CN212485130U - Automatic assembling device for central conductor of chip inductor - Google Patents

Automatic assembling device for central conductor of chip inductor Download PDF

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Publication number
CN212485130U
CN212485130U CN202021126516.8U CN202021126516U CN212485130U CN 212485130 U CN212485130 U CN 212485130U CN 202021126516 U CN202021126516 U CN 202021126516U CN 212485130 U CN212485130 U CN 212485130U
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assembly
terminal
along
top surface
magnetic core
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肖大放
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Dongguan Dayan Automation Equipment Co ltd
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Dongguan Dayan Automation Equipment Co ltd
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Abstract

Central electric conductor automatic assembly device of paster inductance has a board, and the board top surface provides a horizontally mesa, is equipped with magnetic core material loading assembly, terminal die assembly, terminal shaping assembly and insulating piece assembly on the mesa, wherein: the terminal punch die assembly provides a terminal forming assembly with a circular gasket which is formed with three leg ends distributed in a herringbone shape at equal intervals along the radial direction as a terminal workpiece, the magnetic core feeding assembly transfers a disc-shaped ferrite magnetic core with the same diameter as the circular gasket onto the circular gasket in the terminal forming assembly to be aligned and stacked, the terminal forming assembly sequentially and respectively bends the three leg ends on the circular gasket loaded with the ferrite magnetic core upwards along the edge of the circular gasket and then bends towards the top surface of the ferrite magnetic core, and the insulating sheet assembling assembly is used for pasting an insulating sheet on each leg end after bending towards the top surface of the ferrite magnetic core. The utility model discloses an assembly process of center electric conductor has realized full process automation production, need not artificial intervention.

Description

Automatic assembling device for central conductor of chip inductor
Technical Field
The utility model belongs to the technical field of the inductance production technique and specifically relates to central electric conductor automatic assembly device of paster inductance.
Background
The chip inductor is also called as a power inductor, a large-current inductor and a surface-mounted high-power inductor, and has the characteristics of miniaturization, high quality, high energy storage, low resistance and the like.
For example, the chinese utility model "micro inductor" with the authorized publication number CN202749186U, the chinese utility model "inductance capable of increasing inductance and current under height limitation" with the authorized publication number CN207183049U, and the chinese utility model "a flat single-turn inductor with magnetic powder glue encapsulation air gap" with the authorized publication number CN204010944U all belong to the aforementioned chip inductor.
The applicant has also involved in the production activity a chip inductor as shown in fig. 1, which has a flat plastic package base 1 ', the bottom surface of which plastic package base 1' is provided with solder fillets 11 ', and the top surface of plastic package base 1' is filled with a central conductor 2 'forming a series circuit with solder fillets 11'. The central conductor 2' is a flat coil structure constructed by ferrite cores, and specifically adopts an assembly structure as shown in fig. 2:
adopting a circular gasket 20 ' made of conductive metal, forming three folded foot ends 21 ' with equal distance distribution in a herringbone shape on the circumference of the circular gasket 20 ' along the radial direction, and placing a disc-shaped ferrite core 22 ' with the same diameter on the circular gasket 20 '; the three bent leg ends 21 ' are sequentially bent towards the top surface of the ferrite core 22 ' along the edge of the circular gasket 20 ', and the overlapped parts between the bent leg ends 21 ' are spaced by adopting insulating rubber sheets 23 ' made of polyamide; the three bent leg ends 21 'form a flat coil wrapped on the ferrite core 22' in cooperation with the circular pad 20 ', and the ends of the leg ends 21' respectively extend out of the edge of the ferrite core 24 'to form connection terminals matched with the solder legs 11'.
In practice, the applicant finds that the central conductor 2 'shown in fig. 2 needs to be bent at three bending end portions 21' from three different directions, and in the process, the circular gasket 20 'and the bending end portions 21' need to be positioned and shaped for multiple times, so that the assembly process is multiple and the process requirement is quite high. The automatic production of the whole process cannot be met only by the known production means in the prior art, and manual intervention is needed, so that the labor intensity of production workers is high, the production efficiency is low, and the product quality is difficult to guarantee.
Therefore, an efficient automated apparatus is needed to adapt to the assembly process requirements of the central conductor 2' shown in fig. 2.
SUMMERY OF THE UTILITY MODEL
In order to satisfy prior art's above-mentioned demand, the utility model provides a central electric conductor automatic assembly device of paster inductance, its technical scheme as follows.
Central electric conductor automatic assembly device of paster inductance has a board, and the board top surface provides a horizontally mesa, is equipped with magnetic core material loading assembly, terminal die assembly, terminal shaping assembly and insulating piece assembly on the mesa, wherein:
the terminal punch die assembly provides a terminal forming assembly with a circular gasket which is formed with three leg ends which are distributed in a herringbone shape at equal intervals along the radial direction as a terminal workpiece, the magnetic core feeding assembly transfers a disc-shaped ferrite magnetic core with the same diameter as the circular gasket onto the circular gasket in the terminal forming assembly to be aligned and stacked, the terminal forming assembly sequentially and respectively bends the three leg ends on the circular gasket loaded with the ferrite magnetic core upwards along the edge of the circular gasket and then bends towards the top surface of the ferrite magnetic core, and the insulating sheet assembling assembly is used for pasting an insulating sheet on each leg end after bending towards the top surface of the ferrite magnetic core;
the terminal forming assembly is provided with a first linear module fixed on the table board, the terminal punching die assembly and the insulating sheet assembling assembly are respectively positioned at two ends of the first linear module, and the magnetic core feeding assembly is positioned at the middle section of the first linear module; the first linear module is provided with a transmission case which is driven by the first linear module to do reciprocating motion between two ends along a straight line, one side of the transmission case extends out to one side of the driving direction of the first linear module to form a suspension structure, and a terminal jig for receiving a circular gasket is arranged on the top surface of the suspension side of the transmission case;
the terminal jig comprises a jig carrying platform which is rotationally matched with the top surface of the transmission case, a jig seat which is coaxially aligned is mounted on the jig carrying platform, a cylindrical first containing cavity is arranged in the jig seat along the central axis, a gasket supporting mechanism is arranged in the first containing cavity, the gasket supporting mechanism comprises a central cylinder which is arranged along the central axis of the first containing cavity, three leg folding supports which are distributed around the central cylinder at equal intervals in the same radius and are vertically arranged, and the leg folding supports correspond to the three leg folding ends of the circular gasket one by one; the central cylinder and the leg folding strut are respectively in sliding fit with the first containing cavity along the axial direction, are respectively provided with elastic supports in the vertical direction and can elastically reset after being pushed upwards and released;
the top surface of the jig seat is provided with three ejection openings for the top surfaces of the folding leg support columns to penetrate through respectively, the ejection openings are intersected along a radial direction in a herringbone mode relative to the central axis of the central cylinder, so that the top surface of the central cylinder can penetrate through the intersection, and one ejection opening faces the first linear module along a horizontal orthogonal line in the driving direction of the first linear module; the top surface of the central cylinder provides horizontal support for the round gasket, and the top surface of each leg folding support column provides horizontal support for the leg folding end corresponding to the leg folding support column;
a clamping opening communicated with the first cavity of the jig base is formed in the top surface of the jig base between two adjacent top outlets along an angular bisector of the two top outlets;
a gasket clamping mechanism is arranged in the first accommodating cavity and comprises three clamping blocks which are aligned with the clamping openings one by one along the radial direction of the first accommodating cavity, the clamping blocks are in sliding fit with the first accommodating cavity along the radial direction and are elastically repelled relative to the central axis of the first accommodating cavity, and the inner ends of the clamping blocks are provided with clamping jaws in clearance fit with the clamping openings; the gasket clamping mechanism further comprises a locking ring which is coaxially and rotationally matched in the first containing cavity, and the inner ring surface of the locking ring radially inwards abuts against the outer end of the clamping block so that the clamping jaw is radially clamped relative to the central axis of the first containing cavity to fix the circular gasket and the ferrite core on the circular gasket; the outer ring surface of the locking ring is provided with a cross rod extending out in the radial direction, the outer wall of the jig seat is provided with a long hole for the cross rod to extend out, the long hole is horizontally arranged in the length direction, and the locking ring is elastically repelled along the counterclockwise direction relative to the first containing cavity so that the cross rod is biased at the right end of the long hole; the inner ring surface of the locking ring is also provided with a clearance groove which is positioned on the side of the outer end of the clamping block in the anticlockwise direction, the clearance groove is arc-shaped and is in smooth transition with the inner ring surface of the locking ring, and when the cross bar is moved to the left end of the long hole, the outer end of the clamping block moves into the clearance groove from the inner ring surface of the locking ring, so that the clamping jaw is radially opened relative to the central axis of the first accommodating cavity to release the circular gasket and the ferrite core on the circular gasket;
the top surface of the transmission case is provided with an opening and clamping connecting rod positioned on the inner side of the jig carrying platform and an opening and clamping driving device for driving the opening and clamping connecting rod to move back and forth along a straight line parallel to the driving direction of the first straight line module; the clamp opening shifting block is arranged on the clamp opening connecting rod and faces to the jig seat, and the clamp opening shifting block supports the cross rod of the locking ring on one side in the clockwise direction so as to push the cross rod under the driving of the clamp opening driving device to enable the locking ring to rotate along the needle;
the bottom of the transmission case is provided with a first needle plate horizontally arranged on the suspended side of the transmission case and a first jacking mechanism used for driving the first needle plate to vertically lift in the transmission case, and the first needle plate is vertically provided with a first thimble which enables a folded foot support column facing a first linear module to be jacked out of the top surface of the jig seat so as to bend the folded foot end supported by the folded foot support column upwards along the edge of the circular gasket;
the top surface of the transmission case is provided with a pin folding mechanism for bending the pin folding end bent upwards on the pin folding support towards the first linear module towards the top surface of the ferrite core again;
the bottom of the transmission case is provided with a second needle plate which is horizontally arranged on one side of the first needle plate adjacent to the first linear module in parallel and a second jacking mechanism used for driving the second needle plate to vertically lift in the transmission case, a second thimble which is arranged on the second needle plate in parallel with the first thimble along a horizontal orthogonal line of the driving direction of the first linear module is vertically arranged on the second needle plate, and the second thimble is used for jacking the top surface of the central cylinder out of the top surface of the jig seat so as to jack out a circular gasket supported by the central cylinder;
the transmission case is internally provided with a jig rotation driving mechanism which drives the jig carrying platform to rotate in a stepping mode in a stepping range of 120 degrees.
