a direct current power supply, wherein the titanium plate electrode is immersed in the electrolyte of the feed tank and is electrically connected with the positive pole of the direct current power supply, and the graphite electrode is immersed in the electrolyte of the electrolytic tank and is electrically connected with the negative pole of the direct current power supply; the driving rollers are respectively arranged in the feed tank and the electrolytic tank and outside the feed tank and the electrolytic tank, and the aluminum foil is wound on the driving rollers and can continuously enter the electrolytic tank from the feed tank along the driving rollers.
In the above prior arts, the power supply is controlled by manual start-stop and parameter adjustment. However, as the manual operation has factors such as negligence or inaccurate power-up time, the surface treatment of the aluminum foil sometimes cannot meet the process requirements, and great waste foil loss is caused; secondly, the power-up time of each stage of power supply is not matched, so that the foil cannot meet the process requirement, and the waste foil is lost; the manual power-on of operating personnel once more, work load is big and loaded down with trivial details, the easy mistake that appears.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve the corruption and become power control in the production line and open and stop and parameter control through artifical manual, lead to the quality uneven, work load is big and loaded down with trivial details, the problem of easy error provides a corruption becomes production line power consumption automatic charging system, and it can reduce personnel's intensity of labour, has improved work efficiency to avoided scrapping the loss because of the product that the human factor caused.
In order to realize the above, the utility model discloses the purpose, the technical scheme of adoption as follows: an automatic power-up system for power consumption of a corrosion formation production line comprises a main control panel, a switch power supply control panel, a plurality of switch power supplies, a voltage and current detection module, a man-machine interaction module, a power supply and a proximity switch;
the power supply supplies power to the switching power supply and the main control panel respectively;
the plurality of switching power supplies are in communication connection with the switching power supply control board;
the output positive electrode of the switching power supply is used for being connected with a conductive anode of the corrosion formation production line;
the output negative electrode of the switching power supply is used for being connected with the conductive cathode of the corrosion formation production line;
the main control panel is in communication connection with the switching power supply control panel;
the voltage and current detection module is used for detecting the voltage and current output by the anode and/or the cathode of the switching power supply;
the human-computer interaction module and the voltage and current detection module are electrically connected with the main control panel;
the proximity switch is arranged on one side of the electrifying groove and used for detecting signals of the aluminum foil, and the proximity switch is electrically connected with the main control panel.
The working principle of the utility model is as follows: the switch power supply is arranged on the corrosion formation generation line and used for supplying power to the conductive cathode and the conductive anode in the corrosion formation generation line. The main control board detects and controls a plurality of switching power supplies through the switching power supply control board at the same time, such as on-off of the switching power supplies and the magnitude of current and voltage. The voltage and current detection module detects the voltage and current output by the anode and the cathode of the switching power supply and feeds the voltage and current back to the main control board, and the main control board processes the voltage and current according to the voltage and current information and then simultaneously detects and controls the switching power supplies through the switching power supply control board. The man-machine interaction module can modify parameters according to user requirements, and the power supply is connected with the input anode and the input cathode of the switching power supply.
The utility model discloses utilize proximity switch to be used for detecting the aluminium foil and reach the signal, as power automatic start's condition, when proximity switch detected the aluminium foil and reachd, the main control board was through starting switching power supply for switching power supply works, and real-time detection switching power supply's output current, voltage signal guarantee going on smoothly of working process. The power switch is manually started by unmanned workers, so that the labor intensity of the workers is reduced, the working efficiency is improved, and the product scrapping loss caused by human factors is avoided.
Preferably, the system also comprises a main loop power supply detection module; the main control panel is electrically connected with the main loop power supply detection module, and the main loop power supply detection module is used for detecting power supply phase failure of the power supply.
Preferably, the power-on system further comprises a state display module, wherein the state display module is electrically connected with the main control module and is used for displaying the states of a plurality of current power-on systems including an operation indication, a stop indication, a fault alarm indication and a fault shutdown indication.
Preferably, the main control panel is further provided with a 485 communication port for communicating with a user upper computer.
Preferably, the voltage and current detection module comprises a hall current sensor, a current divider and an output voltage feedback circuit;
the Hall current sensor is used for detecting the current output by the anode or the current output by the cathode of the switching power supply;
the shunt is used for detecting the current output by the negative electrode or the current output by the positive electrode of the switching power supply;
the output voltage feedback circuit is used for detecting the voltage between the negative electrode output and the positive electrode output of the switching power supply;
the Hall current sensor, the shunt and the output voltage feedback circuit transmit the detected voltage and current to the main control board for processing.
Preferably, the system also comprises a temperature detection module, wherein the temperature detection module is used for detecting the temperature of a cooling water path of the corrosion formation production line and transmitting the detected temperature information to the main control board for processing.