In the above technical solution, an automatic assembling device for a central conductor of a chip inductor realizes full-process automatic production for an assembling process of the central conductor shown in fig. 2, and includes the following steps:
(1) the terminal forming assembly is driven to advance to a station where the terminal punching die assembly is located through the first linear module, and the terminal punching die assembly provides the terminal forming assembly with a circular gasket which is formed with three bending end ends which are distributed in a herringbone shape at equal intervals in the radial direction as a terminal workpiece;
(2) the clamp opening shifting block pushes the cross rod under the driving of the clamp opening driving device so as to enable the lock ring to rotate along the needle, so that the outer end of the clamp block moves into the avoidance groove from the inner ring surface of the lock ring to enable the clamping jaw to open radially relative to the central axis of the first cavity, so that a terminal workpiece provided by the terminal die assembly is received between the clamping jaws, horizontal support is provided for the circular gasket through the top surface of the central cylinder, and the top surface of each leg folding support provides horizontal support for the leg folding end corresponding to the leg folding support;
(3) after the terminal workpieces are brought in, the terminal forming assembly is driven to move to a station where the magnetic core feeding assembly is located through the first linear module, and the magnetic core feeding assembly moves the disc-shaped ferrite magnetic core with the same diameter as the circular gasket onto the circular gasket in the terminal forming assembly to be aligned and stacked;
(4) after the ferrite core is loaded, the opening and clamping driving device drives the opening and clamping shifting block to reset, and the locking ring rotates anticlockwise due to the fact that the locking ring is elastically repelled along the anticlockwise direction relative to the first containing cavity, so that the outer end of the clamping block moves into the inner ring surface of the locking ring from the avoiding groove to enable the clamping jaw to clamp the circular gasket and the ferrite core on the circular gasket along the radial direction relative to the central axis of the first containing cavity, and the clamping jaw clamps the circular gasket and the ferrite core on the circular gasket;
(5) after the circular gasket and the ferrite magnetic core on the circular gasket are clamped and fixed, the first ejector pin is driven to move upwards through the first jacking mechanism, so that the folded leg support column facing the first linear module is pushed out of the top surface of the jig base, and the folded leg end supported by the folded leg support column is bent upwards along the edge of the circular gasket;
(6) bending the bent leg end bent upwards on the bent leg support towards the first linear module towards the top surface of the ferrite core again through the bent leg mechanism;
(7) the terminal forming assembly is driven to enter a station where the insulating sheet assembly is located through the first linear module, and the insulating sheet assembly is provided with an insulating sheet attached to the bent foot end of the insulating sheet assembly;
(8) driving the jig carrying platform to rotate 120 degrees through the jig rotation driving mechanism, enabling the other non-bent folded pin end to face the first linear module, and executing the steps (5) to (7) again;
(9) and (4) driving the jig carrying platform to rotate for 120 degrees again through the jig rotation driving mechanism, enabling the last non-bent folded leg end to face the first linear module, and executing the steps (5) to (7) again.
According to the central conductor obtained by the technical scheme, the three folding foot ends are sequentially bent towards the top surface of the ferrite core along the edge of the circular gasket, and the overlapped parts between the folding foot ends are spaced by adopting the insulating rubber sheets, so that the flat coil structure is constructed by adopting the flat coil knot constructed by the ferrite core.
Compared with the prior art, the beneficial effects of the utility model reside in that: the automatic production of the whole process is realized, manual intervention is not needed, the labor intensity is greatly reduced, the production efficiency is high, and the product quality is effectively guaranteed.
The present invention will be further described with reference to the drawings and the detailed description.
Drawings
Fig. 1 is a schematic structural diagram of the chip inductor according to the present invention.
Fig. 2 is a schematic structural diagram of a central conductor in the chip inductor according to the present invention.
Fig. 3 is a schematic structural diagram of the present invention.
Fig. 4 is a schematic structural view of the middle terminal forming assembly of the present invention.
Fig. 5 is a schematic structural view of the middle terminal fixture of the present invention.
Fig. 6 is a schematic structural view of the middle open clamp link of the present invention.
Fig. 7 is a schematic structural view of the first needle plate of the present invention.
Fig. 8 is a schematic structural view of the second needle plate of the present invention.
Fig. 9 is a schematic structural view of the middle locking ring of the present invention.
Fig. 10 is a schematic structural diagram of a middle jig carrier of the present invention.
Fig. 11 is a schematic structural view of the middle folding leg support of the present invention.
Fig. 12 is a schematic structural view of the middle clamp block of the present invention.
Fig. 13 is a schematic structural view of the middle folding leg structure of the present invention.
Fig. 14 is a partially enlarged view of a portion a in fig. 13.
Fig. 15 is a schematic structural view of the middle terminal die assembly of the present invention.
Fig. 16 is a schematic diagram of the working principle of the middle terminal punching die assembly of the present invention.
Fig. 17 is a schematic structural view of the middle terminal punch according to the present invention.
Fig. 18 is a schematic structural diagram of the insulating sheet assembly of the present invention.
Fig. 19 is a schematic view of the working principle of the assembly of the present invention.
Fig. 20 is a schematic structural view of the film punch according to the present invention.
Fig. 21 is a schematic structural diagram of the magnetic core feeding mechanism of the present invention.
Fig. 22 is a schematic structural view of the temporary storage jig of the present invention.
Fig. 23 is a schematic structural view of the middle magnetic core positioning jig of the present invention.
Fig. 24 is a partially enlarged view of fig. 23 at B.
Fig. 25 is a schematic structural view of the magnetic core charging mechanism of the present invention.
Detailed Description
As shown in fig. 3, the central conductor automatic assembly device of the chip inductor has a machine table 1, the top surface of the machine table 1 provides a horizontal table top 10, the table top 10 is provided with a magnetic core feeding assembly 2, a terminal punching die assembly 3, a terminal forming assembly 4 and an insulation sheet assembly 5, wherein:
the terminal punch assembly 3 provides the terminal forming assembly 4 with the circular gaskets 20 'which are formed with three bent foot ends 21' with the same pitch distribution in a herringbone shape along the radial direction as shown in the figure 2 as terminal workpieces, and the magnetic core feeding assembly 2 transfers the circular ferrite magnetic core 22 'with the same diameter as the circular gaskets 20' to the circular gaskets in the terminal forming assembly 4 to be aligned and stacked; as shown in fig. 2, the terminal forming assembly 4 sequentially and respectively bends three leg ends 21 'on the circular pad 20' carrying the ferrite core 22 'upwards along the edge of the circular pad 20' and then bends towards the top surface of the ferrite core 22 ', and the insulation sheet assembling assembly 5 attaches an insulation sheet 23' to each leg end after bending towards the top surface of the ferrite core; finally, the central conductor 2' shown in fig. 1 is obtained.
As shown in fig. 3 and 4, the terminal forming assembly 4 has a first linear module 40 fixed on the table 10, the terminal die assembly 3 and the insulation sheet assembly 5 are respectively located at two ends of the first linear module 40, and the magnetic core feeding assembly 2 is located at the middle section of the first linear module 40; the first linear module 40 is provided with a transmission case 41 driven by the first linear module to do reciprocating motion in a straight line between two ends, one side of the transmission case 41 extends out to one side of the driving direction of the first linear module 40 to form a suspension structure, and the suspension side of the transmission case 41 is provided with a terminal jig 42 used for receiving a circular gasket on the top surface;
as shown in fig. 5, the terminal jig 42 includes a jig carrier 420 rotatably fitted to the top surface of the transmission case 41, a jig base 421 coaxially aligned with the jig carrier 420 is installed on the jig carrier 420, a cylindrical first cavity 4210 is provided inside the jig base 421 along a central axis, a gasket support mechanism is provided inside the first cavity 4210, the gasket support mechanism includes a central cylinder 4211 provided along the central axis of the first cavity 4210, and further includes three leg-folding struts 4212 equidistantly distributed and vertically arranged around the central cylinder 4211 with the same radius, and the leg-folding struts 4212 correspond to three leg-folding ends of the circular gasket one by one; the central cylinder 4211 and the leg strut 4212 are respectively matched with the first accommodating cavity 4210 in an axial sliding manner, and the central cylinder 4211 and the leg strut 4212 are respectively provided with elastic supports in the vertical direction and can elastically reset after being pushed upwards and released;
the top surface of the jig seat 421 is formed with three ejection ports 4213 through which the top surfaces of the leg struts 4212 respectively penetrate, the ejection ports 4213 intersect in a herringbone manner along the radial direction with respect to the central axis of the central cylinder 4211, so that the top surface of the central cylinder 4211 can penetrate through the intersection, and one of the ejection ports 4213 faces the first linear module 40 along a horizontal orthogonal line with the driving direction of the first linear module 40; the top surface of the central cylinder 4211 provides horizontal support for the circular gasket, and the top surface of each leg strut 4212 provides horizontal support for the leg end corresponding thereto;
a clamping opening 4214 which is communicated with the first containing cavity 4210 of the jig seat 421 is formed on the top surface of the jig seat 421 between two adjacent ejection openings 4213 along an angular bisector of the two ejection openings;
a gasket clamping mechanism is arranged in the first accommodating cavity 4210 and comprises three clamping blocks 4215 which are aligned with the clamping openings 4214 one by one along the radial direction of the first accommodating cavity 4210, the clamping blocks 4215 are in sliding fit with the first accommodating cavity 4210 along the radial direction and are elastically repelled relative to the central axis of the first accommodating cavity 4210, and the inner end of each clamping block 4215 is provided with a clamping jaw 4216 which is in clearance fit with the clamping openings 4214; the gasket clamping mechanism further comprises a locking ring 4217 coaxially and rotationally matched in the first accommodating cavity 4210, and the inner ring surface of the locking ring 4217 radially inwards presses the outer end of the clamping block 4215 so that the clamping jaw 4216 is clamped in the radial direction relative to the central axis of the first accommodating cavity 4210 to fix the circular gasket and the ferrite core on the circular gasket; the outer ring surface of the locking ring 4217 is provided with a cross bar 4218 extending radially, the outer wall of the jig seat 421 is provided with a long hole 4219 for extending the cross bar 4218, the length direction of the long hole 4219 is horizontally arranged, and the locking ring 4217 is elastically repelled along the counterclockwise direction relative to the first accommodating cavity 4210, so that the cross bar 4218 is biased at the right end of the long hole 4219; the inner annular surface of the locking ring 4217 is further provided with a position-avoiding groove 42171 which is positioned on the side counterclockwise from the outer end of the clamping block 4215, the position-avoiding groove 42171 is arc-shaped and smoothly transits with the inner annular surface of the locking ring 4217, when the cross bar 4218 is moved to the left end of the long hole 4219, the outer end of the clamping block 4215 moves into the position-avoiding groove 42171 from the inner annular surface of the locking ring 4217, so that the clamping jaws 4216 are opened along the radial direction relative to the central axis of the first accommodating cavity 4210 to release the circular gasket and the ferrite core on the circular gasket;
as shown in fig. 4, the top surface of the transmission case 41 is provided with an open-clamping link 430 located inside the jig carrier 420, and an open-clamping driving device 431 for driving the open-clamping link 430 to reciprocate linearly parallel to the driving direction of the first linear module 40; as shown in fig. 6, the unclamping link 430 is provided with an unclamping pusher 432 facing the jig base 421, and the unclamping pusher 432 abuts against the crossbar 4218 of the lock ring 4217 at one side in the clockwise direction, so that the crossbar 4218 is pushed under the driving of the unclamping driving device 431 to rotate the lock ring 4217 along the needle; in order to facilitate understanding and implementing the automatic assembling device for the central conductor of the chip inductor of the present invention, the open-clamp driving device 431 shown in fig. 6 is exemplified by a screw transmission structure driven by a motor;
as shown in fig. 4 and 7, the bottom of the transmission case 41 has a first needle plate 440 horizontally disposed on the suspended side of the transmission case 41, and a first lift mechanism 441 for driving the first needle plate 440 to vertically lift in the transmission case 41, the first needle plate 440 is vertically provided with a first lift pin 442 for pushing the bending support column 4212 facing the first linear module 40 out of the top surface of the fixture seat 421, so as to bend the bending end supported by the bending support column 4212 upwards along the edge of the circular gasket; in order to facilitate understanding and implementing the automatic assembling device for the central conductor of the chip inductor of the present invention, the first jacking mechanism 441 shown in fig. 7 is an example of a cylinder-driven lifting structure;
as shown in fig. 4, a leg folding mechanism 47 for folding the leg end bent upward on the leg folding strut 4212 facing the first linear module 40 toward the top surface of the ferrite core again is installed on the top surface of the transmission case 41;
as shown in fig. 4 and 8, the bottom of the transmission case 41 has a second needle plate 450 horizontally juxtaposed to the side of the first needle plate 440 adjacent to the first linear module 40, and a second lift mechanism 451 for driving the second needle plate 450 to vertically lift in the transmission case 41, the second needle plate 450 is vertically provided with a second ejector pin 452 juxtaposed to the first ejector pin 442 along a horizontal orthogonal line of the driving direction of the first linear module 40, the second ejector pin 452 is used for ejecting the top surface of the central cylinder 4211 out of the top surface of the jig base 421 so as to eject the circular gasket supported by the central cylinder 4211; in order to facilitate understanding and implementing the automatic assembling device for the central conductor of the chip inductor of the present invention, the second jacking mechanism 451 shown in fig. 8 is exemplified by a screw transmission structure driven by a motor;
as shown in fig. 4, a jig rotation driving mechanism 46 for driving the jig carrier 420 to rotate step by step in a step range of 120 degrees is disposed inside the transmission case 41. for the convenience of understanding and implementing the central conductor automatic assembling device of the chip inductor of the present invention, the rotation driving mechanism 46 shown in fig. 4 is a belt-type transmission structure driven by a motor as an example.