Furthermore, the temperature detection module comprises an inlet water temperature detection circuit and an outlet water temperature detection circuit; the water inlet temperature detection circuit and the water outlet temperature detection circuit respectively transmit the detected temperature information to the main control board for processing.
Preferably, the human-computer interaction module adopts a touch screen human-computer interaction module.
Furthermore, the state display module also comprises a buzzer for alarming by fault sound.
Preferably, the corrosion-resistant chemical conversion production line further comprises a water level detection module, wherein the water level detection module is used for detecting the water level of a chemical conversion groove and/or a feed groove of the corrosion-resistant chemical conversion production line and transmitting water level information to the main control board for processing.
The utility model has the advantages as follows:
the invention uses the approach switch to detect the aluminum foil reaching signal as the condition of automatic start of the power supply, when the approach switch detects the aluminum foil reaching, the main control board starts the switch power supply to enable the switch power supply to work, and detects the output current and voltage signals of the switch power supply in real time to ensure the smooth operation of the working process. The power switch is manually started by unmanned workers, so that the labor intensity of the workers is reduced, the working efficiency is improved, and the product scrapping loss caused by human factors is avoided.
Drawings
Fig. 1 is a schematic circuit diagram of a part of a power-up system described in embodiment 1.
Fig. 2 is a schematic circuit diagram of a part of the power-up system described in embodiment 1.
Fig. 3 is a schematic diagram of a short point of the output voltage feedback circuit described in embodiment 1.
In the figure, 1-a main control panel, 2-a switching power supply, 3-a voltage and current detection module, 4-a main loop power supply detection module, 5-a switching power supply control panel, 6-a power supply switch, 7-a temperature detection module, 8-485 communication ports, 9-a bus bar, 10-a cooling water path, 11-a Hall current sensor, 12-a current divider, 13-a thermal resistor, 14-a man-machine interaction module and 15-a state display module.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Example 1
As shown in fig. 1 and 2, the automatic power supply system for the power consumption of the corrosion formation production line comprises a main control panel 1, a switch power supply control panel 5, a plurality of switch power supplies 2, a voltage and current detection module 3, a man-machine interaction module 14, a power supply and a proximity switch; the main control panel adopts a main control panel PLC.
The power supply supplies power to the switching power supply 2 and the main control panel 1 respectively;
the plurality of switching power supplies 2 can be in communication connection with the switching power supply control board 5 through a CAD communication protocol;
the output anode of the switching power supply 2 is connected with a conductive anode of a corrosion formation production line;
the output negative electrode of the switching power supply 2 is used for being connected with a conductive cathode of the corrosion formation production line;
the main control panel 1 can be in communication connection with the switching power supply control panel 5 through a CAD communication protocol;
the voltage and current detection module 3 is used for detecting the voltage and current output by the anode and/or the cathode of the switching power supply;
the human-computer interaction module 14 and the voltage and current detection module 3 are electrically connected with the main control panel 1;
the proximity switch is arranged on one side of the electrifying groove and used for detecting an aluminum foil reaching signal, and the proximity switch is electrically connected with the main control panel 1.
The working principle of the embodiment is as follows: the switching power supply 2 is arranged on the corrosion formation generation line and used for supplying power to the conductive cathode and the conductive anode in the corrosion formation generation line. The main control board 1 detects and controls a plurality of switching power supplies 2 simultaneously through the switching power supply control board 5 through a CAD communication protocol, for example, controls the on-off of the switching power supplies 2 and the magnitude of current and voltage; due to the adoption of the CAD communication protocol, several switching power supplies 2 can be monitored simultaneously. The voltage and current detection module 3 detects the voltage and current output by the anode and the cathode of the switch power supply 2 and feeds the voltage and current back to the main control panel 1, the main control panel 1 processes the voltage and current information according to the voltage and current information, and then the switch power supply control panel 5 detects and controls the switch power supplies 2 through a CAD communication protocol. The human-computer interaction module 14 can modify parameters according to user requirements, and the power supply is connected with the input anode and the input cathode of the switch power supply 2.
This embodiment utilizes proximity switch to be used for detecting the aluminium foil and reaches the signal, and as the condition of power automatic start, when proximity switch detected the aluminium foil and arrived, main control panel 1 started switching power supply 2 through CAD communication protocol for switching power supply 2 work, and real-time detection switching power supply 2's output current, voltage signal guarantee going on smoothly of working process. The power switch is manually started by unmanned workers, so that the labor intensity of the workers is reduced, the working efficiency is improved, and the product scrapping loss caused by human factors is avoided.