In the above technical solution, an automatic assembling device for a central conductor of a chip inductor realizes full-process automatic production for an assembling process of the central conductor shown in fig. 2, and includes the following steps:
(1) the terminal forming assembly 4 is driven to advance to a station where the terminal punching die assembly 3 is located through the first linear die set 40, and the terminal punching die assembly 3 provides the terminal forming assembly 4 with a circular gasket which is formed with three folding foot ends which are distributed in a herringbone shape at equal intervals in the radial direction as a terminal workpiece;
(2) the unclamping shifting block 432 pushes the cross rod 4218 under the driving of the unclamping driving device 431 so as to enable the lock ring 4217 to rotate along the needle, so that the outer end of the clamping block 4215 moves from the inner ring surface of the lock ring 4217 into the position avoiding groove 42171 to enable the clamping jaws 4216 to expand radially relative to the central axis of the first accommodating cavity 4210 so as to receive a terminal workpiece provided by the terminal die assembly 3 between the clamping jaws 4216 and provide horizontal support for the circular gasket through the top surface of the central cylinder 4211, and the top surface of each leg strut 4212 provides horizontal support for the leg end corresponding to the leg strut;
(3) after the terminal workpieces are brought in, the terminal forming assembly 4 is driven to move to a station where the magnetic core feeding assembly 2 is located through the first linear module 40, and the magnetic core feeding assembly 2 transfers the disc-shaped ferrite magnetic core with the same diameter as the circular gasket onto the circular gasket in the terminal forming assembly 4 to be aligned and stacked;
(4) after loading the ferrite core, the opening and clamping driving device 431 drives the opening and clamping shifting block 432 to reset, and the locking ring 4217 rotates anticlockwise due to the elastic repulsion of the locking ring 4217 relative to the first accommodating cavity 4210 along the anticlockwise direction, so that the outer end of the clamping block 4215 moves from the inside of the avoiding groove 42171 into the inner annular surface of the locking ring 4217 to enable the clamping jaw 4216 to clamp the circular gasket and the ferrite core on the circular gasket along the radial direction relative to the central axis of the first accommodating cavity 4210, and the clamping jaw 4216 clamps the circular gasket and the ferrite core on the circular gasket;
(5) after the circular gasket and the ferrite core on the circular gasket are clamped and fixed, the first ejector pin 442 is driven to move upwards through the first jacking mechanism 441, so that the folded leg support 4212 facing the first linear module 40 is jacked out of the top surface of the jig seat 421, and the folded leg end supported by the folded leg support 4212 is bent upwards along the edge of the circular gasket;
(6) the leg end bent upward on the leg strut 4212 facing the first linear module 40 is bent again toward the top surface of the ferrite core by the leg bending mechanism 47;
(7) the terminal forming assembly 4 is driven to advance to a station where the insulating sheet assembly 5 is located through the first linear module 40, and the insulating sheet assembly 5 is attached with an insulating sheet on the bent pin end;
(8) driving the jig carrying platform 420 to rotate 120 degrees through the jig rotating driving mechanism 46, enabling the other non-bent folded pin end to face the first linear module 40, and executing the steps (5) to (7) again;
(9) the jig carrier 420 is driven by the jig rotation driving mechanism 46 to rotate 120 degrees again, so that the last non-bent leg end faces the first linear module 40, and steps (5) to (7) are executed again.
As shown in fig. 2, the central conductor 2 'obtained by the above technical solution has three folded leg ends 21' sequentially folded toward the top surface of the ferrite core 22 'along the edge of the circular pad 20', and the overlapped portions between the folded leg ends 21 'are spaced by using the insulating rubber 23', so that the flat coil structure is constructed by using the flat coil junctions constructed by the ferrite core.
As shown in fig. 10, in the above technical solution, an ejector sleeve 422 extending into the transmission case 41 is formed at the bottom end of the jig carrier 420 along a central axis, a central ejector pin hole 4221 penetrating through the jig carrier 420 is formed at the ejector sleeve 422 along the central axis, a central ejector pin 4222 axially sliding-fitted is sleeved in the central ejector pin hole 4221, an ejector pin template 4223 is installed at the bottom end of the ejector sleeve 422, and a central through hole 4224 aligned with the central ejector pin hole 4221 and having a diameter smaller than that of the central ejector pin 4222 is formed in the ejector pin template 4223; the central cylinder 4211 penetrates out of the jig seat 421 downwards, a cylinder stop 4211a with a wide outer circular surface is arranged at the bottom end of the central cylinder 4211, and the top end of the central ejector rod 4222 just abuts against the top surface of the cylinder stop 4211 a; the penetrating end of the central cylinder 4211 is also sleeved with a first pressure spring 4211b, and the top surface of the cylinder stopper 4211a is elastically matched with the bottom surface of the jig seat 421 through the first pressure spring 4211 b; after the second needle plate 450 is lifted, the second ejector pin 452 lifts the central ejector rod 4222 upwards from the central through hole 4224, so that the top surface of the central cylinder 4211 is ejected out of the top surface of the jig base 421;
the jig seat 421 is further provided with a second accommodating cavity 4230 located below the first accommodating cavity 4210, the leg folding strut 4212 penetrates the second accommodating cavity 4230 downwards, a strut stop block 4212a extending outwards from the radial direction of the second accommodating cavity 4230 is arranged at the bottom end of the leg folding strut 4212, a second pressure spring 4212b vertically arranged is embedded in the top surface of the strut stop block 4212a, and the strut stop block 4212a is elastically matched with the top wall of the second accommodating cavity 4230 through the second pressure spring 4212 b; the thimble sleeve 422 further has three bending thimble holes 4225 which are equidistantly distributed around the central thimble hole 4221 with the same radius and vertically penetrate, wherein one bending thimble hole 4225 faces the first straight line module 40 along a horizontal orthogonal line with the driving direction of the first straight line module 40; the pin folding jacking holes 4225 are internally sleeved with pin folding jacking rods 4226 which are axially matched in a sliding manner, the jacking pin template 4223 is provided with pin folding through holes 4227 which are aligned with the pin folding jacking holes 4225 and have a diameter smaller than that of the pin folding jacking rods 4226, the pin folding jacking rods 4226 are matched with the strut stop blocks 4212a one by one, and the top end of each pin folding jacking rod 4226 is just abutted against the top surface of the strut stop block 4212a matched with the pin folding jacking rod 4226; after the first needle plate 440 is lifted, the first ejector pin 442 lifts the jack rod 4226 upward from the jack through hole 4227 facing the first linear module 40, so that the top surface of the jack support 4212 facing the ejection opening 4213 of the first linear module 40 is ejected out of the top surface of the jig base 421.
As shown in fig. 10, in the above technical solution, the second receiving chamber 4230 is cylindrical, and a cylindrical strut positioning block 4231 coaxially matched with the second receiving chamber 4230 is arranged in the second receiving chamber 4230, and a cylindrical surface of the strut positioning block 4231 is matched with an inner wall of the second receiving chamber 4230 through a key groove structure; a stopper through hole 4232 matched with the contour of the pillar stopper 4212a is vertically penetrated through the pillar positioning block 4231, and the pillar stopper 4212a is embedded into the stopper through hole 4232 and forms sliding fit in the vertical direction.
As shown in fig. 9, in the above technical solution, a spring groove 4217a occupying no more than a quarter of the circumference is formed at the lower edge of the locking ring 4217, the spring groove 4217a cooperates with the cavity bottom of the first cavity 4210 to form a containing space, and a third pressure spring 4217b bending along the circumference of the locking ring 4217 is loaded in the containing space, one end of the third pressure spring 4217b in the counterclockwise direction abuts against the side wall of the spring groove 4217a, and a stop pin 4210a for abutting against the other end of the third pressure spring 4217b is inserted into the cavity bottom of the first cavity 4210 in the vertical projection range of the spring groove 4217 a; the bottom of the first housing 4210 is further formed with a circular collar 4210b, and an outer annular surface of the collar 4210b is aligned with an inner annular surface of the locking ring 4217 and is adapted to confine the third compression spring 4217b between the outer annular surface of the collar 4210b and an inner wall of the first housing 4210.
In the above-described embodiment, as shown in fig. 11, a top surface of the stand bar 4212 is formed with an upward-opening inclined groove 4212c by a chamfered structure at a edge facing the central cylinder 4211, and both side edges of the stand bar end supported by the stand bar 4212 are located within a width range of the inclined groove 4212 c.
As shown in fig. 12, in the above technical solution, the gasket clamping mechanism has a clamping seat 4215 ' respectively engaged with the clamping block 4215, the bottom of the clamping seat 4215 ' is fixed to the cavity bottom of the first cavity 4210, the upper portion of the clamping seat 4215 ' has a slideway 4215a penetrating along the radial direction of the first cavity 4210, and the clamping block 4215 penetrates into the slideway 4215a along the radial direction of the first cavity 4210 and forms a sliding fit along the radial direction of the first cavity 4210; a fourth pressure spring 4215b arranged along the radial direction of the first accommodating cavity 4210 and towards the side wall of the first accommodating cavity 4210 is embedded in the outer side surface of the clamping seat 4215', and a baffle 4215c abutted against the outer end of the fourth pressure spring 4215b is installed on the clamping block 4215; the outer end of the clamp block 4215 is provided with a roller 4215d which is matched with the inner ring surface of the lock ring 4217 in a rolling way, and the rotating shaft of the roller 4215d is vertically arranged.
As shown in fig. 13, in the above solution, the leg folding mechanism 47 includes a leg folding seat 471 fixed on the top surface of the transmission case 41, a leg folding block 472 forming a sliding pair along a horizontal orthogonal line of the driving direction of the first linear module 40 is disposed on the top surface of the leg folding seat 471, a leg folding cylinder 473 driving the leg folding block 472 to move linearly along the sliding pair is further disposed, and a leg folding rod 474 extending toward the suspended side of the transmission case 41 along the horizontal orthogonal line of the driving direction of the first linear module 40 is fixedly mounted on the leg folding block 472; as shown in fig. 14, the extended end of the leg bar 474 has a first leg end surface 475 that is vertically disposed, and the extended end of the leg bar 474 also has a second leg end surface 476 that is chamfered from the lower edge of the first leg end surface 475. The first leg end surface 475 is used to press the upwardly bent leg end toward the top surface of the ferrite core, and the second leg end surface 476 is moved to the bottom surface of the leg rod 474 to bend the leg end toward the top surface of the ferrite core again.
In view of the conventional automatic feeding and discharging methods, the present invention also provides the following exemplary embodiments for feeding and discharging terminal workpieces and ferrite cores.
[ EXAMPLES one ]
As shown in fig. 15 and 16, the terminal die assembly 3 for providing a terminal workpiece includes a die holder 31 fixed to the table 10, a lower die plate 32 parallel to the driving direction of the first linear die set 40 is disposed on a side of the die holder 31 facing the first linear die set 40, the lower die plate 32 has a terminal strip 321 conveyed along the length direction thereof, the terminal workpiece is continuously stamped and formed on the terminal strip 321 in advance along the length direction of the terminal strip 321, and a lower die hole 320 for the terminal workpiece on the terminal strip 321 to drop downward is formed on the lower die plate 32; a die mechanism is arranged on the die holder 31 and positioned above the lower die plate 32, and comprises a die frame 33 forming a sliding pair with the die holder 31 in the vertical direction and a die lifting mechanism 34 driving the die frame 33 to vertically lift relative to the die holder 31; an upper die holder 35 forming a sliding pair with the die frame 33 in the vertical direction and an upper die lifting mechanism 36 driving the upper die holder 35 to vertically lift relative to the die frame 33 are further arranged; the upper die holder 35 is provided with a terminal punch 37 which vertically extends downwards, and the bottom end profile of the terminal punch 37 is formed according to the terminal workpiece so as to drop the terminal workpiece downwards from the terminal material belt 321; as shown in fig. 17, a suction hole 371 is formed through a vertical center line of the terminal punch 37, a first vacuum module 38 using the suction hole 371 as an air inlet passage is disposed on the die holder 31, and the first vacuum module 38 generates a negative pressure to make the terminal workpiece on the terminal tape 321 be attracted to a bottom end of the terminal punch 37.
In the present embodiment, the first linear die set 40 drives the terminal forming assembly 4 to advance to the station where the terminal die assembly 3 is located, and the die lifting mechanism 34 drives the die holder 31 to move downward, so that the terminal workpiece on the terminal material strip 321 is first attracted to the bottom end of the terminal punch 37; the upper die lifting mechanism 36 drives the terminal punch 37 to drop the terminal workpiece adsorbed by the terminal punch from the terminal material tape 321, and the terminal workpiece is sent downwards between the clamping jaws 4216 of the jig seat 421 through the lower die hole 320.
In the present embodiment, the die lifting mechanism 34 is a motor-driven screw transmission structure, the upper die lifting mechanism 36 is a cylinder-driven lifting structure, and the terminal material tape 321 can be conveyed by a conventional eyelet-type metal tape conveying structure.
In this embodiment, terminal workpieces are continuously stamped and formed on the terminal tape 321 along the length direction of the terminal tape 321 in advance, so that continuous terminal workpiece feeding is realized by using the terminal tape 321.
Obviously, the terminal die assembly 3 used in the present embodiment is applicable to other modifications of the present invention to realize continuous feeding and distribution of the terminal workpiece.
[ example two ]
As shown in fig. 18 and 19, the insulation sheet assembly 5 for providing an insulation sheet has an assembly stand 51 fixed on the table 10, a film template 52 parallel to the driving direction of the first linear module 40 is disposed on a side of the assembly stand 51 facing the first linear module 40, an insulation tape 521 is disposed on the film template 52 and conveyed along the length direction of the film template, and a tape die hole 520 is formed in the film template 52 and penetrates vertically; the assembly stand 51 is provided with a punching mechanism positioned above the film template 52, the punching mechanism comprises a punching frame 53 which forms a sliding pair with the assembly stand 51 in the vertical direction, and a punching lifting mechanism 54 which drives the punching frame 53 to vertically lift relative to the assembly stand 51; an upper punching seat 55 which forms a sliding pair with the punching frame 53 in the vertical direction and a punching seat lifting mechanism 56 which drives the upper punching seat 55 to vertically lift relative to the punching frame 53 are also arranged; the upper punch seat 55 is provided with a film punch 57 which vertically extends downwards, the bottom end outline of the film punch 57 is formed according to a circular gasket in the terminal workpiece, and an insulating sheet with the same diameter as the circular gasket is downwards cut from an insulating adhesive tape 521; as shown in fig. 20, an air inlet hole 571 is formed through a vertical central line of the film punch 57, a second vacuum module 58 using the air inlet hole 571 as an air inlet channel is disposed on the assembly frame 51, and the second vacuum module 58 generates a negative pressure so that the insulation sheet punched from the insulation tape 521 is adsorbed on the bottom end of the film punch 57.
In this embodiment, the terminal forming assembly 4 is driven by the first linear module 40 to advance to the station where the insulating sheet assembling assembly 5 is located, and the punching frame 53 is driven by the punching lifting mechanism 54 to move downwards, so that the insulating tape 521 is firstly adsorbed on the bottom end of the film punch 57; and then the punch seat lifting mechanism 56 drives the film punch 57 to punch an insulating sheet with the same diameter as the circular gasket downwards from the tape die hole 520 on the adsorbed insulating tape 521, and the insulating sheet is sent downwards to the bent leg end through the tape die hole 520 to be pasted.
In this embodiment, the punching elevating mechanism 54 is a screw transmission structure driven by a motor, the punching seat elevating mechanism 56 is an elevating structure driven by a cylinder, and the conveying of the insulating tape 521 can be realized by a conventional tape winding and unwinding structure.
Obviously, the insulating sheet assembly 5 adopted in the present embodiment is applicable to other modifications of the present invention, so as to realize continuous feeding distribution of the insulating sheet.