In a specific embodiment, the system further comprises a main loop power supply detection module 4; the main control panel 1 is electrically connected with the main loop power supply detection module 4, and the main loop power supply detection module 4 is used for detecting power supply phase failure of the power supply. The main loop power supply detection module 4 is used for detecting whether the power supply is normally supplied, and when the power supply is detected to be abnormal, the main control panel 1 controls the switch power supply to be powered off, so that the product quality problem is also guaranteed while the safety is ensured. Meanwhile, the main control panel 1 described in this embodiment further includes a power switch for controlling the on/off of the power supply of the main control panel 1. The main loop power detection module 3 and the power switch described in this embodiment are all modularized products in the prior art, as long as the corresponding functions of this embodiment can be realized.
In a specific embodiment, the power supply system further comprises a status display module 15, the status display module 15 is electrically connected to the main control PLC1, and specifically comprises an operation indicator light, a stop indicator light, a fault alarm indicator light, and a fault shutdown indicator light, the operation indicator light, the stop indicator light, the fault alarm indicator light, and the fault shutdown indicator light are all electrically connected to the main control board 1, the operation indicator light is used for displaying an operation indication, the stop indicator light is used for displaying a stop indication, the fault alarm indication is used for displaying a fault alarm indication, and the fault alarm indication is used for displaying the status of a plurality of currently powered systems such as a fault shutdown indication. The staff can conveniently pay attention to the state of the current power-on system in real time. The connection of the operation indicator light, the stop indicator light, the fault alarm indicator light and the fault stop indicator light to the main control board is a technical means well known to those skilled in the art and will not be described in detail herein.
In a specific embodiment, the main control panel 1 is further provided with a 485 communication port 8, and the 485 communication port 8 is a reserved port and is used for communicating with a user upper computer.
In a specific embodiment, the output positive electrode and the output negative electrode of the switching power supply 2 described in this embodiment are connected to the conductive anode and the conductive cathode by using the bus bar 9. The voltage and current detection module 3 comprises a Hall current sensor 11, a current divider 12 and an output voltage feedback circuit;
the Hall current sensor 11 is used for detecting the current output by the anode or the current output by the cathode of the switching power supply 2;
the shunt 12 is used for detecting the current output by the negative pole or the current output by the positive pole of the switching power supply 2;
the output voltage feedback circuit is used for detecting the voltage between the negative electrode output and the positive electrode output of the switching power supply 2;
the Hall current sensor 11, the shunt 12 and the output voltage feedback circuit transmit the detected voltage and current to the main control board 1 for processing.
The hall current sensor 11, the shunt 12 and the output voltage feedback circuit described in the present embodiment are all in the prior art, and the connection of the pins thereof is also well known to those skilled in the art, and will not be described in detail herein.
In a specific embodiment, the system further comprises a temperature detection module 7, wherein the temperature detection module 7 is used for detecting the temperature of a cooling water path of the corrosion formation production line and transmitting the detected temperature information to the main control board 1 for processing.
In a specific embodiment, the temperature detection module 7 includes an inlet water temperature detection circuit and an outlet water temperature detection circuit; the water inlet temperature detection circuit and the water outlet temperature detection circuit respectively transmit the detected temperature information to the main control board for processing. The water inlet temperature detection circuit and the water outlet temperature detection circuit can adopt conventional current in the prior art.
In a specific embodiment, the human-computer interaction module 14 is a touch screen human-computer interaction module. And the staff can modify the parameters of the point adding system through the touch screen human-computer interaction module.
In a specific embodiment, the status display module 15 further comprises a buzzer for alarming the fault.
In a specific embodiment, the corrosion chemical conversion system further comprises a water level detection module, wherein the water level detection module is used for detecting the water level of the chemical conversion tank and/or the feed tank of the corrosion chemical conversion production line and transmitting water level information to the main control board for processing. The water level detection module also adopts the prior art module, such as a water level sensor, a pressure type water level meter and the like.
In this embodiment, the pins in fig. 1 and 2 are explained, and the switches in fig. 1 and 2 use relays as follows:
power switches, e.g. table 1
| Terminal number | Function(s) | Description of the invention |
| D1、D2 | Control power supply | The main control board works as a power supply; AC 180-480V \ DC 250-680V |
TABLE 1
Main loop power supply detection module, as shown in Table 2
TABLE 2
Digital quantity input, e.g. Table 3
TABLE 3
Relay output, as in Table 4
Injecting: the relays K1, K2, K3 and K4 on the circuit board are not welded and need to be repaired when in use.