[ EXAMPLE III ]
For core loading assembly 2 providing ferrite cores, as shown in fig. 3, core loading assembly 2 includes a core feeder 21 and a core loader 22 fixed to table 10; as shown in fig. 21, the core feeding mechanism 21 includes a vibration disk 211 for feeding the ferrite cores one by one, a linear vibration feeder 212 for feeding the ferrite cores fed from the vibration disk 211 to the first linear module 40 in a single row along a horizontal orthogonal line to the driving direction of the first linear module 40, and a core temporary storage mechanism 23 located at an output end of the linear vibration feeder 212;
as shown in fig. 21, the magnetic core temporary storage mechanism 23 has a second linear module 231 fixed on the table top 10, and a temporary storage rack 232 driven by the second linear module 231 to reciprocate linearly in a direction perpendicular to the conveying direction of the linear vibration feeder 212 is mounted on the second linear module 231; a temporary storage cylinder 233 and a temporary storage jig 234 driven by the temporary storage cylinder 233 to vertically ascend and descend are arranged on the temporary storage frame 232; as shown in fig. 22, one side of the temporary storage jig 234 facing the linear vibration feeder 212 is set to be perpendicular to the conveying direction of the linear vibration feeder 212 and is slidably fitted to a straight edge 2341 of the output end of the linear vibration feeder 212; a temporary storage groove 2342 which is concave inwards to accommodate the ferrite core is formed in the upper edge of the straight edge 2341, and a magnet 2343 used for adsorbing the ferrite core is embedded in the bottom of the temporary storage groove 2342; as shown in fig. 21, one side of the linear vibration feeder 212 is further provided with a material blocking strip 214 fixedly arranged, and the material blocking strip 214 is in surface contact with the straight edge 2341 of the temporary storage jig 234 and forms a sliding fit;
as shown in fig. 21, the magnetic core temporary storage mechanism 23 is further provided with a magnetic core positioning jig 24 on a side of the second linear module 231 away from the linear vibration feeder 212; as shown in fig. 23 and fig. 24, the magnetic core positioning fixture 24 includes a positioning stage 241 fixedly mounted on the table top 10, and a positioning groove 242 recessed inwards to accommodate the ferrite magnetic core is formed on a side of a top surface of the positioning stage 241 facing the second linear module 231; the temporary storage rack 232 is driven by the second linear module 231, the positioning groove 242 is aligned with the temporary storage groove 2342 in a straight line parallel to the conveying direction of the linear vibration feeder 212, the positioning groove 242 is provided with a square notch 2421 located on the side surface of the positioning carrier 241 and an angular groove tail 2422 opposite to the square notch 2421; the top surface of the positioning carrier 241 is further provided with a positioning bar 243 sliding fitted in the square notch 2421 on the side facing the second linear module 231, and a positioning cylinder 244 driving the positioning bar 243 to extend and retract along a straight line parallel to the conveying direction of the linear vibration feeder 212, so that the positioning bar 243 is driven by the positioning cylinder 244 to be extruded towards the angular groove tail 2422, and the ferrite core in the positioning groove 242 is forced to abut against the angular groove tail 2422 through the outer circular surface of the ferrite core;
as shown in fig. 25, the magnetic core charging mechanism 22 has a third linear module 231 mounted above the magnetic core temporary storage mechanism 23, the third linear module 231 is mounted with a charging rack 232 driven by the third linear module to reciprocate linearly in parallel with the conveying direction of the linear vibration feeder 212, the charging rack 232 is provided with a cage 233 forming a sliding pair with the charging rack in the vertical direction and a charging lifting device 234 driving the cage 233 to lift vertically; the bottom of the cage 233 is provided with a magnetic core suction nozzle 235 extending vertically downwards, and the magnetic core suction nozzle 235 is driven by the third linear module 231 to linearly reciprocate above the positioning slot 242, the temporary storage slot 2342 and the first linear module 40; the charging rack 232 is provided with a third vacuum module 236 using the magnetic core suction nozzle 235 as an air inlet channel, and the third vacuum module 236 generates a negative pressure so that the magnetic core suction nozzle 235 can suck the ferrite magnetic core.
In the present embodiment, the terminal forming assembly 4 is driven by the first linear module 40 to advance to the station where the magnetic core feeding assembly 2 is located; the ferrite magnetic core is fed into the linear vibration feeder 212 from the vibration disk 211, and the temporary storage frame 232 is driven by the second linear module 231 so that the temporary storage slot 2342 faces the output port of the linear vibration feeder 212 and receives one ferrite magnetic core; the magnet 2343 facilitates rapid adsorption of the fed ferrite core and prevents the ferrite core from falling off from the side through the material blocking strip 214; through the cooperation of the third linear module 231 and the loading lifting device 234, the ferrite core in the temporary storage slot 2342 can be transferred to the positioning slot 242 through the core suction nozzle 235; then, the positioning air cylinder 244 drives the positioning strip 243 to be extruded out towards the angular groove tail 2422, so that the ferrite magnetic core in the positioning groove 242 is forced to be abutted and positioned with the angular groove tail through the outer circular surface of the ferrite magnetic core; finally, the ferrite core in the positioning slot 242 is transferred to the terminal workpiece on the jig seat 421 by the core suction nozzle 235 to be stacked in alignment with the circular gasket by the cooperation of the third linear module 231 and the loading lifting device 234.
Obviously, the core feeding assembly 2 adopted in the present embodiment is applicable to other improvements of the present invention to realize continuous feeding and distribution of the ferrite core.
For those skilled in the art, the protection scope of the present invention is not limited to the details of the above-described exemplary embodiments, and all the embodiments with variations within the scope and meaning equivalent to the elements of the present invention should be included in the present invention without departing from the spirit or essential characteristics of the present invention.

Claims (10)

1. Paster inductance's central electric conductor automatic assembly device has a board, and the board top surface provides a horizontally mesa, its characterized in that is equipped with magnetic core material loading assembly, terminal die assembly, terminal shaping assembly and insulating piece assembly on the mesa, wherein:
the terminal punch die assembly provides a terminal forming assembly with a circular gasket which is formed with three leg ends which are distributed in a herringbone shape at equal intervals along the radial direction as a terminal workpiece, the magnetic core feeding assembly transfers a disc-shaped ferrite magnetic core with the same diameter as the circular gasket onto the circular gasket in the terminal forming assembly to be aligned and stacked, the terminal forming assembly sequentially and respectively bends the three leg ends on the circular gasket loaded with the ferrite magnetic core upwards along the edge of the circular gasket and then bends towards the top surface of the ferrite magnetic core, and the insulating sheet assembling assembly is used for pasting an insulating sheet on each leg end after bending towards the top surface of the ferrite magnetic core;
the terminal forming assembly is provided with a first linear module fixed on the table board, the terminal punching die assembly and the insulating sheet assembling assembly are respectively positioned at two ends of the first linear module, and the magnetic core feeding assembly is positioned at the middle section of the first linear module; the first linear module is provided with a transmission case which is driven by the first linear module to do reciprocating motion between two ends along a straight line, one side of the transmission case extends out to one side of the driving direction of the first linear module to form a suspension structure, and a terminal jig for receiving a circular gasket is arranged on the top surface of the suspension side of the transmission case;
the terminal jig comprises a jig carrying platform which is rotationally matched with the top surface of the transmission case, a jig seat which is coaxially aligned is mounted on the jig carrying platform, a cylindrical first containing cavity is arranged in the jig seat along the central axis, a gasket supporting mechanism is arranged in the first containing cavity, the gasket supporting mechanism comprises a central cylinder which is arranged along the central axis of the first containing cavity, three leg folding supports which are distributed around the central cylinder at equal intervals in the same radius and are vertically arranged, and the leg folding supports correspond to the three leg folding ends of the circular gasket one by one; the central cylinder and the leg folding strut are respectively in sliding fit with the first containing cavity along the axial direction, are respectively provided with elastic supports in the vertical direction and can elastically reset after being pushed upwards and released;
the top surface of the jig seat is provided with three ejection openings for the top surfaces of the folding leg support columns to penetrate through respectively, the ejection openings are intersected along a radial direction in a herringbone mode relative to the central axis of the central cylinder, so that the top surface of the central cylinder can penetrate through the intersection, and one ejection opening faces the first linear module along a horizontal orthogonal line in the driving direction of the first linear module; the top surface of the central cylinder provides horizontal support for the round gasket, and the top surface of each leg folding support column provides horizontal support for the leg folding end corresponding to the leg folding support column;
a clamping opening communicated with the first cavity of the jig base is formed in the top surface of the jig base between two adjacent top outlets along an angular bisector of the two top outlets;
a gasket clamping mechanism is arranged in the first accommodating cavity and comprises three clamping blocks which are aligned with the clamping openings one by one along the radial direction of the first accommodating cavity, the clamping blocks are in sliding fit with the first accommodating cavity along the radial direction and are elastically repelled relative to the central axis of the first accommodating cavity, and the inner ends of the clamping blocks are provided with clamping jaws in clearance fit with the clamping openings; the gasket clamping mechanism further comprises a locking ring which is coaxially and rotationally matched in the first containing cavity, and the inner ring surface of the locking ring radially inwards abuts against the outer end of the clamping block so that the clamping jaw is radially clamped relative to the central axis of the first containing cavity to fix the circular gasket and the ferrite core on the circular gasket; the outer ring surface of the locking ring is provided with a cross rod extending out in the radial direction, the outer wall of the jig seat is provided with a long hole for the cross rod to extend out, the long hole is horizontally arranged in the length direction, and the locking ring is elastically repelled along the counterclockwise direction relative to the first containing cavity so that the cross rod is biased at the right end of the long hole; the inner ring surface of the locking ring is also provided with a clearance groove which is positioned on the side of the outer end of the clamping block in the anticlockwise direction, the clearance groove is arc-shaped and is in smooth transition with the inner ring surface of the locking ring, and when the cross bar is moved to the left end of the long hole, the outer end of the clamping block moves into the clearance groove from the inner ring surface of the locking ring, so that the clamping jaw is radially opened relative to the central axis of the first accommodating cavity to release the circular gasket and the ferrite core on the circular gasket;
the top surface of the transmission case is provided with an opening and clamping connecting rod positioned on the inner side of the jig carrying platform and an opening and clamping driving device for driving the opening and clamping connecting rod to move back and forth along a straight line parallel to the driving direction of the first straight line module; the clamp opening shifting block is arranged on the clamp opening connecting rod and faces to the jig seat, and the clamp opening shifting block supports the cross rod of the locking ring on one side in the clockwise direction so as to push the cross rod under the driving of the clamp opening driving device to enable the locking ring to rotate along the needle;
the bottom of the transmission case is provided with a first needle plate horizontally arranged on the suspended side of the transmission case and a first jacking mechanism used for driving the first needle plate to vertically lift in the transmission case, and the first needle plate is vertically provided with a first thimble which enables a folded foot support column facing a first linear module to be jacked out of the top surface of the jig seat so as to bend the folded foot end supported by the folded foot support column upwards along the edge of the circular gasket;
the top surface of the transmission case is provided with a pin folding mechanism for bending the pin folding end bent upwards on the pin folding support towards the first linear module towards the top surface of the ferrite core again;
the bottom of the transmission case is provided with a second needle plate which is horizontally arranged on one side of the first needle plate adjacent to the first linear module in parallel and a second jacking mechanism used for driving the second needle plate to vertically lift in the transmission case, a second thimble which is arranged on the second needle plate in parallel with the first thimble along a horizontal orthogonal line of the driving direction of the first linear module is vertically arranged on the second needle plate, and the second thimble is used for jacking the top surface of the central cylinder out of the top surface of the jig seat so as to jack out a circular gasket supported by the central cylinder;
the transmission case is internally provided with a jig rotation driving mechanism which drives the jig carrying platform to rotate in a stepping mode in a stepping range of 120 degrees.
2. The apparatus for automatically assembling a center conductor of a chip inductor according to claim 1, wherein: the bottom end of the jig carrying platform is provided with a thimble sleeve extending into the transmission case along the central axis, the thimble sleeve is provided with a central thimble hole penetrating through the jig carrying platform along the central axis, a central thimble rod in axial sliding fit is sleeved in the central thimble hole, the bottom end of the thimble sleeve is provided with a thimble template, and the thimble template is provided with a central through hole which is aligned with the central thimble hole and has a diameter smaller than that of the central thimble rod; the central cylinder penetrates out of the jig seat downwards, a cylindrical stop block with a wide outer circular surface is arranged at the bottom end of the central cylinder, and the top end of the central ejector rod is just abutted to the top surface of the cylindrical stop block; the penetrating end of the central cylinder is also sleeved with a first pressure spring, and the top surface of the cylinder stop block is elastically matched with the bottom surface of the jig seat through the first pressure spring; after the second needle plate is lifted, the second ejector pin lifts the central ejector rod upwards from the central through hole so that the top surface of the central cylinder is ejected out of the top surface of the jig seat;
the fixture seat is internally provided with a second containing cavity positioned below the first containing cavity, the leg folding strut penetrates into the second containing cavity downwards, a strut stop block extending outwards along the radial direction of the second containing cavity is arranged at the bottom end of the leg folding strut, a second pressure spring which is vertically arranged is embedded in the top surface of the strut stop block, and the strut stop block is elastically matched with the top wall of the second containing cavity through the second pressure spring; the thimble sleeve is also provided with three pin folding thimble holes which are distributed around the central thimble hole at equal intervals by the same radius and are vertically communicated, wherein one pin folding thimble hole faces the first linear module along a horizontal orthogonal line in the driving direction of the first linear module; the pin folding ejector pin holes are respectively sleeved with pin folding ejector pins in axial sliding fit, the ejector pin template is provided with pin folding through holes which are aligned with the pin folding ejector pin holes and have diameters smaller than the pin folding ejector pins, the pin folding ejector pins are matched with the strut stop blocks one by one, and the top ends of the pin folding ejector pins are just abutted to the top surfaces of the strut stop blocks matched with the pin folding ejector pins; after the first pin plate rises, the first ejector pin upwards jacks the bent pin ejector rod from the bent pin through hole facing the first linear module, so that the top surface of the bent pin support in the ejector port facing the first linear module is ejected out of the top surface of the jig seat.
3. The apparatus for automatically assembling a center conductor of a chip inductor according to claim 1, wherein: the second cavity is cylindrical, a cylindrical support positioning block coaxially matched with the second cavity is arranged in the second cavity, and the cylindrical surface of the support positioning block is matched with the inner wall of the second cavity through a key groove structure; the pillar locating block is vertically penetrated with a stop dog through hole matched with the contour of the pillar stop dog, and the pillar stop dog is embedded into the stop dog through hole and forms sliding fit in the vertical direction.
4. The apparatus for automatically assembling a center conductor of a chip inductor according to claim 1, wherein: a spring groove occupying no more than one quarter of the circumference is formed in the lower edge of the locking ring, the spring groove is matched with the cavity bottom of the first containing cavity to form an accommodating space, a section of third pressure spring bent along the circumference of the locking ring is arranged in the accommodating space, one end of the third pressure spring in the anticlockwise direction is abutted against the side wall of the spring groove, and a stop pin used for abutting against the other end of the third pressure spring is inserted in the vertical projection range of the spring groove in the cavity bottom of the first containing cavity; a circular convex ring is formed at the bottom of the first cavity, and the outer annular surface of the convex ring is aligned with the inner annular surface of the locking ring and can just limit the third pressure spring between the outer annular surface of the convex ring and the inner wall of the first cavity.
5. The apparatus for automatically assembling a center conductor of a chip inductor according to claim 1, wherein: the top surface of the leg strut is provided with an inclined groove with an upward opening on one edge facing the central cylinder through a chamfer structure, and the two side edges of the leg end supported by the leg strut are just positioned in the width range of the inclined groove.
6. The apparatus for automatically assembling a center conductor of a chip inductor according to claim 1, wherein: the gasket clamping mechanism is provided with clamping seats which are respectively matched with the clamping blocks, the bottom of each clamping seat is fixed at the bottom of the first containing cavity, the upper part of each clamping seat is provided with a slideway which is through along the radial direction of the first containing cavity, and the clamping blocks penetrate into the slideways along the radial direction of the first containing cavity and form sliding fit along the radial direction of the first containing cavity; a fourth pressure spring arranged along the radial direction of the first cavity towards the side wall of the first cavity is embedded in the outer side surface of the clamping seat, and a baffle abutted against the outer end of the fourth pressure spring is installed on the clamping block; the outer end of the clamping block is provided with a roller which is matched with the inner ring surface of the locking ring in a rolling way, and a rotating shaft of the roller is vertically arranged.