TABLE 4
Temperature measurements, as in Table 5
| Terminal number | Function(s) | Description of the invention |
| TI1、TI2 | Temperature sensing of influent water | External thermal resistance PT1000 |
| T01、T02 | Outlet water temperature detection | External thermal resistance PT1000 |
TABLE 5
Communication ports, e.g. Table 6
TABLE 6
Switch power supply and switch power supply control board parallel port function, as shown in Table 7
TABLE 7
Status display indicating port, e.g. Table 8
TABLE 8
Voltage current detection module interface, e.g. Table 9
| Terminal number | Function(s) | Description of the invention |
| VF、GND | Output voltage feedback | Input range DC 0-5V, 4V corresponding rating |
| IF、GND | Output current feedback | Input range DC 0-5V, 4V corresponding rating |
| IFAI、GND | Module current feedback | Each module is 0-20 mA, and the currents are superposed in parallel |
Injecting: system mainboard standard matching feedback board ADMAFK0AMA
TABLE 9
The specific interface of the voltage and current detection module is as follows, as shown in Table 10
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. The utility model provides a corruption becomes production line power consumption automatic heating system which characterized in that: the intelligent control system comprises a main control panel, a switch power supply control panel, a plurality of switch power supplies, a voltage and current detection module, a man-machine interaction module, a power supply and a proximity switch;
the power supply supplies power to the switching power supply and the main control panel respectively;
the plurality of switching power supplies are in communication connection with the switching power supply control board;
the output positive electrode of the switching power supply is used for being connected with a conductive anode of the corrosion formation production line;
the output negative electrode of the switching power supply is used for being connected with the conductive cathode of the corrosion formation production line;
the main control panel is in communication connection with the switching power supply control panel;
the voltage and current detection module is used for detecting the voltage and current output by the anode and/or the cathode of the switching power supply;
the human-computer interaction module and the voltage and current detection module are electrically connected with the main control panel;
the proximity switch is arranged on one side of the electrifying groove and used for detecting signals of the aluminum foil, and the proximity switch is electrically connected with the main control panel.
2. The automatic power supply system for the corrosion formation production line according to claim 1, characterized in that: the device also comprises a main loop power supply detection module; the main control panel is electrically connected with the main loop power supply detection module, and the main loop power supply detection module is used for detecting power supply phase failure of the power supply.
3. The automatic power supply system for the corrosion formation production line according to claim 1, characterized in that: the power-on state display device further comprises a state display module, wherein the state display module is electrically connected with the main control module and used for displaying the states of a plurality of current power-on systems including operation indication, stop indication, fault alarm indication and fault shutdown indication.
4. The automatic power supply system for the corrosion formation production line according to claim 1, characterized in that: the main control panel is also provided with a 485 communication port for communicating with a user upper computer.
5. The automatic power supply system for the corrosion formation production line according to claim 1, characterized in that: the voltage and current detection module comprises a Hall current sensor, a current divider and an output voltage feedback circuit;
the Hall current sensor is used for detecting the current output by the anode or the current output by the cathode of the switching power supply;
the shunt is used for detecting the current output by the negative electrode or the current output by the positive electrode of the switching power supply;
the output voltage feedback circuit is used for detecting the voltage between the negative electrode output and the positive electrode output of the switching power supply;
the Hall current sensor, the shunt and the output voltage feedback circuit transmit the detected voltage and current to the main control board for processing.
6. The automatic power supply system for the corrosion formation production line according to claim 1, characterized in that: the temperature detection module is used for detecting the temperature of a cooling water channel of the corrosion formation production line and transmitting the detected temperature information to the main control board for processing.
7. The automatic power supply system for the corrosion formation production line according to claim 6, wherein: the temperature detection module comprises an inlet water temperature detection circuit and an outlet water temperature detection circuit; the water inlet temperature detection circuit and the water outlet temperature detection circuit respectively transmit the detected temperature information to the main control board for processing.
8. The automatic power supply system for the corrosion formation production line according to claim 1, characterized in that: the human-computer interaction module adopts a touch screen human-computer interaction module.
9. The automatic power supply system for the corrosion formation production line according to claim 3, characterized in that: the state display module also comprises a buzzer for alarming by fault sound.
10. The automatic power supply system for the corrosion formation production line according to claim 1, characterized in that: the water level detection module is used for detecting the water level of the chemical tank and/or the feed tank of the corrosion chemical production line and transmitting water level information to the main control panel for processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021041581.0U CN212486122U (en) | 2020-06-08 | 2020-06-08 | Corrosion becomes production line power consumption automatic heating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021041581.0U CN212486122U (en) | 2020-06-08 | 2020-06-08 | Corrosion becomes production line power consumption automatic heating system |
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| Publication Number | Publication Date |
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| CN212486122U true CN212486122U (en) | 2021-02-05 |
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| CN202021041581.0U Active CN212486122U (en) | 2020-06-08 | 2020-06-08 | Corrosion becomes production line power consumption automatic heating system |
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