7. The apparatus for automatically assembling a center conductor of a chip inductor according to claim 1, wherein: the pin folding mechanism comprises a pin folding seat fixed on the top surface of the transmission case, the top surface of the pin folding seat is provided with a pin folding block forming a sliding pair along a horizontal orthogonal line in the driving direction of the first linear module, the pin folding block is also provided with a pin folding cylinder driving the pin folding block to move linearly along the sliding pair, and a pin folding rod extending towards the suspended side of the transmission case along the horizontal orthogonal line in the driving direction of the first linear module is fixedly installed on the pin folding block; the extension end of the leg folding rod is provided with a first leg folding end face which is vertically arranged, and the extension end of the leg folding rod is also provided with a second leg folding end face which is formed by chamfering the lower edge of the first leg folding end face.
8. The apparatus for automatically assembling a center conductor of a chip inductor according to any one of claims 1 to 7, wherein: the terminal die assembly is provided with a die stand fixed on the table top, one side of the die stand opposite to the first linear module is provided with a lower die plate parallel to the driving direction of the first linear module, the lower die plate is provided with a terminal material belt conveyed along the length direction of the lower die plate, a terminal workpiece is continuously punched and formed on the terminal material belt along the length direction of the terminal material belt, and the lower die plate is provided with a lower die hole for the terminal workpiece on the terminal material belt to fall downwards; the die frame is provided with a die mechanism positioned above the lower die plate, the die mechanism comprises a die frame forming a sliding pair with the die frame in the vertical direction, and a die lifting mechanism for driving the die frame to vertically lift relative to the die frame; the upper die base and the die frame form a sliding pair in the vertical direction, and the upper die lifting mechanism drives the upper die base to vertically lift relative to the die frame; the upper die base is provided with a terminal punch protruding downwards vertically, and the bottom end profile of the terminal punch is formed according to a terminal workpiece so as to enable the terminal workpiece to fall off from the terminal material belt downwards; the vertical central line of terminal drift link up and is equipped with the suction hole, then is equipped with on the die holder platform and uses the suction hole to be air intake channel's first negative pressure vacuum module, and first negative pressure vacuum module produces the negative pressure so that the terminal work piece on the terminal material area is adsorbed in the bottom of terminal drift.
9. The apparatus for automatically assembling a center conductor of a chip inductor according to any one of claims 1 to 7, wherein: the insulating sheet assembly is provided with an assembly stand fixed on the table top, one side of the assembly stand opposite to the first linear module is provided with a film template parallel to the driving direction of the first linear module, the film template is provided with an insulating adhesive tape conveyed along the length direction of the film template, and the film template is provided with a vertically through adhesive tape die hole; the assembly stand is provided with a punching mechanism positioned above the film template, and the punching mechanism comprises a punching frame which forms a sliding pair with the assembly stand in the vertical direction and a punching lifting mechanism for driving the punching frame to vertically lift relative to the assembly stand; the punching machine is also provided with an upper punching seat forming a sliding pair with the punching frame in the vertical direction and a punching seat lifting mechanism driving the upper punching seat to vertically lift relative to the punching frame; the upper punch seat is provided with a film punch head which vertically extends downwards, the bottom end outline of the film punch head is formed according to a circular gasket in the terminal workpiece, and insulating sheets with the same diameter as the circular gasket are downwards cut from an insulating adhesive tape; the vertical central line of film drift link up and is equipped with the inlet port, then is equipped with on the assembly pallet and uses the inlet port as inlet channel's second negative pressure vacuum module, and second negative pressure vacuum module produces the negative pressure so that the insulating piece that the insulating tape was cut out from the insulating tape is adsorbed in the bottom of film drift.
10. The apparatus for automatically assembling a center conductor of a chip inductor according to any one of claims 1 to 7, wherein: the magnetic core feeding assembly comprises a magnetic core feeding mechanism and a magnetic core charging mechanism which are fixed on the table top; the magnetic core feeding mechanism is provided with a vibration disk which sends out ferrite magnetic cores one by one, a linear vibration feeder which forms the ferrite magnetic cores sent out by the vibration disk into a single row along a horizontal orthogonal line with the driving direction of the first linear module to send out the ferrite magnetic cores, and a magnetic core temporary storage mechanism which is positioned at the output end of the linear vibration feeder;
the magnetic core temporary storage mechanism is provided with a second linear module fixed on the table surface, and a temporary storage rack driven by the second linear module to reciprocate along a straight line in a direction vertical to the conveying direction of the linear vibration feeder; the temporary storage rack is provided with a temporary storage cylinder and a temporary storage jig driven by the temporary storage cylinder to vertically lift, and one side of the temporary storage jig, which is opposite to the linear vibration feeder, is set to be perpendicular to the conveying direction of the linear vibration feeder and is in sliding fit with a straight edge of the output end of the linear vibration feeder; a temporary storage groove which is inwards recessed to just accommodate the ferrite core is formed on the upper edge of the straight edge, and a magnet for adsorbing the ferrite core is embedded at the bottom of the temporary storage groove; one side of the linear vibration feeder is also provided with a fixedly arranged material blocking strip which is in contact with the straight edge surface of the temporary storage jig and forms sliding fit;
the magnetic core temporary storage mechanism is also provided with a magnetic core positioning jig at one side of the second linear module, which is far away from the linear vibration feeder, the magnetic core positioning jig comprises a positioning carrying platform fixedly arranged on the platform surface, and a positioning groove which is inwards sunken to just accommodate the ferrite magnetic core is formed at one side of the top surface of the positioning carrying platform, which faces the second linear module; the temporary storage rack is driven by the second linear module, the positioning groove is aligned with the temporary storage groove along a straight line parallel to the conveying direction of the linear vibration feeder, and the positioning groove is provided with a square notch located on the side face of the positioning carrier and an angular groove tail opposite to the square notch; the top surface of the positioning carrying platform is also provided with a positioning strip which is in sliding fit with the square notch on one side facing the second linear module, and a positioning cylinder which drives the positioning strip to stretch and retract along a straight line in the direction parallel to the conveying direction of the linear vibration feeder, so that the positioning strip is driven to be extruded towards the horn-shaped groove tail through the positioning cylinder, and the ferrite magnetic core in the positioning groove is forced to be abutted and positioned with the horn-shaped groove tail through the outer circular surface of the ferrite magnetic core;
the magnetic core charging mechanism is provided with a third linear module erected above the magnetic core temporary storage mechanism, the third linear module is provided with a charging frame driven by the third linear module to reciprocate linearly in parallel with the conveying direction of the linear vibration feeder, and the charging frame is provided with a cage forming a sliding pair with the charging frame in the vertical direction and a charging lifting device driving the cage to lift vertically; a magnetic core suction nozzle which vertically extends downwards is arranged at the bottom of the cage, and the magnetic core suction nozzle is driven by the third linear module to reciprocate above the positioning groove, the temporary storage groove and the first linear module along a straight line; the charging frame is provided with a third negative pressure vacuum module which takes the magnetic core suction nozzle as an air inlet channel, and the third negative pressure vacuum module generates negative pressure so that the ferrite magnetic core can be sucked by the magnetic core suction nozzle.
CN202021126516.8U 2020-06-17 2020-06-17 Automatic assembling device for central conductor of chip inductor Active CN212485130U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111540596A (en) * 2020-06-17 2020-08-14 东莞市大研自动化设备有限公司 Automatic assembling device for central conductor of chip inductor
CN116631727A (en) * 2023-06-06 2023-08-22 广东开放大学(广东理工职业学院) Current transformer shell and plastic package type current transformer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111540596A (en) * 2020-06-17 2020-08-14 东莞市大研自动化设备有限公司 Automatic assembling device for central conductor of chip inductor
CN116631727A (en) * 2023-06-06 2023-08-22 广东开放大学(广东理工职业学院) Current transformer shell and plastic package type current transformer
CN116631727B (en) * 2023-06-06 2023-11-24 广东开放大学(广东理工职业学院) Current transformer shell and plastic package type current transformer

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